Lokotrack ST2 - kurz-friolzheim.de · Metso and Lokotrack brand, ensure that the resale value of...
Transcript of Lokotrack ST2 - kurz-friolzheim.de · Metso and Lokotrack brand, ensure that the resale value of...
© Metso
Next Level of Screening, New Lokotrack ST2.4
2
Productivity
Reliability
Fuel efficiency
Safety
3D kuva
© Metso3
Primary screening Fine screening
Ca
pa
city
ST272
ST3.5
ST3.8
ST4.8
ST620
3 decks, 4 end products
2 decks, 3 end products
ST3.8ST272
ST3.5
ST4.8
ST620
Introducing a New ST2.4 into the Mobile Screen Product Range 2012
ST2.4
© Metso
Machine layout – main components
Feeder
Tracks and carriage
Screen
Engine module
Oversize conveyor
Midsize conveyor
Collection conveyor
Undersize conveyor
© Metso
Transportability
Optional Remote Tracking
Width 2995 mm (9’–8”)
Length 14200 mm (46’–7”)
Height 3400 mm (11’–17/8”)
Weight Belt Feeder 23200 kg
(51,147 LBS)
Weight Apron feeder 25200 kg
(55,556 LBS)
Hydraulic set up on side
conveyors, feeder and screen.
Main conveyor does not fold
Easily transported
Easily set up
Date Author Title5
LOKOTRACK ST2.4
Flexibility and Simplicity Combined
© Metso Date Author Title6
The Feeder and hopper have been developed to to
provide maximum wear life, and capacity,
Belt Feeder H12-4 as standard
Accepts feed materials up 400 mm (16”)
Hopper capacity 4.5m3 (5.9 yd3)
Wide unrestricted discharge
Simple and easy set up and maintenance
Fixed hopper reduces set up time
Overall Capacity 400 TPH
Belt EP630/4 6+2 FLAT
Speed variable 0–0.4 m/s (0-1.3 ft/s) manually
controlled
LOKOTRACK ST2.4
Flexibility and Simplicity Combined
© Metso
Screen design ensures full utilization of open area.
High throw maximizes performance in tough
applications
Screen
No spillage due to high side plates
High throw maximizing efficiency and resistance to
sticky materials. As the unit has an high throw 10 mm
(0.43”) 2 deck 2 bearing screen operating at 900 rpm
Top deck screen 1520 x 3640 mm (5’ – 0” x 12’ – 0”)
Area 5.4 m2 (60 ft 2)
Bottom deck screen 1520 x 3320 mm (5’ - 0”) 11’– 0”)
Area 5.0m2 (55 ft 2)
Screen can be easily raised via hydraulics for
maintenance and media changes
Bottom deck side sealing strips as standard
Hydraulic Raise function for access
Date Author Title7
LOKOTRACK ST2.4
Flexibility and Simplicity Combined
© Metso
Wide range of options ensure the unit is flexible to
perform a wide range of duties, at the maximum
possible capacity
Screen Media Top Deck
Grizzly bars 75 mm (3”) 100 mm (4”) 125 mm (5”) 150
mm (6”)
Top Deck Fingers 50 mm (2”) 75 mm (3”) 100 mm (4”)
125 mm (5”)
Woven wire 25 mm (1”) 37.5 mm (11/2”) 50 mm (2”) 62.5
mm (21/2”) 75 mm (3”) 87.5 mm (31/2”) 100 mm (4”)
aperture side tensioned (support frame required)
maximum wire diameter meter 12.5 mm (1/2”)
Punched plate up to 50 mm (2”) 75 mm (3”) 100 mm (4”)
aperture side tensioned (support frame required)
Side tensioned rubber mesh 25 mm (1”) 37.5 mm (11/2”)
50 mm (2”) 62.5 mm (21/2”) 75 mm (3”)
Trellex panel media 75 mm (3”) 100 mm (4”) 125 mm (5”)
150 mm (6”)
Date Author Title8
LOKOTRACK ST2.4
Flexibility and Simplicity Combined
© Metso
Wide range of options ensure the unit is flexible to
perform a wide range of duties, at the maximum
possible capacity
Screen Media Bottom Deck
Bottom deck media options for wide variety of
applications
