Low Carbon Industry through Resource Efficiency in (Eco)- …gcpcenvis.nic.in › PDF ›...

Low Carbon Industry through Resource Efficiency in (Eco)-

Industrial ParksTjandra SETIADI

Head, Centre for Resource Efficient and Cleaner Production Indonesia (CRECPI)

Institut Teknologi Bandung

26 August 2015

26 August 2015 NIES ITB research seminar 1

Resource Efficient and Cleaner Production


Resource Efficiency

Waste Minimi‐zation

People’s Well Being

Integrated and continued application of preventive environmental practices and total productivity techniques to processes, products and services to increase efficiency and reduce risks to humans and environment

Centre for Resource Efficient and Cleaner Production Indonesia (CRECPI)• CRECPI was established by ITB in 2014 to catalyze the implementation of Resource Efficient and Cleaner Production (RECP) in Indonesia, including through the development, transfer and deployment of green technologies

• Academic • Courses, Training and Applied Research

• Industry Outreach, Capacity Building and Technical Assistance• Specifically within the framework of the National Resource Efficient and Cleaner Production Programme


Indonesia RECP Programme• Strategic Approach

• Coordinated, networked strategy involving relevant line ministries, business sector and multiple service providers

• Customized models for RECP implementation and replication• Small scale industries: metal products, chemical products, textile, and food/beverage• Industrial areas: Makassar, Batam and East Java• Tourism sector: Lombok and Yogyakarta (tbc)• Micro‐enterprises: tofu and (informal) recycling

26 August 2015

NIES ITB research seminar

4

National Resource Efficient and Cleaner Production Programme IndonesiaFunded by Implemented by In partnership with

National RECP Programme Indonesia


1.RECP Capacity & Network

2.RECP Implementation & Replication

3.RECP Policy & Regulatory Framework

4.RECP Technology & Innovation

5.RECP Finance & Investment

Networked Implementation


PMC(MoEF, MoI & SECO

Programme Management(UNIDO ‐ PM, CTA, NPO)

CRECPICTB ICPC CAGIE

Network RECP Indonesia (NRECPI)

CRECPI will work with core team located at ITB and associated experts from different institutions around country to deliver industry advisory services

Business Services Providers(academia, technical/innovation centres etc)

RCCGovernment, business,technical, professional

SCP Resource Pool

Low Carbon Industrial Development

26 August 2015 7NIES ITB research seminar

Low Carbon Industrial Development

26 August 2015 8

Industrial Resource Efficiencydelivering low carbon industrial development

Applicable at different levels: unit operation, plant, park, management, value chain

Complementary strategies


Dematerializing Products

26 August 2015 9

Vietnamese potteries improved their product designs, reducing material requirements by up to 20%, enabling equivalent savings on energy for firing kilns and product transport.

Thai potteries improved their raw material preparation and can fire their products at lower temperatures saving up to 40% on energy use.


Increasing Process EfficiencyG‐steel in Thailand operates integrated mini steel mill (EAF) with hot rolled coil production.

It repositioned the EAF burners to improve efficiency of oxygen use and improved the operation of the casting machine (including installation of slag detector).

The investment of USD210,000 generated annual savings over USD15million, reduced power use by 90 GWhr per annum and reduced GHG emissions by 43,000 tCO2‐eq annually


Minimizing Process Emissions

In Ankleshwar Industrial Estate (India) 12 companies used nitric acid oxidation which released 281 tons of nitrous oxide per year equivalent to 77,500 tons CO2‐eq.

A new process based on catalytic oxidation with oxygen was developed, which eliminates N2O emissions and requires less energy. In total, annual GHG emissions are reduced by 88,000 tons CO2‐eq.


Switching to Low Carbon InputsRathkerewa Desiccated Coconut Industry in Sri Lanka decreased CO2intensity by 90% (900 tons per year) by switching energy source from fossil fuels to waste coconut shells, which were previously landfilled.

POLLUTION INTENSITY (change in %)

‐9‐16

‐10

‐90

‐66

‐78

‐100

‐75

‐50

‐25

0

Carbon Intensity Waste‐WaterIntensity

Waste Intensity

Year 1 Year 2


Closing the Carbon Loop Significant potential to reduce wastage of carbonaceous materials from agro‐processing value chains and convert remaining by‐product into high value food and other produce.

Spent grains are turned into bread

www.zeri.org26 August 2015 13NIES ITB research seminar

Public Policy

PublicInstitutions Markets Society

Mainstreaming

Replicate

Expand

Streamline

Innovate

Scaling‐Up

More companiesMore impact per companyLess effort per company

Scaling-Up Resource Efficiency for Low Carbon Industrial Development through Eco-Industrial Parks

26 August 2015 14

CorporatePolicy

ManagementSystems

IncentivesRewards

Public Disclosure

Eco-Industrial

Parks


Dimensions of EIP Process

Eco‐Industrial

Park

Enterprise level resource efficiency

Collective resource efficiency

Environment and utility services

Spatial planning, zoning and built infrastructure

Park management and operations

Work inProgress


Regional RECP Demonstration & Replication


Pilot Demonstrations (Batch 1: ~12 companies)

Industrial Resource Synergies

Capacity Building(including learning by sharing)

Monitoring & valuation(RECP indicators plus C‐footprint where appropriate)

6 months 6 months 6 months

Started in Makassar and will be initiated in Batam and Surabaya

6 months

Pilot Demonstrations (Batch 2: ~12 companies)

National RECP Programme Indonesia

In Closing

• CRECPI established to foster RECP in Indonesia• As lead implementing partner for the Indonesian RECP programme• Through new education, training and applied research at ITB

• RECP is a proven approach for improving productivity and sustainability across main sectors of industry

• Starting point for low carbon industry

• Indonesian RECP programme aims to scale up and mainstream RECP application on sector and regional basis

• Makassar, Batam and E Java• Food, Textile, Metal Products and Chemical Products


Thank YouCentre for Resource Efficient and Cleaner Production Indonesia

• Prof Tjandra [email protected]

National Resource Efficient and Cleaner Production Programme Indonesia

• Dr René VAN BERKELChief Technical [email protected]


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