LJ-130 HYBRID JAW CRUSHER - lager-doo.com
Transcript of LJ-130 HYBRID JAW CRUSHER - lager-doo.com
59
LJ-130 HYBRIDJAW CRUSHER
R
SPECIFICATION:Inlet Opening: 1300mm x 1000mm (51” x 39”)Net Engine Power: Tier 3/ Stage III: CAT C15 403kW (540hp) Tier 4F/ Stage IV: Scania DC13 410kW (550hp) Stage V: Scania DC13 410kW (550hp)Portability: Tracked Operating Weight: 123,000kg (271,170lbs)*
(*without by-pass conveyor and magnet options)126,200kg (278,223lbs)*
(*with by-pass conveyor and magnet options)
DIESEL ELECTRICPERFORMANCE
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SPECIFICATIONHOPPER/FEEDERHopper capacity: 13.5m3 (17.64yds3)Feed height: 5.9m (19’ 4”) - without extensions fittedFeed height: 6.35m (20’ 10”) - with extensions fittedHopper length: 6.1m (20’)Hopper width: 2.8m (9’ 2”) standard 3.7m (12’ 2”) with extensionsHopper type: Hydraulic locking from ground levelHopper body: Abrasion resistant feed hopper with hydraulic strutsand pinsReinforced hopper side walls, 15mm (5/8”) AR450 wear resistant steel plate Electrically driven integrated pan and grizzly feeder c/w stepped cassette 75mm spacing as standardGrizzly aperture: 75mm (Option 100mm & 125mm)Electrically driven independent screen below VGFUnderscreen standard mesh: 50mmFeeder speed range: variable, 450-900 rpmVibrating Grizzly feeder: 5.5m long X 1.35m wide (18’ 0’’ x 4’ 5’’)VGF Feed area: 2.7m x 1.38m (8’ 10” x 4’ 6”)
VGF Screening area: 2.9m x 1.38m (9’ 6” x 4’ 6”)
Hopper extensions (Optional): 14.2m³ (18.6yd³)
JAW CHAMBERTerex TJ3951 single toggle jaw crusherInlet width: 1300mm (51”)Inlet gape: 1000mm (39”)
Maximum Closed Side Setting (CSS): 250mm (10”)Minimum Closed Side Setting (CSS): 125mm (5”) Variable speed electric drive Reverse action for clearing blockagesFull hydraulic closed side setting adjustment, with double opposing wedges for adjustment & hydraulic toggle retention Maximum Under jaw clearance with wide access pointsSplit jaw liners optionalJaw liner options: Super tooth (Standard), Quarry tooth 18 & 22% Manganese available & Heavy Duty 18 & 22% Manganese availableHydraulic adjustable under jaw deflector plate optionalFeed material level sensorCamera of chamber inlet and viewing screen
MAIN CONVEYORBelt Width: 1.4m (4’ 6”)
Belt Spec: PlainWorking Angle: 21°Discharge Height 4.2m (13’ 7”) to the underside of drumHydraulic folding head section for transportImpact bars and wear resistant liners at feed pointHigh spec scraper at head drumFully tunnelled lower sectionDust suppression: fitted with hose and spraybars as standard (no pump supplied)Standard Stockpile capacity: 136m3 (178yds3) @ 40°
LJ-130
Jaw Chamber
Hopper and Feeder
Main Conveyor
Hopper and Feeder
61
POWERPACKTier 3 / Stage III: CAT C15Engine Power: 403kW (540hp) Engine Speed: 1800 rpm
Tier 4F/Stage IV: Scania DC13Engine Power: 410kW (550hp)Engine Speed: 1800 rpm
Stage V: Scania DC13Engine Power: 410kW (550hp)Engine Speed: 1800 rpm
TANK CAPACITIESHydraulic Tank: 460 litres / 101 Uk gal / 121 US galFuel Tank: 1165 litres / 256 UK gal / 308 US gal
BY-PASS CONVEYOR (OPTIONAL)Belt Width: 750mm (26”)Belt Spec: Plain
Working Angle: 24° max Hydraulically folds for transportDischarge Height: 4m (13’ 1”) under drum Stockpile capacity: 89m3 (117yds3) @ 40°
MAGNETIC SEPARATOR (OPTIONAL)Belt Width: 750mm (2’ 6”)Belt Spec: CleatedDrive: Electric motor & planetary gearbox driveHeavy duty twin pole magnet
Right hand side discharge standard
UNDERCARRIAGEShoe Width: 500mm (20”)Sprocket Centres: 5.05m (16’ 5”)Speed: 0.7 km/h (0.4mph) (maximum speed)Gradeability: 30° maximum
CHUTESHeavy duty inlet chute with bolt-up construction, and liner platesBy-pass chute with selectable discharge flop gate, to either by-pass conveyor or main conveyor
TOOL BOXMounted lockable toolboxTool Kit and flogging spannersGrease gunManuals
Powerunit
Bypass Conveyor (Optional)
Magnetic Separator (Optional)
Undercarriage
62
R
User friendly incremental selection of feeder and crusher speed enable the operator to achieve the optimal throughput
Detachable doglead control for trackingRadio remote control (option)Integrated machine and engine control panelLockable compartmentAuto regulating feeder selectable for improved throughput control.Emergency stops: 8 off (5 on the primary module and 3 on the upper / secondary module)
REMOTE CONTROL UNIT (OPTIONAL)Full function radio remote unit
Machine can be switched from crushing mode into track mode, moved and switched back to operating mode from remote control unitFeeder stop / start