Bottom deck Fingers 50 mm (2”) 45 mm (17/8”) 40 mm
(15/8”) 35 mm (13/8”) 30 mm (11/8”) 25 mm (1”) 20 mm
(7/8”) 15 mm (5/8”) 10 mm (3/8”)
Woven wire end tensioned (support frame required)
Woven wire 6.25 mm (1/4”) 12.5 mm (1/2”) 18.75 mm
(3/4”) (25 mm (1”) 37.5 mm (11/2”) 50 mm (2”) 62.5 mm
(21/2”) 75 mm (3”) 87.5 mm (31/2”) 100 mm (4”)
maximum wire diameter meter 8 mm (5/16”)
Harp wire 10 mm (3/8”) to 5 mm (3/16”)
Date Author Title9
LOKOTRACK ST2.4
Flexibility and Simplicity Combined
© Metso
Rigid heavy duty design and structures not
only maximizes production, but minimizes
downtime
Oversize Conveyor H12-6
Width 1200 mm (3’ – 11”)
Discharge height 3300 mm (12’ - 2”)
Stockpile Capacity 78m3 (102 yd3)
Belt 315/3 3 + 1.5 Chevron
Fixed 180 angle which does not require folding for
transport
Capacity 400 TPH
Heavy duty impact zone
Galvanized finish reduces potential for corrosion
Speed 0 – 1.2 m/s (0-3.9 ft/s) Adjustable
Date Author Title10
LOKOTRACK ST2.4
Flexibility and Simplicity Combined
© Metso
New conveyor design offers increased
protection against spillage, simple easy
installation
Midsize conveyor (standard) H6.5-8
Is on the RHS looking from the feeder
Capacity 450 TPH
Width 650 mm (26”)
Discharge height 3660 mm (12’ – 0”)
Stockpile Capacity 105 m3 (137 yd3)
Belt EP315/3 3 + 1.5 Chevron
Fixed 240 angle
Polyethylene high density support plates support belt in
chute area to prevent spillage
Galvanized finish reduces potential for corrosion
Speed variable 0–1.9 m/s (0-6.2 ft/s) manually controlled
Date Author Title11
LOKOTRACK ST2.4
Flexibility and Simplicity Combined
© Metso
New conveyor design offers increased
protection against spillage, simple easy
installation
Collection conveyor H12-4
Is under the screen and transfers material to the under
size conveyor
Capacity 400 TPH (ST2.4 Capacity)
Width 1200 mm (3’ - 11”)
Belt EP400/3 3 + 1.5 Flat
Screen raises from conveyor to increased space
Galvanized finish reduces potential for corrosion
Speed 1.3 m/s (4.3 ft/s) fixed
Date Author Title12
LOKOTRACK ST2.4
Flexibility and Simplicity Combined
© Metso
New conveyor design offers increased
protection against spillage, simple easy
installation
Undersize conveyor (standard) H6.5-8
Is on the LHS looking from the feeder
Capacity 450 TPH
Width 650 mm (26 “)
Discharge height 3850 mm (12’ – 6”)
Stockpile Capacity 122 m3 (160 yd3)
Belt EP315/3 3 + 1.5 chevron
Fixed 240 angle
Polyethylene high density support plates support belt in
chute area to prevent spillage
Galvanized finish reduces potential for corrosion
Speed 2.0 m/s (6.6 ft/s) fixed
Date Author Title13
LOKOTRACK ST2.4
Flexibility and Simplicity Combined
© Metso
The engine, hydraulic and control
package is easy to operate yet
kind to the environment and the
customers pocket.
Date Author Title14
Engine And Control System
The combination of a CAT C4.4 100
HP (75 kW) mechanical engine, with
new hydraulic system makes the unit
fuel efficient
Start Stop Panel
Manual control
Great access to all service points
Fuel Tank 273 Litres (71 Gallons)
Hydraulic Tank 350 Litre (92 Gallons)
Pump Fixed displacement 4 piece
23/33/33 and 30.5 ccm3
LOKOTRACK ST2.4
Flexibility and Simplicity Combined
© Metso
The ST2.4 has a number of features and options
which allow the unit to work in any known
environment.
