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A
BRIEF REPORT
ON
ENGINEERING SECTOR IN INDIA
November 2013
-
1.1
Private & Co
Backgr
Indian eof incrediversifidemandin the dthe manproductdevelopreliant in
The Indintegratimining, engineerIndian emarket US$ 56Year 20(CAGRcontribu
HEl
Confidential
round
engineering eased investmied industria
ds for an entdevelopmentnufacturing ts depends pment of mandustrial str
dian engineion with otoil and gas
ring sector.engineering knowledge, .7 billion du
014. ExportsR) of 12.6% utor to engin
Heavy lectrical
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achine tool iructure.
eering sectother industrs, refinery, s Major foresegment astechnology
uring Fiscal s from the eover the peneering expo
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1.
s witnessed rastructure dry/capital baf industrial m
ndustrial sectructure sectality of the industry is,
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avy neering
avy neering
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OVERVI
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A brief report
wth in the ptrial productring to comring industryhis sector is
The quality aand their a
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mplex requiry plays a sigvery closely
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Light ngineering
y TecP
Sector in India
Page 2 of 11
rs as a result, India has arements andgnificant roley linked with
engineeringlevels. The
ive and self-
o its intenseture, powermand in thens from theturing costsctor stood aton by Fiscalgrowth rate
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-
A brief report on Engineering Sector in India
Private & Confidential Page 3 of 11
2. GROWTH OF INDIAN ENGINEERING SECTOR Growth in the domestic engineering industry has been fuelled by growth in key end-user industries and many new projects undertaken in various core industries such as railways, power, and infrastructure. Capacity creation in sectors such as infrastructure, oil and gas, power, mining, automobiles, auto components, steel, refinery, and consumer durables has driven growth in this sector. For example, the domestic sales of automobiles have grown at a CAGR of around 18% over the past four years thereby increasing the demand for engineering goods. Apart from demand from user industries, the availability of technical education infrastructure that provides an increased number of technically trained human resources each year has been another key factor aiding the engineering industry in India. Further, India is being preferred by global manufacturing companies as an outsourcing destination due to its lower labor cost and better designing capabilities.
Growth sector is driven by key user industries
Indian Engineering
Sector
Industrial Majors
(Refining Automotive
textile)
Power Utilities (Generation, transmission, & Distribution
Retail Consumer (Pumps & Motors)
Government (Public
Investment)
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A brief report on Engineering Sector in India
Private & Confidential Page 4 of 11
2.1 Heavy Engineering
The engineering industry in India manufactures a variety of products, with heavy engineering goods accounting for majority of the production. Most of the leading players in the heavy engineering goods segment manufacture highvalue heavy engineering goods using high end technology. The requirement of huge capital investments acts as an entry barrier. Consequently, the small and unorganized firms have small market presence. The unorganized sector specializes in manufacturing low-technology products while a few small scale units are involved only in assembly of imported components. This segment caters to the replacement market for few products such as low quality small bearings.
2.2 Light Engineering
On the other hand, manufacturers of light engineering goods use medium to low-end technology. The entry barrier is low, owing to relatively lower requirement of capital and technology. This segment is characterized by dominance of small and unorganized players, which manufacture low value-added products. However, a few medium and large scale firms produce high value-added products. This segment is also characterized by small capacities and high level of competition.