PLATFORMSGalvanised catwalks and ladders for full maintenance and service accessCatwalk access around power unit, chamber and hopper forward sectionFolding for transport
ELECTRICAL SPECIFICATIONMain Conveyor: 2 x 15kW MotorsMagnet: 1.5kWBy-Pass Conveyor: 7.5kW motorTracking motors 2 x 75kW Crusher Motor: 200kW controlled via VSD (Variable Speed Drive) (Speed Control, Ability to run in Reverse, Unblock Feature)
CONTROL SYSTEMAdvanced CANBUS compliant system Large display screen(IP67 Rated)Five simple operating modes with menu driven graphic user interface:- Track mode: For moving machine- Manual mode: For manually starting machine- Automatic mode: For automatically starting the machine in predetermined sequence- Configuration mode: For testing/setting individual components- Language selection: For setting languages
Platforms
63
LJ-130
TM
STANDARD FEATURESENGINE: Tier 3 / Stage III: CAT C15 403kW (540hp) Tier 4F/ Stage IV: Scania DC13 410kW (550hp)
Stage V: Scania DC13 410kW (550hp)
ALTERNATOR:500 kVa Generator
STD voltage supply: 380V - 500v @ 50Hz or 60Hz (Contact the factory if any local requirements are different from standard offering)
JAW CHAMBER:Terex 1300 x 1000mm (51” x 39”) single toggle jaw crusher c/w full hydraulic closed side setting adjustment
Electric variable speed driveReversible operation for clearing blockagesS tooth liners - 18% Manganese as StandardBypass chute with 5 settingsFeed material level sensorCamera of chamber inlet and viewing screen
HOPPER / FEEDER:Hydraulic Folding Hopper with remote locking systemElectrically Driven integrated pan and vibrating Grizzly Feeder c/w stepped cassette100mm (4") vibrating grizzly feeder spacing as standardElectrically driven independent screen below VGFWire mesh for underscreen - 50mm
MAIN CONVEYOR:Belt width: 1.4m (4’ 6”) Electrically driven product conveyorProduct conveyor aluminium coverHydraulic raise and lower of main conveyorHigh spec belt scraper at head drumWear resistant liners at crusher discharge point
CLIMATE SPEC:Standard oils - (Recommended for ambient temperaturesbetween -5 to +30°C)
DUST SUPRESSION:Piped for Dust Suppression complete with Spray bars
ELECTRICAL:Emergency stops Handheld track control set with connection leadT-Link Telemetry System fitted c/w 7 years data subscriptionElectric refuelling pumpControl panel positive air pressurizationLive feed video camera mounted above jaw crusher inlet viewed on screen beside operator panel
GENERAL:Safety Guards in compliance with machinery directiveSeparate central operator's panelTwo speed tracksLighting mastHydraulic Assist split for 2 load transportRemote greasing
Quarry Tooth 18% in lieu of super tooth jaw plates
Quarry Tooth 22% in lieu of super tooth jaw plates
Heavy Duty 18% (Fixed) & Quarry Tooth 18% (Swing)
Heavy Duty 22% (Fixed) & Quarry Tooth 22% (Swing)
2 Piece Quarry Tooth 18% (Fixed & Swing) (check with factory for availability)
2 Piece Heavy Duty 18% (Fixed) & 2 Piece Quarry Tooth 18% (Swing) (check with factory for availability)
Hydraulically adjustable deflector plate, lined with replaceable wear resistant plate
Mounted hydraulic breaker hammer (650kg), boom and controlsWear resistant hopper extensionsGrizzly cartridge with 75mm (3") nominal spacing Grizzly cartridge with 125mm (5") nominal spacing
40mm rubber mesh on independent screen below VGFBelt weigher - Belt scale with speed wheel
Bypass conveyor: Electrically driven with hydraulic folding, 750mm (30”) wide belt
Heavy duty suspended twin pole magnet conveyor, electrically driven, mounted over main conveyor
Hot climate lubrication kit (Recommended for ambient temperature between +15 and +50°C ambient)
Cold climate lubrication kit (Recommended for ambient temperature between -20 and +30°C ambient)
Piped for Dust Suppression complete with Spray bars for bypass conveyor
Water pumpFast Fill Fuel KitRadio Remote system
OPTIONAL EQUIPMENT
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Jaw
Cha
mbe
ru
Tere
x TJ
3951
sin
gle
togg
le ja
w c
rush
eru
Inle
t wid
th: 1
300m
m (5
1”)
u
Inle
t gap
e: 1
000m
m (3
9”)
u
Max
imum
Clo
sed
Sid
e S
ettin
gs (C
SS
): 25
0mm
(10”
)u
Min
imum
Clo
sed
Sid
e S
ettin
gs (C
SS
): 12
5mm
(5”)
u
Rev
erse
act
ion
for
clea
ring
bloc
kage
su
Varia
ble
spee
d el
ectr
ic d
rive
u
Spl
it ja
w li
ners
opt
iona
lu
Feed
mat
eria
l lev
el s
enso
r u
Cam
era
of c
ham
ber
inle
t and
vie
win
g sc
reen
Hopp
er a
nd F
eede
ru
Hop
per
capa
city
: 13.
