LIST OF TESTS & PRICE FOR TEXTILES BASED PRODUCTS ...

LIST OF TESTS & PRICE FOR TEXTILES BASED PRODUCTS (AUTOMOTIVE)

Item Type of Tests Test Method / Standard Size & Quantity of Samplesrequired

Carpet Needle Punch (ES-X 62040- NC-5)1 Thickness (mm) ES-X 83214 Clause 4.2 Size: 250 mm x 250 mm

Quantity: 5 pieces2 Weight (g/m²) ES-X 83214 Clause 4.4 Size: 250 mm x 250 mm

Quantity: 3 pieces3 Tensile Strength (N/50mm)

- Normal State- After Immersion

ES-X 83214 Clause 4.5 Size: 250 mm x 50 mmQuantity: 10 pieces ( MachineDirection) & 10 pieces (TransverseDirection)4 Elongation

- Normal State- After Immersion

5 Tearing Strength (N)- Normal State- After Immersion

ES-X 83214 Clause 4.6 Size: 250 mm x 50 mmQuantity: 10 pieces ( MachineDirection) & 10 pieces (TransverseDirection)

6 Wear resistance (Class) ES-X 83214 Clause 4.9 Size: Diameter of 130 mmQuantity: 3 pieces

7. Immersion Shrinkage (%) ES-X 83214 Clause 4.10 Size: 250 mm x 250 mmQuantity: 3 pieces ( MachineDirection) & 3 pieces (TransverseDirection)

8. Colourfastess to rubbing (class)- Dry cloth- Sweaty cloth

ES-X 83214 Clause 4.12 Size:230 mm x 30 mmQuantity: 4 pieces

9. Light resistance (Xenon arc) ES-X 83214 Clause 4.13.2 Size: 120 mm x 60 mmQuantity:

10. Colourfastess to rubbing after lightresistance (class)

ES-X 62040 Clause 4.10 Size: 220 mm x 25 mmQuantity: 2 pieces

11. Oven aging resistance ES-X 83214 Clause 4.14 Size: 100 mm x 40 mmQuantity: 2 pieces

12. Low temperature resistance ES-X 83214 Clause 4.15 Size: 100 mm x 40 mmQuantity: 2 pieces

13. Crease resistance (%) ES-X 83214 Clause 4.17 Size: 80 mm x 20 mm Quantity:7 pieces ( Machine Direction) & 7pieces (Transverse Direction)

14. Flammability (mm/min)- Normal condition- After aging

ES-X 60410 Size: 350 mm x 100 mmQuantity: 10 pieces

15. Leakage resistance ES-X 62040 Clause 4.15 Size: As per actual product sizeQuantity: 1 pieces

of 40

16. Odor (Class) ES-X 83214 Clause 4.20 Size: 100 mm x 100 mmQuantity: : 3 pieces ( MachineDirection) & 3 pieces (TransverseDirection)

17. Fogging (%) ES-X 83231 Size: Diameter of 80 mm ± 1 mmQuantity: 3 pieces

18. Curling resistance (mm) ES-X 83214 Clause 4.21 Size: 100 mm x 100 mmQuantity: 5 pieces (in Curve Shape)

19. Fluffy resistance (Class) ES-X 83214 Clause 4.22 Size: Diameter of 130 mmQuantity: 3 pieces

Flammability resistance (ES-X 60410)20. Flammability (mm/min)

- Normal condition- After aging

ES-X 60410 Size: 350 mm x 100 mmQuantity: 10 pieces

TSL3600G- Carpet Materials1 Mass TSL3600G2 Thickness3 Tensile Strength, N/25.4mm4 Tear Strength5 Taber Abrasion6 Heat Shrinkage7 Flammability

-Original state-After Heat aging (70ºC X 336 hours)

8 Glass Fogging Method B TSM0505G

9 Colour Fastness-Colourfastness to dry crocking-Outdoor Exposure (3 months)-Colourfastness to light (375 kJ) andLight aging resistance (750 kJ)

TSL3600G

Pad Roof Silencer1 SoC Test DTSZ 0001G 0.5 meter²

Board Assy Deck DTSM7605G1 Flammability:

-Normal-After heat aging

DTSM 0500G 4 set (As per actual product size)

2 Smell Test (Dry & Wet) DTSM 0505G3 SoC Test DTSZ 0001G4 Bending Test DTSM7605G5 Wet Thermal Cycle test DTSM7605G6 Heat resistance test DTSM7605G7 Shock test DTSM7605G8 Compression test DTSM7605G9 Taber Abrasion test DTSM7605G10 Peeling test DTSM7605G

of 40

- Normal Condition- After heat aging- Humidity Aging

11 Fogging test DTSM 0503GCarpet DTSL3600G

1 Colourfastness to dry crocking DTSM7605G2 Outdoor Exposure DTSM7605G3 Light resistant test (375 kJ) DTSM7605G4 Light resistant Aging test (750 kJ) DTSM7605G

Hardboard DTSL 3503G1 Specific Gravity DTSL 3505G2 Water Content DTSL 3505G3 Water Absorption DTSL 3505G4 Dimensional Change DTSL 3505G5 Bending Characteristic DTSL 3505G6 Flammability


DTSM 0500G

Felt DTSL 3505G1 Density DTSL 3505G2 Moisture Content DTSL 3505G3 Tensile Strength DTSL 3505G4 Impact resistance DTSL 3505G5 Heat resistance DTSL 3505G

Insulator Outer & Hood DTSL 3608G1 Density DTSL 3608G2 Surface density DTSL 3608G3 Bending Strength DTSL 3608G4 Tensile Strength:

-Normal-After heat aging-After wet-heat aging

DTSL 3608G

5 Water repellency DTSL 3608G6 Water/Heat cycle DTSL 3608G7 Heat resistance DTSL 3608G8 Flammability


DTSM 0500G

9 SoC Test DTSZ 0001GIns. Assy Dash Panel DTSL 3505G

1 Thickness DTSL 3505G2 Density DTSL 3505G3 Moisture content DTSL 3505G4 Tensile strength DTSL 3505G5 Impact resilience DTSL 3505G

of 40

6 Heat resistance DTSL 3505G7 Smell (Dry & Wet) DTSM 0505G8 Burning Test


DTSM 0500G

Carpet Assy, Floor FR DTSL 3600G1 Flammability

-Original State (mm/min)-After heat aging (mm/min)

DTSM 0500G

2 Mass (g/m²) DTSL 3600G3 Thickness (mm) DTSL 3600G4 Tensile strength (N/25.4mm) DTSL 3600G5 Tear strength (N) DTSL 3600G6 Taber abrasion

- Stringiness- Abrasion tear (20 times)

DTSL 3600G

7 Tensile strength after heating-Breaking strength (N/25.4mm)-Elongation at break (%)-Strength at 30% elongation (N)

DTSL 3600G

8 Glass fogging-Method B (%)

DTSM 0503G

9 Smell: Dry Condition-Intensity-Pleasantness/Unpleasantness-Sensory nature of smell

Smell: Wet Condition-Intensity-Pleasantness/Unpleasantness-Sensory nature of smell

DTSM 0505G

10 Colourfastness (3 months outdoorexposure)

-Change in colour-Fading

DTSL 3600G

11 Colour fastness:Colourfastness to dry crocking

DTSL 3600G

12 Light resistant Aging test(750 kJ)

DTSL 3600G

13 Substance of Concern (SoC)-Cadmium (mass %)-Lead (mass %)-Mercury (mass %)-Chromium (mass %)

DTSZ 0001G

Felt FORD1 Resistance to Mildew-Clause 3.5 -2 Fogging-Clause 3.7 SAE J1756*

of 40

3 Tensile Strength- Clause 3.8.4 ASTM D 50344 Tensile After Aging-Clause 3.8.5 ASTM D 50345 Adhesion of Carpet to substrate-Clause

3.8.9 FLTM BN 113-01*

6 Cold Resistance-Clause 3.8.10 SAE J323*7 Migration Staining-Clause 3.8.11 FLTM BN 103-01*8 Short Term Heat, Humidity and Cold

Cycle WSS-M15P4-E*

9 Long Term Heat Exposure WSS-M15P4-E*10 Flammability-Clause 3.11 SAEJ369*

Felt ES-X622241 Weight (kg/cm²) Clause 3.2 Size : 300 mm x 300 mm

Quantity : 5 pieces2 Thickness (mm) Clause 3.2 Size : 100 mm x 100 mm

Quantity : 5 pieces3 Tensile Strength (kgf/ cm²)

i) Normal Stateii) Heat Agingiii) Heat resistanceiv) Weather-O-meterv) Oil resistancevi) Chemical resistancevii) Water resistance

