LLED EBLY L 80181 5 K8018W 5 K8018B...5x5x5 = 125 LEDS P8018'1 3D LED CUBE this side faces down OK!...

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Connect to your computer and create your own 3D LED effect. K8018W (White LED) K8018B (Blue LED) R K8018W R K8018B ILLUSTRATED ASSEMBLY MANUAL H8018IP’1 K8018 3D LED CUBE 5x5x5

Transcript of LLED EBLY L 80181 5 K8018W 5 K8018B...5x5x5 = 125 LEDS P8018'1 3D LED CUBE this side faces down OK!...

  • Connect to your computer and create your own 3D LED effect.

    K8018W (White LED)K8018B (Blue LED)

    R K8018W R K8018BILLUSTRATED ASSEMBLY MANUAL H8018IP’1

    K8018

    3D LED CUBE5x5x5

  • ForumForumParticipate our Velleman Projects Forum

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  • Features• LEDs:5x5x5=125LEDs• userprogrammableviaUSB(creationofanimation/scenes)• largeamountofuserprogrammableframes• framesareseparatelydimmable• 4transitionspeeds• availableframes:3200• 5levelsLEDdimmingavailable• nocodingskillsrequired• regulatedpowersupply:9VDC

    Build your 3D led cube and created unlimited 3D effects. The unit comes standard loaded with effects. Connect to your computer (USB) and create your own!

    It is advised to start with the mini 3D LED cube MK193.

    View the assembly movie of MK193 as guideline for assembly of the LEDs.

    Expert soldering skills required!

    For software, visit www.vellemanprojects.eu

  • Supplyvoltage(V)-ledvoltage(V)

    requiredcurrent(A)=seriesresistance(ohms)

    required current (A)= series resistance (ohms)

    Required resistor power handling= voltage over resistor x current passed trough resistor

    9V-1.7V

    0.005A=1460ohm

    9V-(3x1.7V)

    0.005A=780ohm

    (9V - 1.7V) x 0.005A = 0.036W

    closest value : use a 1k5 resistor

    use an 820 ohm resistor

    a standard 1/4W resistor will do the job

    Supply voltage (V) - (number of leds x led voltage (V))

    How to Calculate the series resistor:Example: operate a red led (1.7V) on a 9Vdc source. Required led current for full brightness: 5mA (this can be found in the datasheet of the led)

    LEDs in series:

    Example: 3 x red led (1.7V) on 9V battery Required led current for full brightness: 5mA (this can be found in the datasheet of the led)

    Ledsfeatureaspecificvoltagedrop,dependingontypeandcolour.Checkthedatasheetforexactvoltagedropandratedcurrent!

    Neverconnectledsinparallel

    Leds and how to use them

    Anopencollectoroutputcanbecomparedtoaswitchwhichswitchestogroundwhenoperated

    Example:HowtoswitchanLEDbymeansofanopencollectoroutput

    open collector outputs

  • assembly hints

    -5-

    1. Assembly (Skipping this can lead to troubles ! )Ok, so we have your attention. These hints will help you to make this project successful. Read them carefully.

    1.1 Make sure you have the right tools:• A good quality soldering iron (25-40W) with a small tip.• Wipe it often on a wet sponge or cloth, to keep it clean; then apply solder to the tip, to give it a wet look. This is called ‘thinning’ and

    will protect the tip, and enables you to make good connections. When solder rolls off the tip, it needs cleaning.• Thinraisin-coresolder.Donotuseanyfluxorgrease.• Adiagonalcuttertotrimexcesswires.Toavoidinjurywhencuttingexcessleads,holdtheleadsotheycannot flytowardstheeyes.

    • Needle nose pliers, for bending leads, or to hold components in place.• SmallbladeandPhillipsscrewdrivers.Abasicrangeisfine.

    ) For some projects, a basic multi-meter is required, or might be handy

    1.2 Assembly Hints :• Makesuretheskilllevelmatchesyourexperience,toavoiddisappointments.• Follow the instructions carefully. Read and understand the entire step before you perform each operation. • Perform the assembly in the correct order as stated in this manual• Position all parts on the PCB (Printed Circuit Board) as shown on the drawings. • Values on the circuit diagram are subject to changes, the values in this assembly guide are correct*• Usethecheck-boxestomarkyourprogress.• Please read the included information on safety and customer service

    *Typographicalinaccuraciesexcluded.Alwayslookforpossiblelastminutemanualupdates,indicatedas‘NOTE’onaseparateleaflet.

