LOG BOOK FOR ROLLING

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Log book for shift Date:- Shift:- Morning/Night Name of shift incharge :- TMT size being rolled:- Furnace Temperature (when mill stopped for heat delay Soaking zone:- Heating zone:- Total No. of coal buckets charged :- Roughing Mill Condition of guides:- OK or needs replacement Boxes:- OK or needs replacement Plates :- OK or needs replacement Condition of all cooling headers :- Ok or need replacement Gap in the passes:- OK or needed to be checked again also clear the gap pass measurment (______ Section sizes measured :- OK or not accurate (current section weight:-____________) Internediate Mill Condition of entry and delivery guides & roll /pass gaps. Inter 1 :- Inter 2 :- Inter 3 :- Inter 4 :- Level of repeaters :- Pinch roll condition :- Roll cooling :- Continuous Mill :- Guides Roll gap setting 1 2

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ROLLING MILL

Transcript of LOG BOOK FOR ROLLING

Page 1: LOG BOOK FOR ROLLING

Log book for shiftDate:- Shift:- Morning/Night

Name of shift incharge :-

TMT size being rolled:-

Furnace Temperature (when mill stopped for heat delay Soaking zone:-

Heating zone:-

Total No. of coal buckets charged :-

Roughing Mill

Condition of guides:- OK or needs replacement

Boxes:- OK or needs replacement

Plates :- OK or needs replacement

Condition of all cooling headers :- Ok or need replacement

Gap in the passes:- OK or needed to be checked again also clear the gap pass measurment (________________)

Section sizes measured :- OK or not accurate (current section weight:-____________)

Internediate Mill

Condition of entry and delivery guides & roll /pass gaps.

Inter 1 :-

Inter 2 :-

Inter 3 :-

Inter 4 :-

Level of repeaters :-

Pinch roll condition :-

Roll cooling :-

Continuous Mill :-Guides Roll gap setting

1

2

Page 2: LOG BOOK FOR ROLLING

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4

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Roll cooling headers :-

Delivery after shear:-

Weight of tmt:-

Weight of end cutting ( front & back)

Page 3: LOG BOOK FOR ROLLING

Log book for Rolling mill

Date:- Shift :- Day/Night

Shift incharge ka naam:-

TMT size jo rolling kiya ja rha hai:-

Bhatthi ka tapman ( Jab mill band hui ho tapman ky karanwash)Bhatthi Thermax

Time Temperature Time Temperature

Kitna bucket koyla charged hua :-

Roughing Mill

Guides ki esthiti:- OK hai ya badlna chahye :_

Boxes ki esthiti:- OK hai ya badlna chahye :_

Plates esthiti jo roughing stand1 ka pass ha:- OK hai ya badlna chahye :_

Sabhi roll cooling headers ki esthiti:- OK hai ya badlna chahye :_

Pass gap kitna ha:-

Section sizes ko mapa gaya ya nahi:-

Roughing1 2 3 Remark

Pass no:- Diamond(time) Square(time) oval(time) Square(time) oval(time) Square(time)

Intermediate Mill1 2 3 4 Remark

Pass no:- oval(time) TMT(time) oval(time) TMT(time)

Sabhi entry or delivery guides ki esthiti:-

Repeaters ky level check kiya gaya ya nahi :-

Pinch roll check kiya gaya ya nahi :-

Roll cooling system check kiya gaya ya nhi :-

Page 4: LOG BOOK FOR ROLLING

Continuous mill1 2 3 4 5 6 Remarks

Pass no:- oval(time) TMT/Round(time) oval(time) TMT/round(time) oval(time) TMT/round(time)

Sabhi entry or delivery guides ki esthiti:-

Control room ma kitni martaba amper ki janch(enqury) ki gaye:-

Roll cooling headers ki esthiti kya ha:-

Shear ke bad mall sahi ja raha hai ya nahi :-

TMT ka Wazan(with time):-

End cutting ka weight( aagy or pichy siry ka ):-

Major(khass) kam jo kiya gaya ho :-

Koi soochna(information) jo agly shift incharge ko deni ho

HOD and Deepak ki koi madad(help) chahye(needed):-

Thnadha mall ky samy(time) pulpit ma kya tapman tha or bhathi ky soaking zone ma kya tapman tha:-