Engine Temperature control packages
Standard Temperature range -20o to +40oC (-4 – +104F)
Optional Extreme Temperature Packages
-20o to – 30oC – Different oils + engine heater (-4 - -22F)
-20o to – 30oC – Different oils + engine heater (-4 - -22F)
and special belts
+40o to + 65oC – Oils (+104 - +149F)
The air filter is located inside the engine compartment away
from the high dust areas. Blower type fan offers reduced dust
intake into the engine canopy
Separate Hydraulic and engine coolers give increased cooling
capacity
Date Author Title15
LOKOTRACK ST2.4
Flexibility and Simplicity Combined
© Metso
Safety was a critical part of the design
process for the ST2.4. All potential
risks have been considered and
reduced in terms of operation,
transportation, set up and
maintenance.
Side walkways offer additional working
access to screen and feed conveyor
Emergency buttons stop the whole
machine instantly if necessary
Safe guarding
Fixed on board steps for walkways
Date Author Title16
LOKOTRACK ST2.4
Flexibility and Simplicity Combined
© Metso Date Author Title17
These combined to the strong
Metso and Lokotrack brand,
ensure that the resale value of
the ST2.4 remains high year
after year.
High Capacity
Easy, simple and safe set up and
operation
High Quality Components
Great Maintenance Access
Practical arrangements to make the
usage easy
LOKOTRACK ST2.4
Flexibility and Simplicity Combined
© Metso
Summary ST2.4
• Conveyors
• Power package
Date Author Title
INTERNAL
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Undersize Collection Midsize Oversize
Width and lenght (m) H6.5-8 H12-4 H6.5-8 H12-6
Position (from the feeder) LHS RHS
Capacity (tn/h) 450 400 400
Discharge height (mm) 3850 3300 /12'-2"
Stockpile capacity (m²/yd²) 122/160 105/137 78/101
Belt EP400/3 + 1.5 chevron EP400/3 + 1.5 flat EP400/3 + 1.5 chevron EP400/3 + 2 flat
Angle (◦) 24, fixed 24, fixed 18, fixed
Finishing galvanized galvanized galvanized galvanized
Speed (m/s /ft/s) 1,9/6,2 ,fixed 1,7/5,6 1,9/6,2 variable, manual 0,7/2,3 , fixed
DIESEL ENGINE C4,4 TIER3,4i,4 75KW MECH,CONTROL CATERPILLAR
AIR FILTER model dependent DONALDSON
HYDRAULIC PUMPS PRRR-033/033/033RN08RDP SAUER DANFOSS
HYDRAULIC PUMP HPGPA331 BONDIOLI & PAVESI
DIRECTIONAL VALVE ADP5 BREVINI
DIRECTIONAL VALVE AD,3,E,03,C,M,00,3 (12 VDC) ARON
BATTERY DIN633 12 VOLT BOSCH
RADIO CONTROL 26,05,1012 JMG SYSTEMS
REMOTE CONTROL 39,15,1000 JMG SYSTEMS
© Metso Date Author Title21
The new style apron feeder has been developed to work
in the most arduos applications. It is particularly suited to
applications with a high percentage of over sized feed
material
Apron feeder
Hopper capacity 4.5m3 (5.9 yd3)
Wide unrestricted discharge
Simple and easy set up and maintenance
Fixed hopper reduces set up time
Feed materials up 500 mm (20”)
Overall Capacity 400 TPH
Apron feeder H13-4
Speed 0 – 0.3 m/s (0 – 1 ft/sec) manually
controlled
LOKOTRACK ST2.4
Flexibility and Simplicity Combined
© Metso
Flexibility is critical to the Lokotrack
Mobile Screen product group, so a
range of options have been created to
meet the additional challenges
created by some applications
Further options
Hydraulic P.T.O
Radio remote control for tracking
Light mast
Magnetic separator
Date Author Title23
LOKOTRACK ST2.4
Flexibility and Simplicity Combined
© Metso
Date Author Title
INTERNAL
24
Lokotrack ST2.4
Nature bolders separation, Vehmersalmi, Finland
© Metso
Date Author Title
INTERNAL
25
Lokotrack ST2.4
Concrete brick factory, waste sorting, Belgium (LT1213 + ST2.4)