Clause 3.4Clause 3.5Clause 3.6Clause 3.7Clause 3.8Clause 3.9

Clause 3.10

Size : Dumbell Shape120 mm x 250 mm

Quantity : 50 pieces

4 Heat shrinkage (%) Clause 3.11 Size : 220 mm x 220 mmQuantity :

1) 5 pieces (Machine Direction)2) 5 pieces (Transverse Direction)

5 Low Temperature resistance Clause 3.12 Size : 200 mm x 200 mmQuantity : 5 pieces

6 Water content recovery (hr) Clause 3.13 Size : 200 mm x 200 mmQuantity : 3 pieces

7 Odor Clause 3.15 Size : 200 mm x 200 mmQuantity : 3 pieces

8 Flammability (mm/min)-Normal Condition-High temperature

ES-X 60410 Size : 350 mm x 100 mmQuantity : 7 pieces

9 Heat Cycle Clause 3.17 Size : 200 mm x 200 mmQuantity : 3 pieces

POLYURETHANE FOAM TESTS DTSM6712G

of 40

1 Apparent Density (g/cm³) DTSM7100G Clause 4.1 Size: 300 mm x 300 mmQuantity: 3 pieces

2 Compression Set test after Heatresistance test (%)

DTSM7100G Clause 4.8.2 Size: 200 mm x 200 mmQuantity: 3 pieces

3 Compression Set test after Humidityresistance test (%)

DTSM7100G Clause 4.8.2 Size: 200 mm x 200 mmQuantity: 3 pieces

4 Tensile strength (kPa) DTSM7100G Clause 4.5 Size: Dumbell Shape(120mm x 25 mm)Quantity: 7 pieces

5 Elongation (%) DTSM7100G Clause 4.5

6 Tear strength (N/cm) DTSM7100G Clause 4.6 Size: 100 mm x 50 mmQuantity: 7 pieces

7 Impact resilience (%) DTSM7100G Clause 4.7 Size: 300 mm x 300 mmQuantity: 3 pieces

8 Fogging (%) DTSM0503G Method A Size: 100 mm x 50 mmQuantity: 8 pieces

9 Flammability (cm/min)- Normal state- After aging

DTSM0500G Size: 350 mm x 100 mmQuantity: 5 pieces

Plastic Parts for Interior Trim ES-X 602101 Heat Cycle Resistance

a) Heat Cycle Resistance

b) Thermal Shock resistance

Clause 4.3Clause 4.3.1

Clause 4.3.2

Size : 300 mm x 300 mmQuantity : 4 pieces

2 Heat Aging resistance Clause 4.4 Size : 300 mm x 300 mmQuantity : 2 pieces

3 Light resistance Clause 4.5 Size : 150 mm x 45 mmQuantity : 3 pieces

4 Chemical resistance Clause 4.7 Size : 30 mm x 120 mmQuantity : 4 pieces

of 40

5 Wear resistance Clause 4.8 Size : Diameter of 120 mmQuantity : 4 pieces

6 Impact resistance Clause 4.10 Size : 500 mm x 500 mmQuantity : 3 pieces

7 Fogging Clause 4.11 Size : Diameter of 80 mmQuantity : 5 pieces

8. Scratch resistance Clause 4.10 Size : 30 mm x 220 mmQuantity : 4 pieces

HES C 210 (FLOOR CARPET MATERIALS) – HES-C-210-2-1-B1 Thickness (mm) HES –D-6507-00, Clause

4.2Size: 50mm x 50mm

Quantity: 3 pieces2 Compressibility (%) HES –D-6507-00, Clause


Quantity: 3 pieces3 Compression Modulus (%)4 Tensile strength (N/25.4mm)

- Original State- Wet Condition

HES –D-6507-00, Clause4.4

Size: 100mm x 150mmQuantity: 10 pieces (MD) & 10

pieces (TD)5. Tear Strength (N)

- Original StateHES –D-6511-00, Clause


Quantity: 10 pieces (MD) & 10pieces (TD)

6. Peel Strength HES –D-6507-00, Clause4.6

Size: 50mm x 150mmQuantity: 3 pieces (MD) & 3 pieces

(TD)7. Pile pull-out Strength:

- Original State- Wet Condition

HES –D-6507-00, Clause4.7

Size: 100mm x 100mmQuantity: 3 pieces

8. Pile Fall-off Strength HES –D-6507-00, Clause4.8


9. Dimensional Change in water (%) HES –D-6506-00, Clause5.12

Size: 250mm x 250mm Quantity: 3pieces (MD) & 3 pieces (TD)

10. Dimensional Change in heat (%) HES –D-6506-00, Clause5.26


11. Crease resistance (%) HES –D-6507-00, Clause4.11


12. Abrasion strength HES –D-6507-00, Clause4.12

Size: Ø130mmQuantity: 5 pieces (MD) & 5 pieces

(TD)13. Light resistance (Grade)

- Xenon Radiant Exposure (MJ/m²)HES –D-6507-00, Clause

4.13.1HES –D-6601-00, Clause

3


of 40

14. Fastness to washing (Grade) HES –D-6506-00, Clause5.11.1


15. Fastness to rubbing (Grade) HES –D-6506-00, Clause5.11.2


16. Odor Property- Normal Condition- After Aging 80ºC

HES –D-6507-00, Clause4.16


17 Wet heat aging HES –D-6507-00, Clause4.17


18. Heat resistance HES –D-6507-00, Clause4.18


19. Flexibility (mm) HES –D-6506-00, Clause5.8


20. Flammability (mm/min)- Original State- After Heat Aging

HES –D-6003-99 Size: 100mm x 356mmQuantity: 3 pieces

21. Haze-Fogging (%) HES –D-6508-95, Clause3.2


HES C 206 (FLAMMABILITY OF AUTOMOBILE INTERIOR MATERIALS)1. Flammability (mm/min)

- Original State- After Heat Aging- After Wet Heat Aging

HES –D-6003-99

8330Z-TF0-0000 (SPEC. FLOOR CARPET-GENERAL)1. Carpet Marginal Wear Clause 6.2 & HES –D-

6507-00, Clause 4.128330Z-SV4-J010-M1 (SPEC., MAT FLOOR – SPEC. FOR NEW LIGHT FELT)

1. Thickness (mm) Clause 4.12. Weight (g/m²) Refer to HES –D-6506-00,

Clause 5.33. Density (g/m²) Clause 4.34. Water content (%) Clause 4.105. Compressibility (%) Clause 4.46. Recovery (%) Clause 4.47. Tensile Strength (N/cm²) Clause 4.58. Surface Dust Quantity (g) Clause 4.69. Dust After Repeated Dropping of Weight

(g)Clause 4.7

10. Heat resistance Clause 4.811 Odor Property Refer to HES –D-6507-00,

Clause 4.1612. Flammability (mm/min)

- Original State- After Heat Aging

HES –D-6003-99

of 40

- After Wet Heat Aging0095Z-SDA-A000 (SPEC. ADHESIVE FOR INTERIOR PART)

1. Separation Strength (N/25mm)i) Original Stateii) Heat Agingiii) Humidity Aging Resistanceiv) Composite Thermo-cycle

- After Heat Aging- After Humidity Aging

v) Chemical Resistance

Clause 7.1, Clause 7.2Clause 7.3Clause 7.4

Clause 7.5Clause 7.5Clause 7.6

2. Thermal Creep Resistance Clause 7.83. Contamination Resistance Clause 7.74. Initial Creep (mm) Clause 7.85. Separation Resistance

- Ultra-High Humidity resistance- Special Chemical Resistance

Clause 7.4Clause 7.6

ASSY TRUNK INTERIOR PARTS (8460Z – SEA-0000)Material Properties Specification

1. Mass-Coating Weight (g/m²) Clause 7.2 Size : 100 mm x 100 mmQuantity : 5 pieces

2. Maximum Bending Load (N/50mm)i) Normalii) Heatingiii) Humidifying & Heatingiv) After heat agingv) After humidity & heat agingvi) Water soaking

Clause 7.3 Size : 50 mm x 100 mmQuantity :


3. Elastic Slope (N/50mm)i) Normalii) Heatingiii) Humidifying & Heatingiv) After heat agingv) After humidity & heat agingvi) Water soaking



