Lonnie Hall6/10/09Product Labeling & ISO 21469 The WERCS 2009 Global User Group Product Labeling and...
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Transcript of Lonnie Hall6/10/09Product Labeling & ISO 21469 The WERCS 2009 Global User Group Product Labeling and...
Lonnie Hall6/10/09 Product Labeling & ISO 21469
The WERCS 2009 Global User Group
Product Labeling and ISO 21469
Lonnie Hall6/10/09 Product Labeling & ISO 21469
Summit’s History
Founded in Houston, Texas in 1982
Relocated to Tyler in 1985
•Acquired by Klüber Lubrication in 1996
Lonnie Hall6/10/09 Product Labeling & ISO 21469
Tyler, Texas Manufacturing
Lonnie Hall6/10/09 Product Labeling & ISO 21469
Summit Product Line
• Air Compressor Lubricants• Process & Natural Gas Compressor Lubricants• Refrigeration Compressor Lubricants• Industrial Lubricants
– Bearing & gear (NSF, Kosher, and Biobased)– Hydraulic (NSF, Kosher, Biobased, and Fire
Resistant)– Rotary vacuum pumps, pneumatic tool, etc.– Grease (NSF)
• Oil/Water (Condensate) Separation Equipment• Water-Based Chemical De-scalers & Degreasers
Lonnie Hall6/10/09 Product Labeling & ISO 21469
Summit’s Management System History
ISO 21469 Certified
OHSAS 18001:2007
Quality Management System January, 1996
Environmental Management System December, 2001
Occupational Safety & Health Management System December, 2004
Safety of Machinery – Lubricants with Incidental Product Contact November, 2008
Kosher Product Approval Circa 2000
Halal Product Approval December, 2007
NSF H1Product Registration September, 1998
Lonnie Hall6/10/09 Product Labeling & ISO 21469
Common Requirements of Management Systems
• Product Formulation Control – Change Management
• Product and Raw Material Traceability
• Product Identification
• Process Controls
Lonnie Hall6/10/09 Product Labeling & ISO 21469
ISO 21469
• What is ISO 21469?– ISO 21469 is a certification policy for – Safety of
Machinery – Lubricants with Incidental Product Contact – Hygiene Requirements
– This policy establishes the necessary steps to have an independent third party confirm the manufacturing process, formulas, labeling, literature, etc. of lubricants that may have incidental contact with food.
Lonnie Hall6/10/09 Product Labeling & ISO 21469
Example of “Incidental Contact”
Potential point of contact between lubricant and food.
Lonnie Hall6/10/09 Product Labeling & ISO 21469
ISO 21469
• How does ISO 21469 differ from other standards?
– ISO 21469 goes beyond standard processes to certify both the facility and the product. Under ISO 9001 and 14001 guidelines, a company can not use a registrar’s logo on the product’s label.
Lonnie Hall6/10/09 Product Labeling & ISO 21469
ISO 21469 and The WERCS Label Interface
• ISO 21469– Products traceable to
authorized facility– Enforcement action for
misuse of the Mark– Product shelf life and
expiration date– Size of product container– Suitability of Product for
use in food process– Product limitations and
restrictions
• The WERCS– Facility specified in
WERCS label format– Controls label format and
use of the Mark– Lot number function of
label interface validation– Transfers from ERP to
label interface– Label details– Label details
Lonnie Hall6/10/09 Product Labeling & ISO 21469
What can you learn from a label?
• Appeals to value customers• Product Name• Packaged Quantity• Product characteristics• Star-K Kosher Certification
Product Name
Appeals to value customers
Star-K Kosher Certification
Product Characteristics
Packaged Quantity
Lonnie Hall6/10/09 Product Labeling & ISO 21469
What is the value of a label?
• Defines suitability of use • Establishes traceability• Describes product’s
limitations• Aligns product to customer
expectations – Value Customer vs. Name Brand
Lonnie Hall6/10/09 Product Labeling & ISO 21469
Name Brand Customer Label
•Label creates a marketing tool
•Traceability maintained
•Label graphics used to compliment a product’s name or characteristics
Lonnie Hall6/10/09 Product Labeling & ISO 21469
Lonnie Hall6/10/09 Product Labeling & ISO 21469
ISO 21469 Labeling Requirements Met
Order number from ERP
Dual reference to container size
Lot number
Product Identification
Lonnie Hall6/10/09 Product Labeling & ISO 21469
ISO 21469 Certified
Nonfood Compounds
Program Listed H1
Registration #123456
Misuse of the Mark is prevented by label format design and NSF registration data code.
Lonnie Hall6/10/09 Product Labeling & ISO 21469
Label Interface/Print Queue
Lonnie Hall6/10/09 Product Labeling & ISO 21469
ISO 21469 Product Traceability Requirement Met
WERCS Process Controls :
•Preventing Lot Number Error
•Labels will not print with incorrect lot numbers
•Laboratory quality control of lot numbers is provided through validation step.
Lonnie Hall6/10/09 Product Labeling & ISO 21469
Label Interface – Confirmed Solution
• Since our implementation in 2004, we now have more than 1100 unique label formats representing approximately 500 customers.
• Summit has undergone more than 30 audits since 2004 with at least 18 containing specific elements regarding labeling. We have never received a non-conformance based upon The WERCS labeling.
How do we know The WERCS labeling solution has been successful?