    1.3 Soldering Hints :

    1. Mount the component against the PCB surface and carefully solder the leads

    2. Make sure the solder joints are cone-shaped and shiny

    3. Trimexcessleadsascloseaspossibletothesolderjoint

    0.000

  • -6-

    DO NOT BLINDLY FOLLOW THE ORDER OF THE COMPONENTS ONTO THE TAPE. ALWAYS CHECK THEIR

    VALUE ON THE PARTS LIST!

  • - 7 -

    Construction

    R...

    R1,R2 :2K2 (2-2-2-B) R3 :10 (1-0-0-B) R4...R8 :390 (3-9-1-B) R9 :4K7 (4-7-2-B) R10 :470 (4-7-0-0-1) R11 :1K1 (1-1-0-1-1)

    Resistors

    CeramicCapacitors C2..C6,C8:100nF (104)

    Diodes(Checkpolarity!)

    CATHODE

    D...

    D1...D3:1N4007

    4

    2

    1

    SMDIC3

    Quartzcrystal5 X1:12MHz

    X1

    IC2,IC3:STP16CP05

    Watchthepositionofthenotch!

    ICsocket6

    IC1:28p

    COLOR=2...5

    LD...

    CATHODE LD1:3mmRED

    Watchthepolarity!

    LED7

    SW1: Mode SW2:SPEED

    Pushbuttons8

    CeramicCapacitors9

    c...

    C7 :470nF(474) C10 :10nF (103) C11,C12:22pF (22)

    1

    ICSP SERVICE

    ONLY

    USB

    SK4

    WWW.VELLEMAN.EUP8018'1 3D LED CUBE

    5x5x5 = 125 LEDS

    MODE SPEED

    9V

    DC

    USB

    CONTROLLER-PCB

    5x5x5 = 125 LEDS

    P8018'1 3D LED CUBE

    WWW.VELLEMAN.EU

    this side faces down!On final assembly

    OK!

    NOT OK!

    AC

    SK5

    C

    A

    C

    A

    C

    A

    C

    A

    C

    A

    LED-PCB

    PLANE-1

    PLANE-2

    PLANE-3

    PLANE-4

    PLANE-5

    R11

    R3

    C14

    IC1

    C1

    C2

    C3

    C4 C5

    C6

    C7

    C8

    C9

    C10

    C11

    C12

    C13

    COL1.1

    COL1.2

    COL1.3

    COL1.4

    COL1.5

    COL2.1

    COL2.2

    COL2.3

    COL2.4

    COL2.5

    COL3.1

    COL3.2

    COL3.3

    COL3.4

    COL3.5

    COL4.1

    COL4.2

    COL4.3

    COL4.4

    COL4.5

    COL5.1

    COL5.2

    COL5.3

    COL5.4

    COL5.5

    D1

    D2

    D3

    IC3PLANE1

    PLANE2

    PLANE3

    PLANE4

    PLANE5

    R1

    R2

    R4

    R5

    R6

    R7

    R8

    R9

    SK1

    SK2

    SK3

    SW1 SW2

    T1

    T2

    T3

    T4

    T5

    X1

    IC2

    LD1

    R10 VR1

    1x3mm

    P8018-TOP

    !Watchthepositionof

    thenotch!

  • - 8 -

    Construction

    C...

    FemaleHeader10Watchthepolarity!

    C9 :4,7µF C13:100µF C14:10µF C1 :470µF

    J ...

    J ...

    SK4 : 30pins

    Transistors11

    T1...T5: BC640

    DC-Jack12

    SK3 :9VDC

    USBconnector13

    SK2

    Electrolyticcapacitors14

    IC13Watchtheposition

    ofthenotch!

    IC1:VK8018(programmedPIC18F27J53ISP)

    !

    P8018-BOTTOM

    1ICSP SERVICE

    ONLYUSB

    SK4

    WWW.VELLEMAN.EU

    P8018

    '1 3D LED CUBE

    5x5x5 = 125 LEDS

    MODE

    SPEED

    9VDC

    USB

    CONTROLLER-PCB

    5x5x5 = 125 LEDSP8018'1 3D LED CUBEWWW.VELLEMAN.EU

    this side faces down!