4. Dimension change rate (%)i) Heat resistanceii) Humidity resistance


1) 9 pieces (Machine Direction)

of 40

iii) Low temperature 2) 9 pieces (Transverse Direction)

5. Tensile Strength (N)i) Normal Conditionii) Heatingiii) Humidity & Heativ) Soaking in water

Clause 7.5 Size : Dumbbell Shape120 mm x 25 mm

Quantity :1) 28 pieces (Machine Direction)

2) 28 pieces (Transverse Direction)

Part Unit Characteristics1. Light resistance (Grade)

-Xenon Radiant Exposure (MJ/m²)Clause 7.6 Size : 150 mm x 45 mm

Quantity : 6 pieces

2. Heat resistance (Grade) Clause 7.7 Size : 200 mm x 200 mmQuantity : 6 pieces

3. Humidity resistance (Grade) Clause 7.8 Size : 200 mm x 200 mmQuantity : 4 pieces

4. Wear resistance Clause 7.14 Size : Diameter 120 mmQuantity : 3 pieces

5. Abrasion resistance Clause 7.15 Size : 30 mm x 120 mmQuantity : 3 pieces

6. Chemical resistance 1 Clause 7.17 Size : 100 mm x 100 mmQuantity : 27 pieces

7. Chemical resistance 2 Clause 7.18 Size : 30 mm x 200 mmQuantity : 27 pieces

8. Water spot resistance Clause 7.19 Size : 300 mm x 300 mmQuantity : 3 pieces

9. Adhesive performance Clause 7.20 Size : 25 mm x 150 mmQuantity :


10. Fogging test Clause 7.22 Size : 50 mm x 50 mmQuantity : 5 pieces

11. Flammability (mm/min)- Original State- After Heat Aging

HES –D-6003 Size : 100 mm x 356mmQuantity : 6 pieces

SoC (SUBSTANCE OF CONCERN)1. SoC Test

- Cadmium (mass %)- Lead (mass %)- Mercury (mass %)- Chromium (mass %)

DTSZ 0001G Size : 300 mm x 300 mmQuantity: 1 pieces

BASE- Polyurethane mats for molded headlining (DTSL3616G-2)1. Unformed mat peeling strength Clause 6.1.1 Size: 150 mm x 25 mm

of 40

(N/25mm) Quantity: 5 pieces

2. Formed Mat:Thickness (mm)

Clause 6.2.2 Size: 100 mm x 100 mmQuantity: 5 pieces

3. Mat surface density (g/m²) Clause 6.2.3 Size: 250 mm x 250 mmQuantity: 5 pieces

4. Mat peeling strength (N/25mm):- Original state- After heat aging- After wet heat aging


5. Max. Bending Load (N/50mm)Bending Elasticity (N/50mm/cm)


6. Max. Bending load at 85ºC (N/50mm)Bending elasticity gradient at 85ºC(N/50mm/cm)


7. Dimensional change by heating (%) Clause 6.2.7 Size: 520 mm x 520 mmQuantity: 3 pieces (Machine

Direction) & 3 pieces (TransverseDirection)

8. Dimensional change by moistureabsorption (%)

Clause 6.2.8 Size: 520 mm x 520 mmQuantity: 3 pieces (Machine


9. Coefficient of liner thermal expansion(1/ºC)

Clause 6.2.9 Size: 300 mm x 40 mmQuantity: 3 pieces (Machine


10. Glass fogging rate (%) Clause 6.2.10(DTSM0503G)

Size: Diameter of 80±2 mmQuantity: 5 pieces

11. Flammability (mm/min)- Original State- After heat aging

Clause 6.2.11(DTSM0500G)

Size: 350 mm x 100 mmQuantity: 5 pieces (Machine


12. Smell:-Dry Condition-Wet Condition

Clause 6.2.12(DTSM0505G-2A)

Size: 40 mm x 70 mmQuantity: 7 pieces

13. SoC Test- Cadmium (mass %)- Lead (mass %)- Mercury (mass %)- Chromium (mass %)

DTSZ0001G Size : 300 mm x 300 mmQuantity: 1 pieces

of 40

SKIN-Molded Headlining Cover Material (DTSL3610G-4N)1 Heat shrinkage (%) Clause 7.12 Size: 520 mm x 520 mm

Quantity: 3 pieces (MachineDirection) & 3 pieces (Transverse

Direction)

2 Water immersion shrinkage (%) Clause 7.13 Size: 220 mm x 220 mmQuantity: 3 pieces (Machine


3 Glass haze (%) Clause 7.18(DTSM 0503G)


4 Flammability (cm/min):- Original state- After heat aging

Clause 7.16(DTSM0500G)

Size: 350 mm x 100 mmQuantity: 5 pieces (Machine


5 Circular modulus (N/25.4mm)- 10%- 20%- 30%- 40%

Clause 7.17 Size: Diameter of 300 mmQuantity: 7 pieces (Machine

Direction) , 7 pieces (TransverseDirection), 7 pieces (45º Bias) & ),

7 pieces (45º Inverse Bias)

6 Smell:- Dry Condition- Wet Condition

Clause 7.19(DTSM0505G-2A)


7 SoC :- Cadmium (mass %)- Lead (mass %)- Mercury (mass %)- Chromium (mass %)

DTSZ 0001G Size : 300 mm x 300 mmQuantity: 1 pieces

Roof Headlining (DTSF7762G)1. Heat resistance (Method A) Clause 6.1 Size: 150 mm x 25 mm

Quantity: 35 pieces (MachineDirection) & 35 pieces (Transverse

Direction)2. Thermal Cycle test Clause 6.2 Size: 150 mm x 25 mm

Quantity: 35 pieces (MachineDirection) & 35 pieces (TransverseDirection)

3. Humidity-Thermal Cycle test Clause 6.3 Size: 150 mm x 25 mmQuantity: 35 pieces (MachineDirection) & 35 pieces (TransverseDirection)

of 40

4. Peel strength (N/25mm):- Original state- After heat aging- After thermal cycle

- After Humidity aging- On heating

Clause 6.5.1Clause 6.5.2

Clause 6.5.3Clause 6.5.4Clause 6.5.5

Size: 150 mm x 25 mmQuantity: 35 pieces (MachineDirection) & 35 pieces (TransverseDirection)

5. Flammability (cm/min)- Normal- After heat aging

Clause 6.6(DTSM0500G)

Size: 350 mm x 100 mm Quantity:10 pieces (Machine Direction) & 10

pieces (Transverse Direction)

6. Glass fogging rate (%) Clause 6.7(DTSM0503G)


7. Smell ( Single Part):- Dry Condition- Wet ConditionSmell (Combination of parts)

Clause 6.8(DTSM0505G-2A)


8. Retainer strength (N)- Original state

- After heat aging

- After thermal cycle

- After humidity aging

- On heating

Clause 6.12.1

Clause 6.12.2

- Clause

6.12.3

Clause 6.12.4

Size specimen: 80mm x 150mmRod size : As per figure 3

Retainer bracket : Less thandiameter of 35mmQuantity: 40 pieces

Pad Roof Silencer DTSL3505G1 Thickness (mm) Clause 6.1 Size: 120 mm x 120 mm

Quantity: 3 pieces

2 Density (g/cm³) Clause 6.2 Size: 200 mm x 200 mmQuantity: 3 pieces

3 Moisture Content (%) Clause 6.3 Size: 200 mm x 200 mmQuantity: 3 pieces

4 Tensile Strength (kPa) Clause 6.4 Size: 50 mm x 200 mmQuantity:

7 pieces (Machine Direction)7 pieces (Transverse Direction)

5 Impact resilience (%) Clause 6.5 Size: 90 mm x 90 mm

of 40

Quantity: 3 pieces

6 Heat resistance Clause 6.6 Size: 100 mm x 100 mmQuantity: 3 pieces

7 Glass Fogging (%) DTSM0503G Size: 100 mm x 50 mmQuantity: 8 pieces

8 Flammability (cm/min)- Normal state- After aging

DTSM0500G Size: 350 mm x 100 mmQuantity:


ADHESIVE TAPE TESTS FOR INTERIOR TRIM MATERIALS (DTSK5702G)1 Thickness (mm) DTSK5702G Clause 5.2 Size Adhesive Tape: Actual Product

