Load Calculation

14
Load for Tank side Pipe Rack FL+1500 Total Wt DN100 6,143,514.41 48.23 192.91 24.64 98.56 291.46 DN125 8,322,070.98 65.33 130.66 38.72 77.44 208.10 DN50 2,080,121.37 16.33 32.66 6.50 12.99 45.65 DN40 1,547,336.25 12.15 12.15 3.94 3.94 16.09 DN25 955,809.65 7.50 7.50 1.67 1.672673 9.18 570.47 FL+750 Total Wt DN100 6,143,514.41 48.23 96.45 24.64 49.28 145.73 DN40 1,547,336.25 12.15 24.29 3.94 7.88 32.17 DN25 955,809.65 7.50 7.50 1.67 1.67 9.18 DN80 4,312,875.23 33.86 33.86 14.31 14.31 48.16 235.25 FL+109 Total Wt DN200 ### 127.62 127.62 96.83 96.83 224.45 Steel Weight/unit Total Steel Wt Liquid Wt/Unit Liquid Wt Steel Weight/unit Total Steel Wt Liquid Wt/Unit Total Liquid Wt Steel Weight/unit Total Steel Wt Liquid Wt/Unit Total Liquid Wt

Transcript of Load Calculation

Page 1: Load Calculation

Load for Tank side Pipe Rack

FL+1500

Total WtDN100 6,143,514.41 48.23 192.91 24.64 98.56 291.46 DN125 8,322,070.98 65.33 130.66 38.72 77.44 208.10 DN50 2,080,121.37 16.33 32.66 6.50 12.99 45.65 DN40 1,547,336.25 12.15 12.15 3.94 3.94 16.09 DN25 955,809.65 7.50 7.50 1.67 1.672673 9.18

570.47

FL+750

Total WtDN100 6,143,514.41 48.23 96.45 24.64 49.28 145.73 DN40 1,547,336.25 12.15 24.29 3.94 7.88 32.17 DN25 955,809.65 7.50 7.50 1.67 1.67 9.18 DN80 4,312,875.23 33.86 33.86 14.31 14.31 48.16

235.25

FL+109

Total WtDN200 16,257,396.21 127.62 127.62 96.83 96.83 224.45

Steel Weight/unit

Total Steel Wt

Liquid Wt/Unit

Total Liquid Wt

Steel Weight/unit

Total Steel Wt

Liquid Wt/Unit

Total Liquid Wt

Steel Weight/unit

Total Steel Wt

Liquid Wt/Unit

Total Liquid Wt

Page 2: Load Calculation

Load for Exhaust side Pipe Rack

FL+1900

Total WtDN 150 10,802,288.20 84.80 84.80 55.91 55.91 140.71 DN100 6,143,514.41 48.23 144.68 24.64 73.92 218.60 DN125 8,322,070.98 65.33 130.66 38.72 77.44 208.10 DN50 2,080,121.37 16.33 16.33 6.50 6.50 22.82 DN40 1,547,336.25 12.15 24.29 3.94 7.88 32.17 DN25 955,809.65 7.50 7.50 1.67 1.672673 9.18

DN65 3,297,801.46 25.89 25.89 9.27 9.27 35.15 666.73

FL+1200

Total Wt

DN200 16,257,396.21 127.62 893.34 96.83 677.82 1,571.16

FL+450

Total Wt

DN200 16,257,396.21 127.62 893.34 96.83 677.82 1,571.16

Steel Weight/unit

Total Steel Wt

Liquid Wt/Unit

Total Liquid Wt

Steel Weight/unit

Total Steel Wt

Liquid Wt/Unit

Total Liquid Wt

Steel Weight/unit

Total Steel Wt

Liquid Wt/Unit

Total Liquid Wt

Page 3: Load Calculation

Load for CW side Pipe Rack(P1)

FL+6200

Total Wt

DN100 9,215,271.62 72.34 289.36 36.96 147.83 437.19 DN125 12,483,106.47 97.99 195.98 58.08 116.16 312.15 DN50 3,120,182.05 24.49 48.99 9.74 19.49 68.47 DN40 2,321,004.37 18.22 36.44 5.91 11.82 48.26 DN25 1,433,714.47 11.25 11.25 2.51 2.51 13.76

879.84

FL+5700

Total Wt

DN100 9,215,271.62 72.34 72.34 36.96 36.96 109.30 DN40 2,321,004.37 18.22 18.22 5.91 5.91 24.13 DN25 1,433,714.47 11.25 11.25 2.51 2.51 13.76 DN80 6,469,312.84 50.78 50.78 21.46 21.46 72.25