Classification of Heavy & Light engineering sub-segments
Heavy engineering sector Light engineering sector Textile machinery Rolling bearing Cement machinery Medical and surgical instruments Sugar machinery Process control instruments Rubber machinery Industrial fasteners Material handling equipment Ferrous castings Oil field equipment Steel forgings Metallurgical Seamless steel pipes and tubes Mining machinery Electrical resistance welded (ERW) steel pipes
and tubes Dairy machinery Submerged-arc welded (SAW) pipes Machine tool Bicycle Source: Ministry of Heavy Industries & Department of Industrial Policy & Promotion
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A brief report on Engineering Sector in India
Private & Confidential Page 5 of 11
Advantage in Engineering Sector
Growing demand
Capacity creation in sectors such asinfrastructure, power, mining, oil &gas, refinery, steel, automotives, andconsumer durables driving demand in theengineering sectorRising demand for electrical andconstruction equipment
Attractive opportunities
Nuclear capacity expansion to providesignificant business opportunities to theelectrical machinery industryRapid increase in infrastructure investmentand industrial production to fuel furthergrowth
Higher investments
Comparative advantage vis--vis peers interms of manufacturing costs, marketknowledge, technology and creativityHighly organized sector and dominated bylarge players employing over four millionskilled and semi-skilled labour
Policy support
De-licensed engineering sector; 100 per cent FDI permitted
Cumulative FDI totaled USD 19.9 billion over April 2000-April 2013 due to policy support
Engineering Sector
-
2.3
Private & Co
Major m
The enshipmenexports.machineMinistryengineermarketsand EuAugust Decemb
Confidential
markets
ngineering snts. The U.Engineeringery/equipmy of Commring goods
s (like Latin urope.Engin
2013. Engiber 2013 to
sector is onUS and Eur
g exports ent and lig
merce and Iby the endAmerica, A
eering goodineering expUS$ 21.5 bi
18%
9%
Expo
ne of the rope togeth
mainly ight engineerIndustries hd of 2013-14Africa etc.) fds represenports are prillion against
27%
14%
ort performan
major conther account include traring produchas set a ta4. Indian enfor exports t India's throjected to t US$ 17.1 b
32%
%
nce of principl
tributors tofor over
ansport eqcts like casarget of shngineering calong with
hird-biggest cumulative
billion last fi
le commoditi
A brief report
the count60% of In
quipment, stings, forgiipping US$companies strengtheninexport sec
ely expand biscal.
ies (FY 13)
Transporteq
Machineryainstrument
Manufacture
PrimaryandfurnishediroOthers
on Engineering S
try's total mndia's total capital goings and fa$ 125 billioare scoutingng their bastor which by 22% in
quipment
nd
esofmetals
semion&steel
Sector in India
Page 6 of 11
merchandiseengineeringods, otherasteners.Then worth ofg for newerse in the USrose 2% inSeptember-
e g r e f r S n -
-
A brief report on Engineering Sector in India
Private & Confidential Page 7 of 11
3. MARKET PLAYERS Top players in the engineering sector are
Name of the company
Parent Company Output Product & Services
Plants
BHEL
Public sector enterprise. Indias largest engineering and manufacturing enterprise
Revenues (FY 13) $9.3 billion
Caters to power generation and transmission, transportation (especially railways),telecom, renewable energy & industry at large.
14 manufacturing divisions, four power sector centers, over 100 project sites, eight service centers and 18 regional offices.
ABB Ltd Private Company Revenues (FY 13) $1.4 billion
Transformers, Switch Gears, Control Gears
Facilities are located at Bangalore, Faridabad, Halol, Haridwar
Siemens Ltd Flagship of the Siemens Group in India. Siemens AG, the parent company holds 54.63 percent in Siemens Ltd
Revenues (FY 13) $2.6 billion
Power generation and Distribution equipment, industrial projects and equipment, transportation systems, communication and healthcare products
Has plants at Aurangabad, Nashik, Goa, Thane and North 24 Parganas (West Bengal)
Crompton Greaves
Part of the Avantha Group
Revenues (FY 13) $2.1 billion
Largest private sector enterprise in the business of electrical engineering
Facilities are located at Bhind, Mumbai, Nashik, Hosur, Goa
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A brief report on Engineering Sector in India
Private & Confidential Page 8 of 11
Larsen & Toubro Ltd (L&T)
Part of the L&T group, Indias largest engineering, and construction conglomerate.
Revenues (FY 13) $28.3 billion
Four segments namely Engineering and Construction (E&C), Cement, Electrical and electronics and Diversified business. It also has 19subsidiaries
Facilities are Coimbatore in Tamil Nadu, Kurnool, and District in Andhra Pradesh and Hassan in Karnataka.