5m3 (
17.6
4yds
3 )u
Fee
d he
ight
: 5.9
m (1
9’ 4
”) -
with
out e
xten
sion
s fit
ted
u F
eed
heig
ht: 6
.35m
(20’
10”
) -
with
ext
ensi
ons
fitte
du
Hop
per
leng
th: 6
.1m
(20’
)u
Hop
per
wid
th: 2
.8m
(9’ 2
”) s
tand
ard
3.7
m (1
2’ 2
”) w
ith e
xten
sion
su
Hop
per
type
: Hyd
raul
ic lo
ckin
g fr
om g
roun
d le
vel
u H
oppe
r bo
dy: A
bras
ion
resi
stan
t fee
d ho
pper
with
hyd
raul
ic s
trut
s an
d pi
ns
Mai
n Co
nvey
oru
Bel
t Wid
th: 1
.4m
(4’ 6
”)u
Bel
t Spe
c: P
lain
u
Wor
king
Ang
le: 2
1°u
Dis
char
ge H
eigh
t: 4.
2m (1
3’ 7
”) u
nder
dru
mu
Hyd
raul
ic fo
ldin
g he
ad s
ectio
n fo
r tr
ansp
ort
u
Impa
ct b
ars
and
wea
r re
sist
ant l
iner
s at
feed
poi
ntu
Hig
h sp
ec s
crap
er a
t hea
d dr
umu
Fully
tunn
elle
d lo
wer
sec
tion
u
Dus
t sup
pres
sion
: fitte
d w
ith h
ose
and
spra
ybar
s
a
s st
anda
rd (n
o pu
mp
supp
lied)
u
Sta
ndar
d S
tock
pile
cap
acity
: 136
m3 (
178y
ds3 )
@ 4
0°
Plat
form
su
Gal
vani
sed
catw
alks
and
ladd
ers
for
full
mai
nten
ance
and
ser
vice
acc
ess
u
Cat
wal
k ac
cess
aro
und
pow
er u
nit,
cha
mbe
r an
d ho
pper
forw
ard
sec
tion
Pow
erpa
cku
Ti
er 3
/ S
tage
III:
CAT
C15
E
ngin
e Po
wer
: 403
kW (5
40hp
)
Eng
ine
Spee
d: 1
800
rpm
u T
ier 4
FSta
ge IV
: Sca
nia
DC
13
Eng
ine
Pow
er: 4
10kW
(550
hp)
E
ngin
e Sp
eed:
180
0 rp
mu S
tage
V: S
cani
a D
C13
E
ngin
e Po
wer
: 410
kW (5
50hp
)
Eng
ine
Spee
d: 1
800
rpmMag
netic
Sepa
rato
r (op
tiona
l)u
Bel
t Wid
th: 7
50m
m (3
0”)
u
Bel
t Spe
c: C
leat
edu
Hea
vy d
uty
twin
pol
e m
agne
tu
Rig
ht h
and
side
dis
char
ge s
tand
ard
Unde
rcar
riage
u S
hoe
Wid
th: 5
00m
m (2
0”)
u S
proc
ket C
entr
es: 5
.05m
(16’
5”)
u S
peed
: 0.7
km
/h (0
.4m
ph)
(max
imum
spe
ed)
u G
rade
abili
ty: 3
0° m
axim
um
BY-P
ASS
CONV
EYOR
(OPT
IONA
L)u
Bel
t Wid
th: 7
50m
m (2
6”)
u B
elt S
pec:
Pla
inu
Wor
king
Ang
le: 2
4° m
axu
Hyd
raul
lical
ly fo
lds
for
tran
spor
tu
Dis
char
ge H
eigh
t: 4m
(13’
1”)
und
er d
rum
u S
tock
pile
cap
acity
: 89m
3 (11
7yds
3) @
40°
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TRANSPORT DIMENSIONS
WORKING DIMENSIONS
6.4m
(21’
3”)
21.8m (71’ 6”)
7.3m (24’ 1”)
TM
LJ-130
MACHINE WEIGHT: 123,000kg (271,169lbs)(without by-pass conveyor and magnet options)
For further information on specific machine weight configurations please consult Terex Finlay
Machine splits in 2 sections for transport:• Front tracked module approx 42T• Rear ‘Split’ Module approx 80-85T• No crane required to split for transport.• No working at height for assembly.• Bolt off & fold down catwalk handrails• Jacklegs operated by separate 1Ph Electric generator
4.25m
(13’
11”)
17m (55’ 8”)
10.8m (35’ 4”)
3.8m
(12’
6”)
3.6m (11’ 8”)
3.4m (11’ 9”)
5m (16’ 7”)