Size2 Peel Strength (N/25mm) DTSK5702G Clause 5.3.1 Size Adhesive Tape: 25mm x

100mmQuantity Adhesive Tape: 28 piecesSize Panel:1) 50mm x 125mm (Stainless Steel)2) 25mm x 230mm (Polyester Film)Quantity Panel:1) 28 pieces (Stainless steel)2) 28 pieces (Polyester film)

3 Peel Strength (N/25mm)- High temperature- After Heat Aging- After humidity aging

DTSK5702G Clause 5.3.2DTSK5702G Clause 5.3.3DTSK5702G Clause 5.3.4

4 Shear Strength (kPa) DTSK5702G Clause 5.3.1 Size Adhesive Tape: 25mm x 25mmQuantity Adhesive Tape: 28 piecesSize Panel: 25mm x 100mmQuantity Panel:1) 28 pieces (Stainless steel)2) 28 pieces (Polyester film)

5 Shear Strength (kPa)- High temperature- After Heat Aging- After humidity aging

DTSK5702G Clause 5.3.2DTSK5702G Clause 5.3.3DTSK5702G Clause 5.3.4

6. Holding power (hr) DTSK5702G Clause 5.3.5 Size Adhesive Tape: 150mm x10mmQuantity Adhesive Tape: 7 piecesSize Panel:1) 100mm x 20mm (Stainless Steel)2) 150mm x 10mm (Polyester Film)

of 40

Quantity Panel:1) 7 pieces (Stainless steel)2) 7 pieces (Polyester film)

7 Peel Strength (N/25mm)- Initial- Room temperature- High temperature- After Heat Aging- After humidity aging

DTSK5702G Clause 5.4.2DTSK5702G Clause 5.4.3DTSK5702G Clause 5.4.4DTSK5702G Clause 5.4.5DTSK5702G Clause 5.4.6

Size Adhesive Tape: 25mm x100mmQuantity Adhesive Tape: 35 piecesSize Panel:1) 30mm x 130mm (Stainless Steel)2) 25mm x 230mm (Polyethylenefoam)Quantity Panel:1) 35 pieces (Stainless steel)2) 35 pieces (Polyethylene foam)

8. Shear Strength (kPa)- Initial- Room temperature- High temperature- After Heat Aging- After humidity aging

DTSK5702G Clause 5.4.2DTSK5702G Clause 5.4.3DTSK5702G Clause 5.4.4DTSK5702G Clause 5.4.5DTSK5702G Clause 5.4.6

Size Adhesive Tape: 25mm x 25mmQuantity Adhesive Tape: 35 piecesSize Panel: 25mm x 100mmQuantity Panel:1) 35 pieces (Stainless steel)2) 35 pieces (Polyethylene foam)

9. Peel (mm)- Before Heat Aging 70ºC

- After Heat Aging 70ºC

DTSK5702G Clause 5.5.2 Size Adhesive Tape: 25mm x100mmQuantity Adhesive Tape: 3 piecesSize Panel:1) 30mm x 130mm (Stainless Steel)2) 25mm x 230mm (Polyethylenefoam)Quantity Panel:1) 3 pieces (Stainless steel)2) 3 pieces (Polyethylene foam)

10. Shear Strength (mm)- Before Heat Aging 70ºC

- After Heat Aging 70ºC

DTSK5702G Clause 5.5.1 Size Adhesive Tape: 25mm x 25mmQuantity Adhesive Tape: 3 piecesSize Panel: 25mm x 100mmQuantity Panel:1) 3 pieces (Stainless steel)2) 3 pieces (Polyethylene foam)

FELT-FLOOR, ROOF PES-20601. Weight (kg/cm²) PES 2060, Clause 4.2 Size: 300 mm x 300 mm

Quantity: 3 pieces2. Thickness (mm) PES 2060, Clause 4.3 Size: 100 mm x 100 mm

Quantity: 3 pieces3. Heat resistance:

- Tensile Strength (MPa)PES 2060, Clause 4.4 Size: Dumbbell Size

Quantity: 7 pieces (MachineDirection) &

7 Pieces (Transverse Direction)4. Normal state:


Quantity: 7 pieces (Machine

of 40

Direction) &7 Pieces (Transverse Direction)

5. Water Absorption (%) PES 2060, Clause 4.6 Size: 100 mm x 100 mmQuantity: 3 pieces

6. Odor PES 2060, Clause 4.7 Size: 200 mm x 200 mmQuantity: 3 pieces

7. Compression Elasticity (%) PES 2060, Clause 4.8 Size: 100 mm x 100 mmQuantity: 3 pieces

8. Flammability (mm/min)- Normal state- After aging

PES 2044 Size: 100 mm x 350 mmQuantity: 5 pieces (Machine


9. Staining PES 2060, Clause 4.10 Size: 100 mm x 100 mmQuantity: 3 pieces

PES-4126 DEADENER –ENGINE COMPARTMENT1. Weight (kg/cm²) PES 4126, Clause 3.2 Size: 300 mm x 300 mm

Quantity: 3 pieces2. Thickness (mm) PES 4126, Clause 3.3 Size: 100 mm x 100 mm

Quantity: 3 pieces3. Normal state:



7 Pieces (Transverse Direction)4. Heat Aging:



7 Pieces (Transverse Direction)5. Heat resistance:



7 Pieces (Transverse Direction)6. Weather- O meter:



7 Pieces (Transverse Direction)7. Oil resistance:



7 Pieces (Transverse Direction)8. Chemical resistance:



7 Pieces (Transverse Direction)9. Water resistance:



of 40

7 Pieces (Transverse Direction)10. Heat shrinkage (%) PES 4126, Clause 3.11 Size: 220 mm²


3 Pieces (Transverse Direction)11. Low temperature resistance PES 4126, Clause 3.12 Size: 200 mm²

Quantity: 3 pieces12. Water content recovery PES 4126, Clause 3.13 Size: 200 mm²

Quantity: 3 pieces13. Odor PES 4126, Clause 3.15 Size: 200 mm²

Quantity: 3 pieces14. Flammability (mm/min)

- Normal state- After aging

PES 2044 Size: 100 mm x 350 mmQuantity: 5 pieces (Machine


15. Heat Cycle PES 4126, Clause 3.17 Size: 100 mm x 100 mmQuantity: 3 pieces

Silencer pad materials DTSL 3505G1 Thickness (mm) Clause 6.1 Size: 120 mm x 120 mm

Quantity: 3 pieces2 Density (g/cm³) Clause 6.2 Size: 200 mm x 200 mm

Quantity: 3 pieces3 Moisture Content (%) Clause 6.3 Size: 200 mm x 200 mm

Quantity: 3 pieces4 Tensile Strength (kPa) Clause 6.4 Size: 50 mm x 200 mm

Quantity:7 pieces (Machine Direction)

7 pieces (Transverse Direction)5 Impact resilience (%) Clause 6.5 Size: 90 mm x 90 mm

Quantity: 3 pieces6 Heat resistance Clause 6.6 Size: 100 mm x 100 mm

Quantity: 3 pieces7 Glass Fogging (%) DTSM0503G Size: 100 mm x 50 mm

Quantity: 8 pieces8 Flammability (cm/min)

- Normal state- After aging

DTSM0500G Size: 350 mm x 100 mmQuantity:


9 Smell Test:1) Dry Condition:-Normal-After Ageing (80ºC for 96 hours)2) Wet Condition:-Normal-After Ageing (80ºC for 96 hours)

DTSM 0505G Size: 40 mm x 70 mmQuantity: 12 pieces

of 40

ES-X 83220 (Fabric Knitting)1 Dimension stability against humidity Clause 4.17 1) Size: 220 mm x 220 mm

Quantity: 3 pieces Warp & 3 piecesWeft

2 Light resistance Clause 4.14.1A 2) Size: 150 x 70 mmQuantity: 3 pieces Warp & 3 piecesWeft

Board (Bonded Skin) – Headlining (ES-X 60257)1. Humidity and Heat Cycle resistance ES-X 60257 Clause 3.2 Size: 200 mm x 200 mm

Quantity: 3 pieces

2. Bending resistance ES-X 60257 Clause 3.3 Size: Actual product sizeQuantity: 1 pieces

3. Adhesion:Peeling pattern test ES-X 60257 Clause 3.4.2


4. Recovery ES-X 60257 Clause 3.5 Size: 300 mm x 300 mmQuantity:

Quantity: 3 pieces5. Odor ES-X 60257 Clause 3.6

(ES-X 83217 Clause 4.5)Size: 100 mm x 100 mm

Quantity: 3 pieces6. Soilability ES-X 60257 Clause 3.8

(ES-X 83242 Clause 4.30)Size: 400 mm x 400 mm

Quantity: 3 piecesSampling area: part of sunvisor

housingUrethane Foam With Polyvinyl Chloride Sheets – Headlining (ES-X 62105)