    On final assembly

    OK!

    NOT OK!

    AC

    SK5C A

    C A

    C A

    C A

    C A

    LED-PCB

    PLANE-1 PLANE-2PLANE-3PLANE-4PLANE-5

    R11

    R3

    C14

    IC1

    C1C2

    C3

    C4

    C5

    C6

    C7

    C8

    C9

    C10

    C11

    C12

    C13

    COL1.1COL1.2COL1.3COL1.4COL1.5

    COL2.1COL2.2COL2.3COL2.4COL2.5

    COL3.1COL3.2COL3.3COL3.4COL3.5

    COL4.1COL4.2COL4.3COL4.4COL4.5

    COL5.1COL5.2COL5.3COL5.4COL5.5

    D1D2

    D3

    IC3

    PLANE1PLANE2PLANE3PLANE4PLANE5

    R1

    R2

    R4

    R5R6

    R7

    R8

    R9

    SK1

    SK2 SK3

    SW1

    SW2

    T1

    T2

    T3

    T4

    T5

    X1IC2

    LD1

    R10

    VR1

    1x3mm

    J ...

    MOUNTONTOP-OVERLAYSIDE

    T ...

    VR1: LM317

    Voltageregulator15

  • - 9 -

    Construction

    ASSEmBLy of ThE LEDS

    Step 1 x 100

    Bend

    a

    +2mm

    C

    +2mm

    C

    Step 2 x 20

    Solder

    ! Bend

    Step 3 x 4Solder

    CUT

    ViewtheassemblymovieofMK193asguidelineforassemblyoftheLEDs.

    COLOR=2...5

    LD...

    CATHODE

  • - 10 -

    Construction

    BendSolder

    Step 4 Step 5

    Step 6

    x 1 x 25

    x 5

    A

    Bend

    a

    +2mm

    C

    Solder

    ! Bend

  • - 11 -

    Construction

    Solder

    CUT

    Step 7 Step 8x 1 x 1

    Solder

    C!

    C

  • - 12 -

    Construction

    Step 9 Step 10

    Solder

    Step 11

  • - 13 -

    Software

    DownloadtheLEDcubesoftwareonourwebsitewww.velleman.eu

    Create,editorremoveyourownanimation

    Helpinstructions

    Choose5x5tosendorreadtheanimationsofyour5x5x5LEDcube.

