Lng Hazard AP
description
Transcript of Lng Hazard AP
What is LNG ? What is CNG ?
NG LNG
Cool to -160° & liquefy
CNGCompress to 200 bar
What is LNG?What is LNG?
It is colorless, odorless and is a boiling liquid under
atmospheric pressure at a temperature of -160oC.
Composition = Around 90 % Methane and balance 10% contains Ethane, Propane, Butane and Pentane.
LNG Volume is 1/600 of Natural Gas.
1 MMTA LNG 1.23 MMTA of Oil equivalent
3.6 MMSCMD (Natural Gas)
LNG - Physical features
LNG FLAMMABILITY RANGELEL = 5 %UEL = 15 %
Auto Ignition Temperature = + 537oC
Composition = Around 90 % CH4 Balance 10% - Ethane, propane ,Butane, Pentane.
It is colorless, odorless and is a boiling liquid under atmospheric pressure with a temperature of (-) 160oC.Non-toxic gas.Lighter than water. Density = 0.45 Kg/Litre.
Boiling Point = (-) 160o C
Con
cen
trati
on
(%
vol.
in
air
)100%
0%25°C 537°C
Temperature
5%
15% Flammablemixture
Auto-ignition
L.F.L.
U.F.L.
NG Flammability Curve
LNG Risk and HazardsLNG Risk and Hazards
Contact with LNG causes Cold Burns LNG forms visible flammable white cloud in
case of leak LNG/RLNG is handled at high pressure RLNG is flammable, colorless and odorless LNG spill on water can create RPT (Rapid
Phase Transition) with explosion
LNG RISK AND HAZARDSLNG RISK AND HAZARDSExplosion (BLEVE) - NoVapour cloud Explosion - NoVapour cloud formation - Dispersion / AsphyxiaFreezing Liquid - Line chokingRoll Over - More BOG generation Rapid Phase Transition - Cold explosionHigh Pressure - Piercing injuryLow Temperature - Cold BurnFire - Hot burnLNG Spillage - Vapour cloud / Pool fireNG leakage - NG release/Jet fire / noiseFlammable gas - Jet fire / noise
LNG - SpillageLNG - Spillage
LNG spillage on ground - No pollution effect. Soil becomes dry.Vaporization of LNG into NG and Heavy Gas Dispersion.
LNG spillage on non-cryogenic metals will make them brittle. (Mild steel)
LNG spillage on human body will make cold burns (Frost Bite).
LNG spillage on water leads to Rapid phase transition ( RPT )
LNG spillage on rubber will make them brittle. (Rubber gloves)
Hazard and Risk AssessmentHazard and Risk Assessment
•Design Stage: LNG terminal designed as per international codes namely EN-1473,BS-7777, NFPA-59A, OISD-194 etc.
High Level Hazop
QRA Study
EIA Study
Hazard and Risk AssessmentHazard and Risk AssessmentSignificant Risk identified based on QRA study and historical accident experiences of LNG industry are as follows:1. Unloading arm failure leading to sudden draining of LNG into seawater. • Safeguard: PERC provided in unloading arms.
2. Trestle LNG pipeline failure due to vehicle impact:• Safeguard: Barricading provided
3. Pool fire due to LNG leakage in unloading lines flange connection at jetty.• Safeguard: Spill detectors with ESD interlock
4. Small fire on top of LNG tanks due to flange leakage.• Safeguard: Gas detectors provided
5. Roll over on LNG tanks leading to sudden rise in tank pressure due to abnormal BOG generation.• Top / Bottom Filling arrangement based on density
Hazard and Risk AssessmentHazard and Risk AssessmentSignificant Risk Identified:
6. Jet fire in NG high pressure lines.
7. Fire in flare due to LNG entering into flare system.
8. Fire/explosion in submerged combustion vaporizer due to formation of flammable mixture.
9. Pool fire in diesel tank
10.Confined explosion in GTG cabin
11.Significant high pressure Gas leak from metering station
12.Ship related emergency like fire/explosion in ship or bad weather conditions while berthing at our jetty
13. Emergency situation due to LNG ship hits the jetty.
14. Emergency situation due to Tug boat hits the jetty piles.
15. Cold vent fire at jetty.
16. Emergency situation arising from nearby plant / pipeline leak.
17. Emergency situation arising from nearby jetty.
18. Fire in Main control room panels.
19. High pressure equipment i.e. Re-condenser, N2 liquid storage vessel, STV,SCV bursting/failure due to high pressure.
Significant Risk Identified:
Hazard and Risk AssessmentHazard and Risk Assessment
20. Hose leak / flange leak during road tanker loading.
21. Road tanker body leak.
22. Road tanker fire during venting of gas.
23. Natural disasters like earthquake/flood/cyclone.
24. Sabotage (Bomb threat).
Significant Risk Identified:
Hazard and Risk AssessmentHazard and Risk Assessment
On-site Plan• Main Control Room is Emergency Control Centre.• On-site plan available.• JV conducts onsite Mock drill every three months.
• Off-site plan shall be in place.• DMC shall be in place.• DMC shall conducts offsite Mock drill every year.• Nearby industries are required to be connected by some
wireless means.• Any off-site emergency, immediate help from nearby
industries if required shall evaluated.
Off-site Plan
Emergency Preparedness PlanEmergency Preparedness Plan