Limiting Construction Issues through Special Inspections ...€¦ · Industrial/Manufacturing...

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Limiting Construction Issues through Special Inspections and QA/QC Plans

Transcript of Limiting Construction Issues through Special Inspections ...€¦ · Industrial/Manufacturing...

Page 1: Limiting Construction Issues through Special Inspections ...€¦ · Industrial/Manufacturing Public Works. Established 1966 350+ staff 500+ D/B projects 50+ VA projects Top 250,

Limiting Construction Issues through

Special Inspections and QA/QC Plans

Page 2: Limiting Construction Issues through Special Inspections ...€¦ · Industrial/Manufacturing Public Works. Established 1966 350+ staff 500+ D/B projects 50+ VA projects Top 250,

Established 19231,500+ Employees

Top 150, ENR Midwest

CONSTRUCTION MANAGEMENT

GENERAL CONSTRUCTIONDESIGN BUILD

TRADE CONTRACTING

Markets:Commercial

Healthcare/Life SciencesHigher Education

ParkingIndustrial/Manufacturing

Public Works

Page 3: Limiting Construction Issues through Special Inspections ...€¦ · Industrial/Manufacturing Public Works. Established 1966 350+ staff 500+ D/B projects 50+ VA projects Top 250,

Established 1966350+ staff

500+ D/B projects50+ VA projects

Top 250, ENR

ARCHITECTURE + INTERIORS STRUCTURAL ENGINEERINGINVESTIGATIVE/FORENSICS 

CIVIL ENGINEERING TRANSPORTATION 

and more…

Markets:Federal

HealthcareParking

Sports/RecCommercialMunicipal

Page 4: Limiting Construction Issues through Special Inspections ...€¦ · Industrial/Manufacturing Public Works. Established 1966 350+ staff 500+ D/B projects 50+ VA projects Top 250,

WHAT ARE SPECIAL INSPECTIONS?

Page 5: Limiting Construction Issues through Special Inspections ...€¦ · Industrial/Manufacturing Public Works. Established 1966 350+ staff 500+ D/B projects 50+ VA projects Top 250,

Special Inspections are inspections provided by the owner to help ensure the structure is built according to plan.

SPECIAL INSPECTIONS

Page 6: Limiting Construction Issues through Special Inspections ...€¦ · Industrial/Manufacturing Public Works. Established 1966 350+ staff 500+ D/B projects 50+ VA projects Top 250,

WHAT ARE QUALITY ASSURANCE/QUALITY CONTROL PLANS?

Page 7: Limiting Construction Issues through Special Inspections ...€¦ · Industrial/Manufacturing Public Works. Established 1966 350+ staff 500+ D/B projects 50+ VA projects Top 250,

Plans utilized to guard against defects and deficiencies, and substantiate that construction will comply with contract requirements.

QA/QC PLANS

Page 8: Limiting Construction Issues through Special Inspections ...€¦ · Industrial/Manufacturing Public Works. Established 1966 350+ staff 500+ D/B projects 50+ VA projects Top 250,

EARLY PLANNING FOR  SUCCESS

Page 9: Limiting Construction Issues through Special Inspections ...€¦ · Industrial/Manufacturing Public Works. Established 1966 350+ staff 500+ D/B projects 50+ VA projects Top 250,

» Owner» Architect/

Engineer» Special Inspector» Contractor» Subcontractors

DEFINE ROLES

Page 10: Limiting Construction Issues through Special Inspections ...€¦ · Industrial/Manufacturing Public Works. Established 1966 350+ staff 500+ D/B projects 50+ VA projects Top 250,

» Attendees• Owner• Architect/Engineer• Contractor• Key Subcontractors• Inspector

» Establish Agenda» Review

• Scope of Work • Contract Documents• Special Inspection 

Requirements• Inspections and 

Testing Requirements

PRECONSTRUCTION MEETING

Page 11: Limiting Construction Issues through Special Inspections ...€¦ · Industrial/Manufacturing Public Works. Established 1966 350+ staff 500+ D/B projects 50+ VA projects Top 250,

» Construction Documents

» Specifications» Submittals» RFI» Weekly Report» QA/QC Checklists» Special Inspection 

Reports» Non‐Conforming 

Report

CONTRACT DOCUMENTS

Page 12: Limiting Construction Issues through Special Inspections ...€¦ · Industrial/Manufacturing Public Works. Established 1966 350+ staff 500+ D/B projects 50+ VA projects Top 250,

WHY WE NEED SPECIAL INSPECTIONS AND QA/QC

Page 13: Limiting Construction Issues through Special Inspections ...€¦ · Industrial/Manufacturing Public Works. Established 1966 350+ staff 500+ D/B projects 50+ VA projects Top 250,

POOR CONSOLIDATION

Page 14: Limiting Construction Issues through Special Inspections ...€¦ · Industrial/Manufacturing Public Works. Established 1966 350+ staff 500+ D/B projects 50+ VA projects Top 250,

ANCHOR BOLTS PLACEMENT ISSUE

Page 15: Limiting Construction Issues through Special Inspections ...€¦ · Industrial/Manufacturing Public Works. Established 1966 350+ staff 500+ D/B projects 50+ VA projects Top 250,

COLD‐FORMED STEEL BEARING ISSUE

Page 16: Limiting Construction Issues through Special Inspections ...€¦ · Industrial/Manufacturing Public Works. Established 1966 350+ staff 500+ D/B projects 50+ VA projects Top 250,

BRACE FIT‐UP ISSUE

Page 17: Limiting Construction Issues through Special Inspections ...€¦ · Industrial/Manufacturing Public Works. Established 1966 350+ staff 500+ D/B projects 50+ VA projects Top 250,

