LM 6000 – PC Technical · PDF fileTechnical Description of Power Plant Equipment ... o...

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LM 6000 – PC Technical Description

Transcript of LM 6000 – PC Technical · PDF fileTechnical Description of Power Plant Equipment ... o...

LM 6000 – PC Technical Description

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Table of Contents Table of Contents ........................................................................................................... 1

1. Unit’s Identity.................................................................................................................. 2

1.1 Gas Turbines’ Electronic Controls System ......................................................... 2

1.2 Main Equipment Technical Data ......................................................................... 2

2. Technical Description of Power Plant Equipment ................................................. 3

2.1 BOP Systems ..................................................................................................... 3

2.1.1 Water Treatment Plant ................................................................ 3

2.1.2 Instrument - Service Air System................................................... 4

2.1.3 Fire Protection System................................................................. 4

2.1.4 Liquid Fuel System (Diesel) ........................................................ 5

2.1.5 Gas Regulation Station (GRS) ..................................................... 5

2.1.6 Hot Water System ....................................................................... 5

2.1.7 Emergency Diesel Generator (EDG) ............................................ 6

2.1.8 Tanks........................................................................................... 6

2.1.9 Transformers ............................................................................... 6

3. Unit Auxiliary Systems .................................................................................................... 7

4. Photo Archive .............................................................................................................. 8-9

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1. Units’ Identity

GT #1 GT #2 GT #3

Serial No 191507 191508 191516

Model (Type) LM6000-PC LM6000-PC LM6000-PC

Start Attempts 1104 1.049 1120

Gas Fired Starts 976 982 1011

Gas Fuel Runtime 6940,7 6265,3 6383,3

Liquid Fuel Runtime

92,02 5,5 8,8

Manufactured place

NORWAY NORWAY HOUSTON

ESD With No Motor 13 4 19

ESD With Motor 141 391 130

1.1 Gas Turbines’ Electronic Controls System

• Woodward MicroNet Programmable control System

• Platform for centralized software management and execution: iFix v2.5

• Woodward Governor Company’s Graphical Applicatin programmer (GAP)

1.2 Main Equipment Technical Data

GENERATOR JEUMONT

FRAMATONE JEUMONT

FRAMATONE

BRUSH Generator

Manufacturer A Framatone A Framatone BRUSH Electrical Machines Limited

Type Self controlled synchronous generator

Self controlled synchronous generator

Turbogenerator

Year of Manufactured 2004 2004 2004

Power Factor 0,8 0,8 0,8

No of Poles 2 2 2

Frequency 50 Hz 50 Hz 50 Hz

Coolant Air at 15 oC Air at 15 oC Air at 15 oC

Power Output 63500 kVA 63500 kVA 63500 kVA

Voltage Output 11.500 V 11.500 V 11.500 V

Speed 3000 rpm 3000 rpm 3000 rpm

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2. Technical Description of Power Plant Equipment.

Three aero derivative Gas Turbines, LM6000 PC- Sprint type, constructed and

supplied by General Electric (GE). The nominal power of the plant is 147.762 MW.

Water (demineralized) Injection System is installed in order to reduce the NOx

emissions and also increase the efficiency of the engine when the ambient

temperature is high. The GTs are dual fuel (Gas and/or Diesel).

The LM6000 gas turbine is a dual-rotor, concentric drive-shaft gas turbine. The

main components consist of a variable inlet guide vane (VIGV) assembly, a 5-stage

low-pressure compressor (LPC), a 14-stage variable-geometry high-pressure

compressor (HPC), an annular combustor, a 2-stage high-pressure turbine (HPT), a 5-

stage low-pressure turbine (LPT), an accessory gearbox (AGB) assembly, and

accessories.

The 14-stage HP compressor turns the 2-stage LP turbine (same shaft) until

10600 rpm. The 5-stage LP compressor turns the 5-stage LP turbine to 3600 rpm, using

the gear box the rotation speed is reduced at 3000rpm and it is transferred to the

generator.

2.1 BOP Systems;

2.1.1 Water Treatment Plant; It consists of two identical demineralized water

production lines; one main and one stand by, with capacity 30m3/h each. In case of

emergency situation both lines can operate in parallel with maximum production of

60m3/h of demi-water.

The quality of demineralized water that it is produced should satisfy the

following limitations; SILICATE < 100 ppb, CONDUCTIVITY < 1 µS/cm

Main Equipment (each line consist of):

o Active Carbon Filter

o Cation Resin Filter

o CO2 De-gasifier

o Anion Resin Filter

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2.1.2 Instrument - Service Air System

Air Compressor Desiccant Dryer Air Receiver

Model Rotary screw compressors

HHL 450 AC 1000/12 VT

Coolant Air/oil - -

Max Pressure 10 bar 16 bar 12 bar

Volume Vessel

- 2x133 lt 986 lt

Absorbents - Activated Alumina (2x100kg)

-

Qty 3 2 3

Capacity 3x100% 2x100% -

Voltage 400 V 230 Vac -

Power 22 kW 0.05 kW -

Year of Manufactured

2004 2004 2004

2.1.3 Fire Protection System; It consists of one Diesel pump, one Electrical

pump and one Jockey pump. Moreover, demineralized water is used as

mean for the fire protection of the transformers, so there is installed

another set of the same pumps for that purpose.