1. Tensile Strength (MPa) ES-X 62105 Clause 3.2 Size: Dumbbell shape Quantity: 7pieces (Machine Direction) & 7Pieces (Transverse Direction)

2. Elongation (%) ES-X 62105 Clause 3.23. Peel Strength (N/25mm) ES-X 62105 Clause 3.3 Size: 150 mm x 25 mm

Quantity: 7 pieces (MachineDirection) & 7 Pieces (Transverse

Direction)4. Softening point (ºC) ES-X 62105 Clause 3.4 Size: 150 mm x 25 mm

Quantity: 3 pieces5. Heating loss (%) ES-X 62105 Clause 3.5 Size: 50 mm x 30 mm

Quantity: 3 pieces6. Odor ES-X 62105 Clause 3.6 Size: 100 mm x 100 mm

Quantity: 3 piecesFlammability of Interior Materials (ES-X 60410)

of 40

1 Flammability (mm/min)- Original- After Heat Aging

ES-X 60410 Size: 100 mm x 350 mmQuantity: 5 pieces (Machine

Direction) & 5 Pieces (TransverseDirection)

Substance of Contents (PES-2003)1 Soc Test PES-2003 Size: 100 mm x 100 mm

Quantity: 1 piecesNonwoven Fabric - Headlining (ES-X 62043)

1. Weight (g/cm²) ES-X 62043 Clause 3.2 Size: 200 mm x 200 mmQuantity: 3 pieces

2 Tensile Strength (N/50mm) ES-X 62043 Clause 3.3 Size: 50 mm x 250 mmQuantity: 7 pieces (Machine

Direction) & 7 Pieces (TransverseDirection)

3 Load at specified elongation (N/50mm) ES-X 62043 Clause 3.44. Elongation elastic modulus (%) ES-X 62043 Clause 3.5 Size: 50 mm x 250 mm Quantity:

7 pieces (Machine Direction) & 7Pieces (Transverse

Direction)5 Tearing strength (N) ES-X 62043 Clause 3.6 Size: 50 mm x 150 mm

Quantity: 7 pieces (MachineDirection) & 7 Pieces (Transverse

Direction)6 Light resistance (Xenon arc) ES-X 62043 Clause 3.7

(ES-X83220, 4.14.1A)Size: 70 mm x 150 mm

Quantity: 3 pieces

7 Abrasion resistance ES-X 62043 Clause 3.8(ES-X83220, 4.11)

Size: Ø 150 mmQuantity: 3 pieces

8 Colourfastness to rubbing:- Dry Cloth- Sweaty Cloth

ES-X 62043 Clause 3.9(ES-X83220, 4.14.3)


Pieces (Transverse Direction)

9 Stain wiping out resistance ES-X 62043 Clause 3.10 Size: Actual product sizeQuantity: 1 pieces

10. Odor ES-X 62043 Clause 3.11(ES-X83220, 4.22)


11. Fogging (%) ES-X 62043 Clause 3.12(ES-X83231 Mthd. A or C)

Size: Ø 80 mm ± 1 mmQuantity: 3 pieces

12. Flammability (mm/min)- Original state- After heat aging

ES-X 62043 Clause 3.13(ES-X 60410)


Pieces (Transverse Direction)

Roof Lining Assy HONDA ENGINEERING STANDARD (8320Z-SDA-0000)Part Unit Characteristic

of 40

Environmental1. Light resistance

-Xenon Radiant Exposure (25MJ/m²)-Irradiance (48 to 100 W/m m²)

Clause 6.2 Size : 150 mm x 45 mmQuantity : 3 pieces

2. Heat resistance Clause 6.3 Size : 200 mm x 200 mmQuantity : 4 pieces

3. Humidity resistance Clause 6.4 Size : 200 mm x 200 mmQuantity : 4 pieces

4. Hygrothermal cycle resistance Clause 6.5 - -

5. Impact resistance Clause 6.6 - -

Surface6. Water spot resistance Clause 6.7 Size : 300 mm x 300 mm

Quantity : 1 pieces

7. Wear resistance Clause 6.9 Size : Ø 120 mmQuantity : 3 pieces

8. Chemical resistance Clause 6.10 Size : 220 mm x 30 mmQuantity : 16 pieces

Glass Fogging9. Fogging Clause 6.11

Regulation10. Flammability Clause 6.12 Size : 100 mm x 356 mm

Quantity : 5 piecesAir-permeation

11. Contamination Clause 6.13 Size : 140 mm²Quantity : 5 pieces

Installation strength12. Clips & brackets installation strength

a) Initialb) Ordinary Condition:- After Heat Aging- Hygrothermal agingc) High temperature 80ºC:- After Heat Aging- Hygrothermal aging

Clause 6.15 Size specimen: 80mm x 150mmRetainer bracket : Less thandiameter of 35mm Quantity:

25 pieces

Part Strength13. 16. Part Assembly Strength Clause 6.16 Size : Actual product size

Quantity : 1 piecesMaterial CharacteristicsBase materials

1. Maximum bending loada) Measuring condition:- Original state

Clause 6.17 Size : 50 mm x 150 mm Quantity :35 pieces Transverse Direction &

35 pieces Longitudinal

of 40

-Wet-Hotb) Aging condition-After Heat aging-After Hygrothermal aging

Direction

2. Bending elasticitya) Measuring condition:- Original state-Wet-Hotb) Aging condition-After Heat aging-After Hygrothermal aging

3. Gravity Sagging- Heat-Hunidity

Clause 6.18 Size : 250 mm x 50 mmQuantity : 3 pieces Transverse

Direction & 3 pieces LongitudinalDirection

4. Dimensional change rate 1:a) Heat resistanceb) Humidity resistancec) Low temperature resistance



5. Dimensional change rate 2:a) Heat resistanceb) Humidity resistancec) Low temperature resistance



Bonding Characteristics6. Adhesive strength Clause 6.21 Size : 25 mm x 150 mm Quantity

: 5 pieces Transverse Direction &5 pieces Longitudinal Direction

7. Heat Creep Clause 6.22 Size : 25 mm x 150 mmQuantity : 3 pieces

8. Hot scratch property Clause 6.23 - -

of 40

9. Bonding performance Clause 6.24 - -Board (Bonded Skin) – Headlining (PES-2042)

1. Heat Aging resistance PES-2042 Clause 3.9(PES-6024 Clause 4.23)


Nonwoven Fabric - Headlining (PES-2073)1. Light resistance (Xenon arc) PES-2073 Clause 3.7

(PES-6024, 4.14.1A)Size: 70 mm x 150 mm

Quantity: 3 pieces

Substance of Contents (PES-2003)1. Soc Test PES-2003 Size: 100 mm x 100 mm

Quantity: 1 piecesFelt (PES 2060)

1. Weight (kg/cm²) Clause 4.2 Size : 300 mm x 300 mmQuantity : 5 pieces

2. Thickness (mm) Clause 4.3 Size : 100 mm x 100 mmQuantity : 5 pieces

3. Heat resistance:-Tensile strength (MPa)-Shrinkage (%)

Clause 4.4 Size : Dumbell Shape120 mm x 250 mmQuantity : 5 pieces

Size : 150 mm x 150 mm Quantity :3 pieces (MD) & 3 pieces (TD)

4. Normal State- Tensile Strength (MPa) Clause 4.5

Size : Dumbell Shape120 mm x 250 mmQuantity : 5 pieces

5. Water absorption (%) Clause 4.6 Size : 100 mm x 100 mmQuantity : 3 pieces

6. Odor Clause 4.7 Size : 200 mm x 200 mmQuantity : 3 pieces

7. Compression elasticity Clause 4.8 Size : 100 mm x 100 mmQuantity : 3 pieces

8. Staining Clause 4.10 Size : 100 mm x 100 mm Quantity: 3 pieces (Specimen) & 3 pieces

(Plastic trim) & 3 pieces(Vinyl leather)