219.44

FL+5095

Total Wt

DN200 24,386,094.32 191.43 1,340.02 145.25 1,016.72 2,356.74

FL+4450

Total Wt

DN200 24,386,094.32 191.43 1,340.02 145.25 1,016.72 2,356.74

Steel Weight/unit

Total Steel Wt

Liquid Wt/Unit

Total Liquid Wt

Steel Weight/unit

Total Steel Wt

Liquid Wt/Unit

Total Liquid Wt

Steel Weight/unit

Total Steel Wt

Liquid Wt/Unit

Total Liquid Wt

Steel Weight/unit

Total Steel Wt

Liquid Wt/Unit

Total Liquid Wt

Page 4: Load Calculation

Load for CW side Pipe Rack(P2)

FL+6200

Total Wt

DN100 15,358,786.03 120.57 482.27 61.60 246.39 728.66 DN125 20,805,177.46 163.32 326.64 96.80 193.61 520.25 DN50 5,200,303.42 40.82 81.64 16.24 32.48 114.12 DN40 3,868,340.62 30.37 60.73 9.85 19.70 80.43 DN25 2,389,524.11 18.76 18.76 4.18 4.18 22.94

1,466.40

FL+5700

Total Wt

DN100 15,358,786.03 120.57 120.57 61.60 61.60 182.16 DN40 3,868,340.62 30.37 30.37 9.85 9.85 40.22 DN25 2,389,524.11 18.76 18.76 4.18 4.18 22.94 DN80 10,782,188.06 84.64 84.64 35.77 35.77 120.41

365.73

FL+5095

Total Wt

DN200 40,643,490.53 319.05 2,233.36 242.08 1,694.54 3,927.90

FL+4450

Total Wt

DN200 40,643,490.53 319.05 2,233.36 242.08 1,694.54 3,927.90

Steel Weight/u

nitTotal Steel

WtLiquid

Wt/UnitTotal

Liquid Wt

Steel Weight/u

nitTotal Steel

WtLiquid

Wt/UnitTotal

Liquid Wt

Steel Weight/u

nitTotal Steel

WtLiquid

Wt/UnitTotal

Liquid Wt

Steel Weight/u

nitTotal Steel

WtLiquid

Wt/UnitTotal

Liquid Wt

Page 5: Load Calculation

Load for CW side Pipe Rack(P3)

FL+6200

Total Wt

DN100 5,119,595.34 40.19 160.76 20.53 82.13 242.89 DN125 6,935,059.15 54.44 108.88 32.27 64.54 173.42 DN50 1,733,434.47 13.61 27.21 5.41 10.83 38.04 DN40 1,289,446.87 10.12 20.24 3.28 6.57 26.81 DN25 796,508.04 6.25 6.25 1.39 1.39 7.65

488.80

FL+5700

Total Wt

DN100 5,119,595.34 40.19 40.19 20.53 20.53 60.72 DN40 1,289,446.87 10.12 10.12 3.28 3.28 13.41 DN25 796,508.04 6.25 6.25 1.39 1.39 7.65 DN80 3,594,062.69 28.21 28.21 11.92 11.92 40.14

121.91

FL+5095

Total Wt

DN200 13,547,830.18 106.35 744.45 80.69 564.85 1,309.30

FL+4450

Total Wt

DN200 13,547,830.18 106.35 744.45 80.69 564.85 1,309.30

Steel Weight/u

nitTotal

Steel WtLiquid

Wt/UnitTotal

Liquid Wt

Steel Weight/u

nitTotal

Steel WtLiquid

Wt/UnitTotal

Liquid Wt

Steel Weight/u

nitTotal

Steel WtLiquid

Wt/UnitTotal

Liquid Wt

Steel Weight/u

nitTotal

Steel WtLiquid

Wt/UnitTotal

Liquid Wt

Page 6: Load Calculation

Load for CW side Pipe Rack(P4)

FL+5095

Total Wt

DN200 27,095,660.35 212.70 638.10 161.38 484.15 1,122.26 DN200 5,419,132.07 42.54 42.54 161.38 161.38 203.93

1,326.18

FL+4450

Total Wt

DN200 27,095,660.35 212.70 638.10 161.38 484.15 1,122.26 DN200 5,419,132.07 42.54 42.54 161.38 161.38 203.93

1,326.18

Steel Weight/unit

Total Steel Wt

Liquid Wt/Unit

Total Liquid Wt

Steel Weight/unit

Total Steel Wt

Liquid Wt/Unit

Total Liquid Wt

Page 7: Load Calculation

Load for CW side Pipe Rack(P5)