HOD ka koi sujhaoo or koi comment:-

Signature of foreman Signature of shift incharge

Signature of HOD

Page 5: LOG BOOK FOR ROLLING

Log book for Rolling mill

Date:- Shift :- Day/Night

Shift incharge ka naam:-

TMT size jo rolling kiya ja rha hai:-

Bhatthi ka tapman ( Jab mill band hui ho tapman ky karanwash)Bhatthi Thermax

Time Temperature Time Temperature

Kitna bucket koyla charged hua :-

Roughing Mill

Guides ki esthiti:- OK hai ya badlna chahye :_

Boxes ki esthiti:- OK hai ya badlna chahye :_

Plates esthiti jo roughing stand1 ka pass ha:- OK hai ya badlna chahye :_

Sabhi roll cooling headers ki esthiti:- OK hai ya badlna chahye :_

Pass gap kitna ha:-

Section sizes ko mapa gaya ya nahi:-

Roughing1 2 3 Remark

Pass no:- Diamond(time) Square(time) oval(time) Square(time) oval(time) Square(time)

Page 6: LOG BOOK FOR ROLLING

Intermediate Mill

1 2 3 4 Remark

Pass no:- oval(time) TMT(time) oval(time) TMT(time)

Sabhi entry or delivery guides ki esthiti:-

Repeaters ky level check kiya gaya ya nahi :-

Pinch roll check kiya gaya ya nahi :-

Roll cooling system check kiya gaya ya nhi :-

Continuous mill1 2 3 4 5 6 Remarks

Pass no:- oval(time) TMT/Round(time) oval(time) TMT/round(time) oval(time) TMT/round(time)

Sabhi entry or delivery guides ki esthiti:-

Control room ma kitni martaba amper ki janch(enqury) ki gaye:-

Page 7: LOG BOOK FOR ROLLING

Roll cooling headers ki esthiti kya ha:-

Shear ke bad mall sahi ja raha hai ya nahi :-

TMT ka Wazan(with time):-

End cutting ka weight( aagy or pichy siry ka ):-

Major(khass) kam jo kiya gaya ho :-

Koi soochna(information) jo agly shift incharge ko deni ho

HOD and Deepak ki koi madad(help) chahye(needed):-

Thnadha mall ky samy(time) pulpit ma kya tapman tha or bhathi ky soaking zone ma kya tapman tha:-

HOD ka koi sujhaoo or koi comment:-

Signature of foreman Signature of shift incharge

Signature of HOD

Page 8: LOG BOOK FOR ROLLING

Log book for Rolling mill

Date:- Shift :- Day/Night

Shift incharge ka naam:-

TMT size jo rolling kiya ja rha hai:-

Bhatthi ka tapman ( Jab mill band hui ho tapman ky karanwash)Bhatthi Thermax

Time Temperature Time Temperature

Roughing Mill

Guides ki esthiti:- OK hai ya badlna chahye :_

Boxes ki esthiti:- OK hai ya badlna chahye :_

Plates esthiti jo roughing stand1 ka pass ha:- OK hai ya badlna chahye :_

Sabhi roll cooling headers ki esthiti:- OK hai ya badlna chahye :_

Pass gap kitna ha:-

Section sizes ko mapa gaya ya nahi:-

Roughing1 2 3 Time Remark

Pass no:- Diamond Square oval Square oval Square

Intermediate Mill

1 2 3 4Time Remark

Pass no:- oval TMT oval TMT

Page 9: LOG BOOK FOR ROLLING

Sabhi entry or delivery guides ki esthiti:-

Repeaters ky level check kiya gaya ya nahi :-

Pinch roll check kiya gaya ya nahi :-

Roll cooling system check kiya gaya ya nhi :-

Continuous mill1 2 3 4 5 6 Time Remarks

Pass no:- oval TMT/Round oval TMT/round oval TMT/round

Sabhi entry or delivery guides ki esthiti:-

Control room ma kitni martaba amper ki janch(enqury) ki gaye:-

Roll cooling headers ki esthiti kya ha:-

Shear ke bad mall sahi ja raha hai ya nahi :-

TMT ka Wazan(with time):-

End cutting ka weight( aagy or pichy siry ka ):-

Major(khass) kam jo kiya gaya ho :-

Koi soochna(information) jo agly shift incharge ko deni ho

HOD and Deepak ki koi madad(help) chahye(needed):-

Roll pass kab change kiya gaya and kitna production us pass se hua Time Production kitna hua

HOD ka koi sujhaoo or koi comment:-

Signature of foreman Signature of shift incharge

Signature of HOD