9. Flammability (mm/min)-Normal Condition-High temperature

PES 2044 Size : 350 mm x 100 mmQuantity : 7 pieces

Nissan Headlining (NES)General Characteristic

of 40

1 Width of master rolls NES M 7100 - -

2 Length of master rolls NES M 7100 - -

3 Thickness NES M 7100 - -

4 Mass NES M 7100 - -

5 Apparent Count NES M 7100 - -

6 Structure and density NES M 7100 - -

7 Filling bow and bias NES M 7100 - -

8 Appearance:a) Colourb) Defect

NES M 7100 - -

Physical Property- M7100 , Class 4 F4, Group 39 Tensile Strength NES M0154 To refer NES M0154

10 Tear Strength NES M0154 To refer NES M0154

11 Wear resistance strengthi) Plain Materiala) Method 1 (50 times)b) Method 2 (500gf x 400 times)

NES M0154 To refer NES M0154

12 Specified load elongation ratio NES M0154 To refer NES M0154

13 Combustibility:a) Initialb) Thermal aging


14 Air permeability NES M0154 To refer NES M0154

15 Offensive odor NES M0154 To refer NES M0154

16 Light resistancea) Accelerated light resistanceb) Outside light resistance- 24000 langley- 48000 langley


17 Soil resistance- Method 1


18 Cleanability NES M0154 To refer NES M0154

19 Scratch resistance Method 1 NES M0154 To refer NES M0154

of 40

Physical Properties- NES M 7083 Class VS2A20 Tensile strength, N/cm NES M 7083 To refer NES M 7083

21 Elongation (%) NES M 7083 To refer NES M 7083

22 Constant load elongation (%) NES M 7083 To refer NES M 7083

23 Residual strain (%) NES M 7083 To refer NES M 7083

24 Tear strength, N/cm NES M 7083 To refer NES M 7083

25 Tackiness- 100 hour- 400 hour

NES M 7083 To refer NES M 7083

26 Light resistancei) Light resistance: Sunshinea) Fading and discoloration- 200 hour- 400 hour- 600 hourb) Elongation (%)

ii) Light resistance: Xenon Lampa) Fading and discolorationb) Elongation (%)


27 Cold resistance NES M 7083 To refer NES M 7083

28 Abrasion resistance NES M 7083 To refer NES M 7083

29 Stainability by rubbinga) Dry clothb) Perspirant- soaked cloth


30 Volatile loss- 100 hr- 400 hr


31 Cloudiness (5 hr) NES M 7083 To refer NES M 7083

32 Thermal aging: Elongation (%) NES M 7083 To refer NES M 7083

33 Chemical resistance NES M 7083 To refer NES M 7083

34 Heat shrinkage, (%)- 1 Hr- 100 Hr


Material – 73910NDS0035 .Peeling strength NES M 7083 To refer NES M 7083

of 40

a) Virgin partb) After thermal cyclec) After light resistanced) Moisture resistancee) After low temp test

36 Covering peel strength NES M 0604 To refer NES M 0604

37 Abrasion test NES M 7100 To refer NES M 015438 Odor test NES M 0160 NES M 016039 Scratch resistance NES M 0159 NES M 0159

40 Scratch test NES M 0154 NES M 0154

41 Flame retardant test NES M 0094 Size: 101.6 mm x 356 mmQuantity: 5 pieces

42 Contamination test 73910NDS00, Sheet H Size: 450 mm x 450 mmQuantity: 3 pieces

43 Fogging test NES M 0161 Size : Ø 90 mmQuantity : 6 pieces

44 Chemical resistance- Tensile

NES M 0133 To refer test piece dimension in NESM M0133 Table 2

Environmental resistance45 Moisture resistance NES M 0153 To refer NES M 0153

46 Thermal cycle test NES M 0132 To refer NES M 0132

47 Light resistance NES M 0135 To refer NES M 0135

48 Softening test 73910NDS00, Table 1 Size: 250 mm x 150 mmQuantity: 3 pieces

Durability49 Clip base strength 73910NDS00, Sheet F Size: As per actual Clip base size

attached to headliningQuantity : 4 pieces

-

50 Falling ball impact NES M 0134 To refer NES M 0134

51 Loading testa) Room temperatureb) High temperature (80°C)


Rigidity test52 Rigidity test 73910NDS00, Sheet E Size: Actual Headlining Size

PES 2182 : Adhesive, Emulsion Type for Interior Silencer1. Solid Content Clause 3.2 As per actual Adhesive product2. Viscosity Clause 3.3 As per actual Adhesive product

of 40

3. Open time Clause 3.4 Size : 150 mm x 25 mmQuantity : 6 pieces felt & 6 pieces

Paint panel4 Longitudinal shear strength

- Initial original Clause 3.5Size : 15 mm x 100 mm (Felt) & 25

mm x 100 mm (Paint Panel)Quantity : 6 pieces felt & 6 pieces

Paint panel5. Peel strength:

a) Initialb) Originalc) Heat agingd) Humidity resistance

Clause 3.6 Size : 150 mm x 25 mmQuantity : 24 pieces felt & 24 pieces

Paint panel

6. Pre-coat life time Clause 3.7 Size : 150 mm x 25 mmQuantity : 4 pieces felt & 4 piecesPaint panel

7. Heat creep resistance:a) Test panel

b) Parts

Clause 3.8 Size : 150 mm x 200 mm (Felt) &300 mm x 300 mm (Paint Panel)Quantity : 4 pieces felt & 4 pieces

Paint panel

Actual product parts

8. Storage stability Clause 3.9 As per actual Adhesive product

DTSF7762-G1 Accelerated light resistance test Table 3 :

FabricChange in Colour : 200 hoursDegradation : 400 hours

(Clause 6.4)- Size: 70mm x 100mmQuantity: 3 pieces

DTSL0601G1 Change in Colour by Aging:- Method B

Total hours = 452 hours1) Visual judgementa) Colour changeb) Colour fading


of 40

2) Measured colour value (∆E*)- Illuminant C, 2°

SILENCER COMP, DASH PANEL SES (SUZUKI ENGINEERING STANDARD)1 Experiment of Heat Cycle - Size: 500 mm x 500 mm

Quantity: 2 pieces

2. Non Flammability Criterion SES N 3245 Size: 360 mm x 100 mmQuantity: 5 pieces

3. Restriction on use of environmentalimpact substances

SES N 2402 Size: 100 mm x 100 mmQuantity: 1 pieces

PAINTED PLASTIC PARTS GMW147971. Tape Adhesion GMW 14829

Cross Hatch2. Adequacy of cure GMW 15891

3. 96 hours Humidity followed by tapeadhesion

GMW 14729 /GMW 14829Cross Hatch

4. 240 hours Humidity followed by tapeadhesion

GMW 14729 /GMW 14829Cross Hatch

5. Mandrel Bend – Flex 23°C-4T GM9503P6. Gasoline resistance-dip GMW14333-A

7. Gasoline resistance-immersion- Test to15,30,45 and 60 minutes (TPOsubstrates only)

GMW14333-B

8. Chemical resistance (Not required if paintis approved to a GM 998XXXX)

GMW14701

9. Moisture cold –Cycle A+ 24 hour Humidity+ Tape adhesion

GMW14124GMW14729GMW14829Cross Hatch

10. Weathering+ Appearance

SAE J2527-A

of 40

(Gloss measurement)11. Weathering

+ Tape adhesionSAE J2527-AGMW 14829Cross Hatch

12. Weathering+ 96 hour humidity followed by tapeadhesion

SAE J2527-AGMW 14729GMW 14829Cross Hatch

SHELF COMP.RR PARCEL–SUZUKI YP5 SES (SUZUKI ENGINEERING STANDARD)1 Non Flammability Criterion SES N 3245 Size: 360 mm x 100 mm

Quantity: 5 pieces2 Heat resistance test - To be advise by Customer’s

3 Heat cycle resistance - To be advise by Customer’s

4 Shock resistance test in low temperature - To be advise by Customer’s

HEADLINING SUZUKI ENGINEERING STANDARD (SES)1 Appearance - Actual product size

2 Handling performance test - Actual product size3 Flammability SES N 3245 Size: 360 mm x 100 mm

Quantity: 5 pieces4 Density:

a) substrate density- Size : 100 mm x 100 mm

Quantity : 3 pieces

of 40

b) surface density5 Coefficient of linear thermal expansion - Size : 300 mm x 40 mm

Quantity : 3 pieces (Longitudinal) &3 pieces (Lateral)

6 Dimensional change on heating - Size : 300 mm x 40 mmQuantity : 3 pieces (Longitudinal) &

3 pieces (Lateral)7 Flexural properties test:

a) Rigidity (N/cm)b) Flexural strength (N)