    For software, visit www.vellemanprojects.eu

  • - 14 -

    PCB

  • - 15 -

    VPP

    1V

    DD

    2G

    ND

    3PG

    D4

    PGC

    5ICSP CONNECTORSK1

    GND

    1N4007

    D1

    GND GND

    470µ

    -25V

    C1

    SDO22

    SDI2

    CLK3

    LE/DM14

    VD

    D24

    OUT0 5

    OUT1 6

    OUT2 7

    OUT3 8

    OUT4 9

    OUT5 10

    OUT6 11

    OUT7 12

    OUT8 13

    OUT9 14

    OUT10 15

    OUT11 16

    OUT12 17

    OUT13 18

    OUT14 19

    OUT15 20GN

    D1

    R-EXT23

    OE/DM221

    STP16CP05MTRIC2

    GND

    +5Vpic

    +5Vpic

    GND

    PLANE1

    PLANE2

    PLANE3

    PLANE4

    PLANE5COL5.5

    COL5.4

    COL5.3

    COL5.2

    COL5.1

    COL4.5

    COL4.4

    COL4.3

    COL4.2

    COL4.1

    COL3.5

    COL3.4

    COL3.3

    COL3.2

    COL3.1

    COL2.5

    COL2.4

    COL2.3

    COL2.2

    COL2.1

    COL1.5

    COL1.4

    COL1.3

    COL1.2

    COL1.1

    SDO22

    SDI2

    CLK3

    LE/DM14

    VD

    D24

    OUT0 5

    OUT1 6

    OUT2 7

    OUT3 8

    OUT4 9

    OUT5 10

    OUT6 11

    OUT7 12

    OUT8 13

    OUT9 14

    OUT10 15

    OUT11 16

    OUT12 17

    OUT13 18

    OUT14 19

    OUT15 20GND

    1

    R-EXT23

    OE/DM221

    STP16CP05MTRIC3

    COL1.1

    COL1.2

    COL1.3

    COL1.4

    COL1.5

    COL1.1COL1.2COL1.3COL1.4COL1.5COL2.1COL2.2COL2.3COL2.4COL2.5COL3.1COL3.2COL3.3COL3.4COL3.5COL4.1

    COL4.2COL4.3COL4.4COL4.5COL5.1COL5.2COL5.3COL5.4COL5.5

    COL2.1

    COL2.2

    COL2.3

    COL2.4

    COL2.5

    COL3.1

    COL3.2

    COL3.3

    COL3.4

    COL3.5

    COL4.1

    COL4.2

    COL4.3

    COL4.4

    COL4.5

    COL5.1

    COL5.2

    COL5.3

    COL5.4

    COL5.5

    PLANE1

    PLANE2

    PLANE3

    PLANE4

    PLANE5

    PLANE1PLANE2PLANE3PLANE4PLANE5

    GND

    GND

    +5Vpic

    +5Vpic

    GND

    GND

    2K2

    R1

    2K2

    R2

    GND

    GNDGND

    VU

    SB1

    USB

    _D-

    2U

    SB_D

    +3

    GN

    D4

    65

    USB CON MINISK2

    D-D+

    D-

    D+GND

    100n

    C6

    100n

    C5

    100n

    C4

    100nC3

    100nC2

    470NC7

    GND

    100n

    C8

    4µ7

    C9

    GND

    3R 01

    OE

    BU

    TTO

    N 2

    10nC10

    +5Vpic

    GND

    4K7R9

    +5V

    GND

    22PC12

    22PC11

    BC640T1

    4R 093

    +5V

    GND

    BC640T2

    5R 093

    +5V

    BC640T3

    6R 093

    +5V

    BC640T4

    7R 093

    +5V

    BC640T5

    8R 093

    +5V

    SW

    -

    +

    DC JACK

    SK3

    KR

    S061

    1SW

    1

    KR

    S061

    1SW

    2

    GN

    DG

    ND

    1N4007

    D3

    +5V1N4007

    D2

    100µ

    /16-

    25V

    C13

    12MHz

    X1

    RA0/AN0/C1INA/ULPWU/RP02

    RA1/AN1/C2INA/VBG/RP13

    RA2/AN2/C2INB/C1IND/C3INB/VREF-/CVREF4

    RA3/AN3/C1INB/VREF+5

    VD

    DC

    ORE

    /VC

    AP6

    RA5/AN4/C1INC/SS1/HLVDIN/RCV/RP27

    RB0/AN12/C3IND/INT0/RP3 21

    RB4/CCP4/KBI0/SCK1/SCL1/RP7 25

    RB2/AN8/C2INC/CTED1/VMO/REFO/RP5 23

    RB3/AN9/C3INA/CTED2/VPO/RP6 24

    RB1/AN10/C3INC/RTCC/RP4 22

    RB5/CCP5/KBI1/SDA1/RP8 26

    RB6/CCP6/KBI2/PGC/RP9 27

    RB7/CCP7/KBI3/PGD/RP10 28

    RC0/T1OSO/T1CKI/RP11 11

    RC1/CCP8/T1OSI/UOE/RP12 12

    RC2/AN11/C2IND/CTPLS/RP13 13VU

    SB14

    RC4/D-/VM 15

    RC5/D+/VP 16

    RC6/CCP9/TX1/CK1/RP17 17

    RC7/CCP10/RX1/DT1/SDO1/RP18 18

    VSS

    18

    VSS

    219

    MCLR1

    RA7/OSC1/CLKI9

    RA6/OSC2/CLKO10

    VDD

    20

    PIC18F27J53-I/SPIC1

    BUTTON 2BUTTON 1

    BUTTON 2

    BUTTON 1

    SDICLK

    LATCHOE

    LATCHOE

    CLK

    OE

    CLKLATCH

    SDI

    ELCO RAD 10µC14

    I O

    ADJ

    LM317VR1

    470R10

    1K1R11

    GND

    LED3RLLD1

    GND GND

    Diagram

  • ThenewVellemanProjectscatalogueisnowavailable.Downloadyourcopyhere:

    www.vellemanprojects.eu

    Modifications and typographical errors reserved - © Velleman nv. H8018’IP Velleman NV, Legen Heirweg 33 - 9890 Gavere.