REBAR CONGESTION

Page 18: Limiting Construction Issues through Special Inspections ...€¦ · Industrial/Manufacturing Public Works. Established 1966 350+ staff 500+ D/B projects 50+ VA projects Top 250,

SLAB ON GRADE REINFORCING

Page 19: Limiting Construction Issues through Special Inspections ...€¦ · Industrial/Manufacturing Public Works. Established 1966 350+ staff 500+ D/B projects 50+ VA projects Top 250,

POORLY CONSTRUCTED CMU WALL

Page 20: Limiting Construction Issues through Special Inspections ...€¦ · Industrial/Manufacturing Public Works. Established 1966 350+ staff 500+ D/B projects 50+ VA projects Top 250,

IMPROPER POSITIONING OF WALL DOWELS

Page 21: Limiting Construction Issues through Special Inspections ...€¦ · Industrial/Manufacturing Public Works. Established 1966 350+ staff 500+ D/B projects 50+ VA projects Top 250,

INSUFFICIENT REBAR LAP SPLICES

Page 22: Limiting Construction Issues through Special Inspections ...€¦ · Industrial/Manufacturing Public Works. Established 1966 350+ staff 500+ D/B projects 50+ VA projects Top 250,

IMPROPER POSITION OF PRIMARY REBAR

Page 23: Limiting Construction Issues through Special Inspections ...€¦ · Industrial/Manufacturing Public Works. Established 1966 350+ staff 500+ D/B projects 50+ VA projects Top 250,

SPECIAL INSPECTIONS

Page 24: Limiting Construction Issues through Special Inspections ...€¦ · Industrial/Manufacturing Public Works. Established 1966 350+ staff 500+ D/B projects 50+ VA projects Top 250,
Page 25: Limiting Construction Issues through Special Inspections ...€¦ · Industrial/Manufacturing Public Works. Established 1966 350+ staff 500+ D/B projects 50+ VA projects Top 250,

» Required by Code» Special Inspector 

Requirements• Qualified• Approved by 

Building Official• Hired by owner or 

direct representative (SE or architect)

IBC, SECTION 1704

Page 26: Limiting Construction Issues through Special Inspections ...€¦ · Industrial/Manufacturing Public Works. Established 1966 350+ staff 500+ D/B projects 50+ VA projects Top 250,

» ACI 318‐05 Section 1.3.1

» ACI 530‐05» ICC‐ES Evaluation 

Reports

SPECIAL INSPECTIONS STANDARDS

Page 27: Limiting Construction Issues through Special Inspections ...€¦ · Industrial/Manufacturing Public Works. Established 1966 350+ staff 500+ D/B projects 50+ VA projects Top 250,

SPECIAL INSPECTION DOCUMENTS

Page 28: Limiting Construction Issues through Special Inspections ...€¦ · Industrial/Manufacturing Public Works. Established 1966 350+ staff 500+ D/B projects 50+ VA projects Top 250,

SPECIAL INSPECTION DOCUMENTS

Page 29: Limiting Construction Issues through Special Inspections ...€¦ · Industrial/Manufacturing Public Works. Established 1966 350+ staff 500+ D/B projects 50+ VA projects Top 250,

Special Inspections save time, 

money, and LIVES.

Page 30: Limiting Construction Issues through Special Inspections ...€¦ · Industrial/Manufacturing Public Works. Established 1966 350+ staff 500+ D/B projects 50+ VA projects Top 250,

QA/QC PLANS

Page 31: Limiting Construction Issues through Special Inspections ...€¦ · Industrial/Manufacturing Public Works. Established 1966 350+ staff 500+ D/B projects 50+ VA projects Top 250,

» Project Specific Quality Plan

» Inspection and Testing Plan 

QA/QC PLANSTYPES

Page 32: Limiting Construction Issues through Special Inspections ...€¦ · Industrial/Manufacturing Public Works. Established 1966 350+ staff 500+ D/B projects 50+ VA projects Top 250,

1. Project organization chart

2. Project team responsibilities

3. Document control4. Control of quality 

records5. Material control6. Inspection and testing7. Corrective Action8. Control of 

Nonconformance9. Internal Auditing

TYPICAL PROJECT SPECIFIC QUALITY PLANS

Page 33: Limiting Construction Issues through Special Inspections ...€¦ · Industrial/Manufacturing Public Works. Established 1966 350+ staff 500+ D/B projects 50+ VA projects Top 250,

INSPECTION AND TEST PLANS “QC”

Page 34: Limiting Construction Issues through Special Inspections ...€¦ · Industrial/Manufacturing Public Works. Established 1966 350+ staff 500+ D/B projects 50+ VA projects Top 250,

CAST IN PLACE CONCRETE SURVEILLANCE

Page 35: Limiting Construction Issues through Special Inspections ...€¦ · Industrial/Manufacturing Public Works. Established 1966 350+ staff 500+ D/B projects 50+ VA projects Top 250,

PRE‐POUR SURVEILLANCE

Page 36: Limiting Construction Issues through Special Inspections ...€¦ · Industrial/Manufacturing Public Works. Established 1966 350+ staff 500+ D/B projects 50+ VA projects Top 250,

PRE‐POUR SURVEILLANCE

Page 37: Limiting Construction Issues through Special Inspections ...€¦ · Industrial/Manufacturing Public Works. Established 1966 350+ staff 500+ D/B projects 50+ VA projects Top 250,

POUR SURVEILLANCE

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POST‐POUR SURVEILLANCE

Page 39: Limiting Construction Issues through Special Inspections ...€¦ · Industrial/Manufacturing Public Works. Established 1966 350+ staff 500+ D/B projects 50+ VA projects Top 250,

Andy Lock | [email protected] Decker | [email protected] Plank | [email protected]