JIS K7171 Size : 50 mm x 150 mmQuantity : 5 pieces (Longitudinal) &

5 pieces (Lateral)8 Humidity resistance test - Size : 300 mm x 40 mm

Quantity : 3 pieces (Longitudinal) &3 pieces (Lateral)

9 Resistance to wear by abrasive wheelstest

JIS L1096 Size : Ø 130 mmQuantity : 5 pieces

10 Peel strength of bonded assemblies testa) 180°Peel test for Flexible To FlexibleBonded Assemblies (T-Peel test)b) Tensile Lap Shear Strength of Rigid torigid bonded assemblies

JIS K6854-3

JIS K6850



HEADLINING SUZUKI ENGINEERING STANDARD (SES)1 Restricting Use of Environmental Impact

SubstancesSES 2402 Size: 100 mm x 100 mm

Quantity: 1 pieces2 Flammability SES N 3245 Size: 360 mm x 100 mm

Quantity: 5 pieces3 Light & Outdoor resistance (Interior):

a) Light resistance- Measured colour value (∆E*)

b) Outdoor resistance- Measured colour value (∆E*)

SES N 3293 Size: 70mm x 100mmQuantity: 4 pieces

CARPET FLOOR SUZUKI ENGINEERING STANDARD (SES)1 Restricting Use of Environmental Impact



Quantity: 5 pieces

of 40

3 Mass SES N 3246Clause 5.1.1


4 Tensile strength SES N 3246Clause 5.1.2

Size: 50 mm x 250 mm Quantity: 6pieces (Longitudinal) & 6 pieces

(Cross)5 Tear Strength SES N 3246

Clause 5.1.3Size: 50 mm x 250 mm Quantity: 6

pieces (Longitudinal) & 6 pieces(Cross)

6 Pull Strength of Pile SES N 3246Clause 5.1.4


7 Abrasion Strength SES N 3246Clause 5.1.5

Size: Ø130mmQuantity: 3 pieces

8 Flame resistance SES N 3246Clause 5.1.6


9 Light fastness- Measure Using Grey Scale

SES N 3246Clause 5.1.7


10 Dimensional Variation rate on heating SES N 3246Clause 5.1.8


LUGGAGE FLOOR SUZUKI ENGINEERING STANDARD (SES)1 Restricting Use of Environmental Impact


Quantity: 1 pieces2 Control of Volatile Organic Compounds

EmissionSES N 2403 - .

3 Flammability SES N 3245 Size: 360 mm x 100 mmQuantity: 5 pieces

4 Mass SES N 3246Clause 5.1.1


5 Tensile strength SES N 3246Clause 5.1.2

Size: 50 mm x 250 mm Quantity: 6pieces (Longitudinal) & 6 pieces

(Cross)6 Tear Strength SES N 3246

Clause 5.1.3Size: 50 mm x 250 mm

Quantity: 6 pieces (Longitudinal) & 6pieces (Cross)

7 Pull Strength of Pile SES N 3246Clause 5.1.4


8 Abrasion Strength SES N 3246Clause 5.1.5

Size: Ø130mmQuantity: 3 pieces

9 Flame resistance SES N 3246Clause 5.1.6


of 40

10 Light fastness- Measure Using Grey Scale

SES N 3246Clause 5.1.7


11 Dimensional Variation rate on heating SES N 3246Clause 5.1.8


12 Adhesion Strength Test - Size: 25 mm x 200 mmQuantity: 5 pieces

13 Load resistance - As per actual product Size

SILENCER DASH PANEL SUZUKI ENGINEERING STANDARD (SES)1 Restricting Use of Environmental Impact



Quantity: 5 piecesSILENCER COMP. DASH OUTER & FRONT HOOD SILENCER DASH PANEL SUZUKI ENGINEERING STANDARD (SES)

1 Non Flammability Criterion SES N 3245 Size: 360 mm x 100 mmQuantity: 5 pieces

2. Water pepulsion test - Size: 200 mm x 200 mmQuantity: 2 pieces

3. Heat Cycle - Size: 500 mm x 500 mmQuantity: 2 pieces

4. Chemical resistance - Size: 100 mm x 100 mmQuantity: 6 pieces

TRIM ASSY, TRUNK SIDE –Carpet Needle Punch (NC-3) PES 20541 Crease resistance PES 6023 Clause 4.17 Size: 20 mm x 80 mm

Quantity: 6 pieces (Vertical) & 6pieces (Horizontal)

2 Fogging (Method A) PES 6038 Size: 100 mm x 100 mmQuantity: 3 pieces

of 40

3 Light resistance (42MJ/m²) PES 6023 Clause Size: 70mm x 100mmQuantity: 3 pieces

PES 2047 – DAMPING MAT-TOE BOARD1 Thickness (mm) PES 6037 Clause 4.4 Size : 100 mm x 100 mm

Quantity : 3 pieces2 Weight PES 6037 Clause 4.2 Size : 100 mm x 100 mm

Quantity : 5 pieces3 Skin:

-Tensile strength (MPa)- Elongation (%)

- Tear strength

- Heat shrinkage

- Heat Loss

PES 6037 Clause 4.6

PES 6037 Clause 4.9

PES 6037 Clause 4.15.1

PES 6037 Clause 4.3

Size : Dumbell Shape Quantity : 6pieces (MD) & 6 pieces (TD)

Size : 40 mm x 150 mm Quantity :6 pieces (MD) & 6 pieces (TD)



4 Assembly:

-Low temperature resistance

-Heat, cold, humidity cycle test

PES 2047 Clause 4.8

PES 2047 Clause 4.8



ES-X 56901Controlled Substances for use ES-X 56901 Size : 100 mm x 100 mm

Quantity : 1 piecesSpoiler FORD B299MCAHOMOLOGATION

1 RESTRICTED SUBSTANCEMANAGEMENT STANDARD

WSS-M99P999-A1 (Ford)or MES MA 010(Mazda).

COMPONENT TEST2 BURRS/ SHARP EDGES DVM-0018-RG -

of 40

3 SALT SPRAY RESISTANCE(240 Hr Min.)

WSS-M21P17-B2

4 ADHESION STRENGTH WSS-M11P65-A2 Section3.5.1

5 THERMAL SHOCK FLTM BI 107-05 -6 COLD SHOCK RESISTANCE FLTM BU 109-02 -7 SUNLOAD RESISTANCE-EXTERIOR

ORNAMENTATIONDVM-0048-OR

8 SPOILER DEFLECTION DVM-0050-OR

9 SPOILER INSERT MOLDED FASTENERPULL-OUT

DVM-0052-OR

10 SPOILER VERTICAL LOADREQUIREMENT

DVM-0053-OR

11 WET OUT TEST DVM-0042-OR, DVM-0043-OR, DVM-0044-OR

12 TORQUE TO FAILURE TESTS FOR 20JOINTS

-

13 FASTENER ERGONOMICS - HANDSTARTING

DVM-0032-BP

14 PLASTIC PART MARKING -RECYCLING

DVM-0028-BS

15 EXTERIOR LIGHTING DEVICEATTACHMENT TO VEHICLE

DVM-0067-EX

16 SUBSTRATE SURFACE APPEARANCE DVM-0006-PA -

of 40

AND SMOOTHNESS

17 EXTERIOR PAINT SYSTEM COLORMATCH

DVM-0031-PA

18 EXTERIOR TOPCOAT APPEARANCE"A" GLOSS SURFACE

DVM-0030-PA

19 EXTERIOR TOPCOAT SOLVENTRESISTANCE

DVM-0027-PA

20 CORROSION RESISTANCE DVM-0069-EX21 ENVIRONMENTAL PERFORMANCE

FOR PLASTIC COMPONENTSDVM-0004-RG

22 INTERIOR AND EXTERIORINSTALLATION EFFORTS

DVM-0008-38

23 REMOVAL / REPLACEMENT DVM-0012-RG

PAINT PERFORMANCE, PRIMED PLASTIC PARTS, INTERMEDIATE STORAGE WSS-M2P164-B24 ADHESION PERFORMANCE FLTM BI 106-01, Method

B25 WATER IMMERSION TEST (24Hr) FLTM BI 104-0126 RESISTANCE TO WATER SPOTTING

MAX. DISCOLORATIONFLTM BI 113-01, no soap

spotting27 ABRASION RESISTANCE 200 CYCLES SAE J948, CS-10 wheels,

1,000g load28 ENVIRONMENTAL CYCLING (Initial

Approval Only) 3 cyclesFLTM BQ 104-07,

Procedure 5

29 RESISTANCE TO CLEANINGOPERATIONS

WSS-M2P164-B

30 INITIAL HARDNESS WSS-M2P164-B31 SANDING WSS-M2P164-B32 COMPATIBILITY AFTER STORAGE WSS-M2P164-B

PAINT PERFORMANCE, FLEXIBLE SUBSTRATES, EXTERIOR WSS-M2P181-C (Testing item to support Compatibility after storage)33 FILM THICKNESS, min (ASTM B 487, PELT or

equivalent)34 FILM THICKNESS, Max (ASTM B 487, PELT or

equivalent)35 PAINT ADHESION FLTM BI 106-01, Method

D, knife blade36 WATER RESISTANCE (240 h) FLTM BI 104-01

of 40

37 HYDROLYSIS RESISTANCE (28 days) (FLTM BI 106-03 AATCCEvaluation Procedure

1/ISO 105-A02)38 FLUID SPOTTING RESISTANCE (FLTM BI 168-01, Method

A and B, AATCCEvaluation Procedure

1/ISO 105-A02)39 RESISTANCE TO ACID SPOTTING (FLTM BI 113-02 AATCC

Evaluation Procedure1/ISO 105-A02)