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A brief report on Engineering Sector in India
Private & Confidential Page 9 of 11
4. SWOT ANALYSIS Engineering Sector SWOT Analysis
Strengths Opportunity
Engineering is the largest sector in India. .Demand driven industry .It is a vast sector that ranges from mini
projects to large collaborations Excellent advancement in technologies Availability of abundant human
resources Geographically situated at ideal locations
Growing channel of exports in the
neighboring countries. A huge potential for direct exports in
the neighboring countries Industries in India is being looked upon
as an outsourcing destination by global companies
The future for engineering sector is very promising. Power projects, other infrastructure development activities, industrial growth, and favorable policy regulations will drive growth in industries.
Weakness Threat
Large product development cycle Unprofessional working style Inadequate level of training of
employees Lack of professionalism at top
management Unorganized vendor base
Exposure to global markets Fluctuating raw material prices Recession leading to
delays/cancellations of projects
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A brief report on Engineering Sector in India
Private & Confidential Page 10 of 11
5. GOVERNMENT POLICIES
5.1 Government Initiative
Governments focus on infrastructure development is expected to keep demand for the engineering sector high. Continued growth of manufacturing sector and favorable regulatory policies would further propel the sectors growth. Engineering Services Outsourcing (ESO) services from India has the potential to exceed US $40bn by 2020, and with the right support from Government and other stakeholders, can impact the engineering sector as a whole.
The Government has been instrumental in the growth of the Engineering sector:
Tariff protection on capital goods has been withdrawn. This has reduced custom duties on a range of engineering equipments.
Initiatives like Power for all by 2012, capacity addition plans in the 12th Five Year Plan and infrastructure projects such as Golden Quadrilateral and the North-South and East-West corridors have fuelled growth in the sector.
Government has granted significant number of SEZs for the engineering sector across the country.
5.2 FDI Policy
The initiatives of the government towards FDI have also served as a catalyst to further raise the demand for engineering goods and machinery.
FDI inflows: Apr 2000-Aug 2013
Engineering industry attracts around 35% of the total FDI through an automatic route, Removal of tariff protection on capital goods, de-licensing of heavy electrical industry and allowanceof 100% FDI, infrastructure development and reduction of custom duties on various equipments are some of the initiatives by the government, which have positively impacted the engineering sector.
Particulars Rs billion US$ million
Electrical equipment 150.13 3,242.14Miscellaneous mechanical and engineering
114.73 2,483.98
Industrial machinery 122.95 2,519.45 Non-conventional energy 141.28 2,801.02Machine tools 31.65 655.68 Medical and surgical appliances 35.73 717.61Agricultural machinery 16.60 337.35Earth-moving machinery 8.64 190.05 Railway related components 17.93 366.29Industrial instruments 3.10 67.06Scientific instruments 5.42 102.78 Boilers and steam generating plants 3.06 62.00
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A brief report on Engineering Sector in India
Private & Confidential Page 11 of 11
6. FUTURE OUTLOOK
The engineering sector is expected to grow in the future and has a positive outlook owing to infrastructure development, favorable government policies, and newinvestments in power projects, metals, oil & gas, and petrochemicals industries. Further industrial and manufacturing growth will boost growth in the engineering sector. As the export market offers more opportunities to explore, Indias contribution in global engineering exports is expected to increase. Emerging trends like outsourcing of engineering services provide opportunities for growth. Engineering and design services such as new product designing, product improvement, maintenance and designing manufacturing systems are getting increasingly outsourced to Asian countries like India. It is estimated that by 2020 India can be a US$ 40 billion market for engineering outsourcing services. In addition, Department of Commerce has set a target of US$ 125 billion for engineering exports in 2013-14. Thereafter, for the remaining three years of the 12th Five Year Plan, based on a CAGR of 20% for the major sectors of engineering exports except Industrial Machinery, Electrical Machinery, and Shipbuilding, the overall export target for engineering exports at the end of the 12th Five Year Plan has been set at US$ 222 bn. Thus, there are many opportunities for the Indian engineering sector.