Diesel Engine/Pump

Electrical Engine/Pump

Type 1000.4A 80-250

Qty 2 2

Capacity 140m3/h 140m3/h

Speed 2900 rpm 2900 rpm

Voltage (Motor) 400 V 400 V

Power (Motor) 55 kW 11 kW

Year of Manufactured 2004 2004

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2.1.4 Liquid Fuel System (Diesel); Power Plant is designed to use both gas

as primary fuel or diesel as secondary fuel for power production. The

diesel fuel is stored on site at the storage tank (2500m3). The diesel fuel

should pass through a centrifugal separator (ALFA LAVAL) before it is

stored to the daily tank (500m3) that feeds the units using an installation of

feeding pumps and filters.

Alfa Laval

Manufacturer Alfa Laval Mid Europe GmbH

Model Focus 50 - 100

Type D-21509 Glinde

Year of Manufactured 2004

2.1.5 Gas Regulation Station (GRS); It is where the pressure and the

temperature of the gas fuel regulated and filtered. It consists of two lines;

the main line has a regulator and the stand by line has no regulator. In

GRS also it is installed the gas compressor which is needed to increase

the gas pressure at the inlet of each unit to 46 bar.

Fuel Gas Compressor

Motor

Voltage - 6600 V

Power - 1000 kW

Speed - 994 rpm

Manufactured Year 2005 2005

2.1.6 Hot Water System; It consists of two gas fuel boilers (2x100% capacity).

They can operate in parallel when ambient temperature is very low. Hot

water boilers supply hot water to the RMS in order to warm the gas that

feeds the units and also feeds the anti-icing system of unit 3 with hot

water.

Boiler

Manufacturer Thermostahl

Model EN 900

Type Oil/Gas Boiler

Output 900000 kcal/h

Power 1047 kW

Capacity 2x100 %

Qty 2

Capacity 2x100%

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2.1.7 Emergency Diesel Generator (EDG); It supports safe shut down and

Black Start Operation!

EDG

Manufacturer BRUNO Divisione Gruppi Electrogeni

Model G200M

Engine Type Mitsubishi S16R-PTA

Alternator Type Leroy Somer LSA 51.2S5

Voltage Output 400 V

Power Output 1800 kVA

Speed 1500 rpm

Frequency 50 Hz

Power Factor 0.8

Manufactured Year 2004

2.1.8 Tanks; at the plant there are installed the fallowing tanks;

o 2x1000m3 for raw water storage,

o 1x500m3 for demineralized water storage and fire protection of the

transformers,

o 6x100m3 for demineralized water storage,

o 1x2500m3 for Diesel Fuel Storage

o 1x500m3 for Diesel daily storage

2.1.9 Transformers;

Main Step-Up Transformer

MV Transformer LV

Transformers

Manufacturer Electroputere Electroputere ABB

Type TTUS - ONAN/ONAF

ONAN ONAN

Rate Capacity

48/67.3 MVA 1600 kVA 1000 kVA

Nominal Voltage

11.5/150 kV 6.6/20 kV 20/0.4 kV

Tap Changer On Load (HV)/ 17 steps

Off Load (HV) / 5 steps

-

Max Load Losses

260 kW - -

Connection YNd1 Dyn5 -

Qty 3 1 4

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3. Unit Auxiliary Systems

• Lube oil System;

o Generator Mineral Lube Oil System (MLO)

o Turbine Lube Oil System (SLO)

• Water Injection system

• Water Sprint System

• Hydraulic starter

• Diesel Feeding System

• Fin Fan Cooling System

• Generator Circuit Breaker

• UPS – DC system

o Inverter/Charger 125Vdc (SAFT Power System)

� Batteries Qty; 196 (Item Nominal Voltage 1.14)

o Inverter/Charger 24Vdc (SAFT Power System)

� Batteries Qty; 118 (Item Nominal Voltage 1.14)

o Inverter/Charger 110 Vdc (SAFT Power System)

� Batteries Qty; 95 (Item Nominal Voltage 1.14)

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4. Photo Archive

Gas Regulation Station (GRS)

Gas Compressor

Hot Water Boilers

Air Compressors

Air Dryers

Air Receivers

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Alfa Laval Centrifugal Separator Fire Protection System

Emergency Diesel Generator Main Step Up Transformer

Water Treatment Plant

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Gas Turbine & Unit Auxiliaries

Gas Turbine (Inlet Air Anti-Icing System)

A Jeumont Framatone Generator

BRUNO Generator