40 MAR RESISTANCE FLTM BI 161-0141 SCRATCH RESISTANCE FLTM BO 162-01, 1 mm

Dia., 2N42 GRIT BLAST, SPLIT SHOT FLTM BI 157-0643 ENVIRONMENTAL CYCLING FLTM BQ 104-07, Procedure

1 or 10,AATCC Evaluation Procedure

1/ISO 105-A02

44 THERMAL SHOCK, MAX FLTM BI 107-0545 RESISTANCE AGAINST HIGH

PRESSURE CLEANERFLTM BO 160-04, Method

B46 HEAT RESISTANCE (7days at 80 +/-2 °C,

AATCC EvaluationProcedure 1/ ISO 105-

A02)47 FLEXIBILITY at 23+/-2°C -48 RESISTANCE TO COLD IMPACT OR-0020

PES 2049 : ADHESIVE TYPE RESIN MOLDING-BODY SIDE PROTECTOR1 Longitudinal shear strength

a) Heat aging

b) Heat cycle resistance

c) Water resistance

Clause 4.5 Size :a) 25 mm x 20 mm (Tape)b) 30 mm x 100 mm x 0.8 mm(Painted steel sheet)c) 30 mm x 100 mm x 3.0 mm(Resin Panel)

Quantity :a) 42 pieces tape,b) 42 pieces Painted steel sheetc) 42 pieces resin panel

*Customer’s to prepare Painted steel

of 40

d) Accelerated weather resistance

e) Weather resistance

f) Salt spray test

g) Hot strength

sheet & Resin panel

2 Peel strength:Release paper:-a) Normal state

b) Heat aging

c) Water resistance

Clause 4.6Clause 4.6.1

Size :a) 25 mm x 150 mm (Tape)b) 35 mm x 150 mm x 0.8 mm(Painted steel sheet)c) 35 mm x 150 mm x 3.0 mm(Resin Panel)


*Customer’s to prepare Painted steelsheet & Resin panel

3 Heat creep resistance: Clause 4.7 Size :a) 25 mm x 25 mm (Tape)b) 75 mm x 75 mm x 0.8 mm(Painted steel sheet)c) 35 mm x 35 mm x 3.0 mm (ResinPanel)


*Customer’s to prepare Painted steel

of 40

sheet & Resin panel

Felt GKL1 Weight per square meter (g/m²) 3-5 Firepolon-FR GKL Size : 1m x 1 m

Quantity : 2 pieces2 Heating loss (%) 3-5 Firepolon-FR GKL Size : 100 mm x 100 mm

Quantity : 3 pieces3 Tensile strength (N/50mm) 3-5 Firepolon-FR GKL Size :50 mm x 200 mm

Quantity : 8 pieces (MachineDirection) & 8 pieces (Cross

Direction)4 Heat and age resistance 3-5 Firepolon-FR GKL Size :50 mm x 200 mm


Direction5 Water resistance 3-5 Firepolon-FR GKL Size :50 mm x 200 mm


Direction6 Stain and Corrosion resistance 3-5 Firepolon-FR GKL Size : 200 mm x 200 mm

Quantity : 4 pieces

7 Free Ammonia (ppm) 3-5 Firepolon-FR GKL Size : 50 mm x 50 mmQuantity : 1 pieces

8 Volatilization of halogenide 3-5 Firepolon-FR GKL -

9 Electric Insulation 3-5 Firepolon-FR GKL -

10 Dust Volume (g) 3-5 Firepolon-FR GKL Size : 100 mm x 100 mmQuantity : 3 pieces

11 Flame retardant property UL-94 Size: 127mm x 12.7mmQuantity : 8 pieces Horizontal

DirectionCarpet Mat (General Motors)

1 Weight GMW 3182 Size: 100 mm x 100 mmQuantity : 3 pieces

2 Breaking load GMW 3010 Size: 150 mm x 100 mmQuantity : 7 pieces (MachineDirection) & 7 pieces (Cross

Direction)3 Bending at Cold Temperature GMW 14108 Size: 150 mm x 150 mm

Quantity : 8 pieces

of 40

4 Abrasion resistance (Type III) GMW 3208 Size: Ø130mmQuantity: 3 pieces

5 Odor GMW 3205 Size: 200 mm x 200 mmQuantity : 4 pieces

6 Fogging GMW 3235 Size: 100 mm x 100 mmQuantity: 3 pieces

7 Flammability after conditioning GMW 3232 Size: 355 mm x 100 mmQuantity : 5 pieces (MachineDirection) & 5 pieces (Cross

Direction)8 Flammability after aging GMW 3232 Size: 355 mm x 100 mm


Direction)9 Dimensional stability 4217 Size: 250 mm x 250 mm


Direction)10 Colourfastness to Artificial light Xenon

Arc Method (Cycle B)GMW 14162 Size: 70mm x 100mm

Quantity: 3 pieces

11 Fiber degradation GMW 3387 Size: 70mm x 100mmQuantity: 2 pieces

12 Dye Migration GMW 14141 Size: 100mm x 100mmQuantity: 4 pieces

13 Water Spotting GMW 14102 Size: 400mm x 400mmQuantity: 2 pieces

14 Cleanability and Soil resistance GMW 3402 Size: 100mm x 100mmQuantity: 20 pieces


of 40

15 Interior emissions GMW 8081 RelativeEmission


16 Color crock GMW 3026 3.2.5 -17 Dimensional stability/Dimensional

VariationGMW 14444 3.4.11 -

ES-X 622251 Weight (kg/m²) Clause 4.2 Size : 100 mm x 100 mm

Quantity : 4 pieces2 Thickness (mm) Clause 4.3 Size : 100 mm x 100 mm

Quantity : 4 pieces3 Tensile Strength (kgf/ cm²) & Elongation

(%)i) Normal Stateii) Heat Agingiii) Heat resistanceiv) Weather resistance

v) Oil resistance

vi) Chemical resistance

vii) Water resistance

Clause 4.4Clause 4.5Clause 4.6Clause 4.7

Clause 4.8

Clause 4.9

Clause 4.10


4 Thermal shrinkage (%) Clause 4.11 Size : 200 mm x 200 mmQuantity :


5 Low Temperature resistance Clause 4.12 Size : 200 mm x 200 mmQuantity : 4 pieces

of 40

6 Water evaporation rate cycle Clause 4.13 Size : 200 mm x 200 mmQuantity : 4 pieces

7 Odor Clause 4.15 Size : 200 mm x 200 mmQuantity : 3 pieces

8 Flammability (mm/min)-Normal Condition-High temperature

Clause 4.16 Size : 350 mm x 100 mmQuantity : 7 pieces

9 Humidity and Temperature Cycle test Clause 4.17 Size : Actual product size attachedto specified panelQuantity : 1 pieces

10 Hardness Clause 4.18 - -

Prepared By: Checked By: Approved By:

………………………………………… ………………………………………………. …………………………………………….Name:

Designation:

Name:

Designation:

Name:

Designation:

Tel: Tel: Tel:

Email: Email: Email:

of 40

LIST OF TESTS & PRICE FOR TEXTILES BASED PRODUCTS ...

Documents

Transcript of LIST OF TESTS & PRICE FOR TEXTILES BASED PRODUCTS ...