FL+5095

Total Wt

DN200 29,805,226.39 233.97 1,637.80 177.52 1,242.66 2,880.46

FL+4450

Total Wt

DN200 29,805,226.39 233.97 1,637.80 177.52 1,242.66 2,880.46

Steel Weight/unit

Total Steel Wt

Liquid Wt/Unit

Total Liquid Wt

Steel Weight/unit

Total Steel Wt

Liquid Wt/Unit

Total Liquid Wt

Page 8: Load Calculation

Beam Design

Beam Size Length.l Load,W

Tank SideFL +1500 200x100x4x6 2.218491E-06 1.001E-06 2.5 570.47

C100X50X5 3.047917E-07 1.05104E-07 2.5 570.47

C125X65X5 6.350521E-07 2.30052E-07 2.5 570.47 150x150x7x10 1.306583E-06 5.62872E-06 2.5 570.47 100X100X4X6 2.89E-06 2.5 570.47

2.89E-06

FL +750 200x100x4x6 2.218491E-06 1.001E-06 2.5 235.25 C100X50X5 3.047917E-07 1.05104E-07 2.5 235.25

C125X65X5 6.350521E-07 2.30052E-07 2.5 235.25

150x150x7x10 1.306583E-06 5.62872E-06 2.5 235.25

FL +109 200x100x4x6 2.218491E-06 1.001E-06 2.5 224.45 C100X50X5 3.047917E-07 1.05104E-07 2.5 224.45 C125X65X5 6.350521E-07 2.30052E-07 2.5 224.45

150x150x7x10 1.306583E-06 5.62872E-06 2.5 224.45

Exhaust Side FL +1900 150x150x7x10 1.306583E-06 5.62872E-06 3 666.73 200x100x4x6 2.218491E-06 1.001E-06 3 666.73 C100X50X5 3.047917E-07 1.05104E-07 3 666.73 C125X65X5 6.350521E-07 2.30052E-07 3 666.73

FL +1200 150x150x7x10 1.306583E-06 5.62872E-06 3 1,571.16 200x100x4x6 2.218491E-06 1.001E-06 3 1,571.16 C100X50X5 3.047917E-07 1.05104E-07 3 1,571.16 C125X65X5 6.350521E-07 2.30052E-07 3 1,571.16 100X100X4X6 2.307573E-07 1.00047E-06 3 1,571.16

FL +450 150x150x7x10 1.306583E-06 5.62872E-06 3 1,571.16 200x100x4x6 2.218491E-06 1.001E-06 3 1,571.16 C100X50X5 3.047917E-07 1.05104E-07 3 1,571.16 C125X65X5 6.350521E-07 2.30052E-07 3 1,571.16

Moment of Inertia

Moment of Inertia

Page 9: Load Calculation

Beam Design Column Design

Column Size Area

3.99 Tank SideH150X150X7X10 1.30658E-06 5.628716E-06 0.00391

29.01 H200X100X4X6 2.21849E-06 1.001003E-06 0.001952

13.92 C100X50X5 3.04792E-07 1.051042E-07 0.00095

6.77 5.01

100X100X4X6 1.00E-06 0.0015521.00E-06 0.001552

1.64 11.96

5.74 Exhaust Side H150X150X7X10 1.30658E-06 5.628716E-06 0.00391

2.79 H200X100X4X6 2.21849E-06 1.001003E-06 0.001952

C100X50X5 3.04792E-07 1.051042E-07 0.00095 1.57 11.42 5.48

2.66 Cooling Tower SideH150X150X7X10 1.30658E-06 5.628716E-06 0.00391

H200X100X4X6 2.21849E-06 1.001003E-06 0.001952 3.17 8.05 58.59 28.12

7.48 18.97 138.08 66.27 42.06 7.48 18.97 138.08 66.27

Deflection, (mm)

Moment of Inertia(Ix)

Moment of Inertia(Iy)

Page 10: Load Calculation

Column Design

Result Safety factor

1.9 0.95 0.01828017 51.97 128.77

1.9 0.95 0.02264528 41.95 128.77

1.9 0.95 0.01051836 90.32 128.77

1.68 0.84 0.02544324 33.01 99.74 1.786258019 132.2905266

2.5 1.25 0.02544324 49.13 99.74 1.836437994 119.6193109

3.3 1.65 0.01828017 90.26 128.77

3.3 1.65 0.02264528 72.86 128.77

3.3 1.65 0.01051836 156.87 128.77

6.6 3.3 0.01828017 180.52 128.77

6.6 3.3 0.02264528 145.73 128.77

Column Length

Effective Length,Le

Radius of gyration,r

Slenderness Ratio

Critical Slenderness

RatioAllowable

stress

Short Column

Short Column

Short Column

Short Column

Short Column

Short Column

Long Column

Long Column

Long Column

Page 11: Load Calculation

Column Design

Force

89,789.37 300,072.61

46,210.27 509,503.11

17,908.05 69,999.08

205314.8973 20929.14346 37,524.77 295,130.63

185649.1705 18924.48221

73,735.81 99,473.10

40,987.75 168,898.64

6,127.04 23,204.47

1,693.26 24,868.28

17,551.02 42,224.66

Allowable load

Johnson Formula for

Critical Load(Kg)

Euler Formula for Critical Load(kg)