Light Commercial/Large Domestic...1 CH flow 1” 1/2 F 3 Gas inlet1” M 5 Ch return 1” 1/2 F...

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www.ferroli.co.uk Energy Top W (17kW-123kW) Econcept 51A (11kW-53kW) Light Commercial/Large Domestic range of wall mounted condensing boilers DESIGNED FOR MAXIMUM EFFICIENCY ENGINEERED FOR COMPLETE RELIABILITY T H E H E A T I S O N ErP RATING A ErP RATING A W60

Transcript of Light Commercial/Large Domestic...1 CH flow 1” 1/2 F 3 Gas inlet1” M 5 Ch return 1” 1/2 F...

Page 1: Light Commercial/Large Domestic...1 CH flow 1” 1/2 F 3 Gas inlet1” M 5 Ch return 1” 1/2 F Energy Top W (17kW-123kW) Light Commercial/Large Domestic range of wall mounted condensing

www.ferroli.co.uk

Energy Top W (17kW-123kW)

Econcept 51A (11kW-53kW)

Light Commercial/Large Domesticrange of wall mounted condensing boilers

D E S I G N E D F O R M A X I M U M E F F I C I E N C Y E N G I N E E R E D F O R C O M P L E T E R E L I A B I L I T Y

T H E H E A T I S O N

ErPRATING A ErP

RATING AW60

Page 2: Light Commercial/Large Domestic...1 CH flow 1” 1/2 F 3 Gas inlet1” M 5 Ch return 1” 1/2 F Energy Top W (17kW-123kW) Light Commercial/Large Domestic range of wall mounted condensing

Econcept 51A(11kW-53kW)

Light Commercial/Large Domesticrange of wall mounted condensing boilers

2*

Year Warranty

DATA UNIT VALUE

Heat Input (max) kW 49.8

Heat Input (min) kW 11.2

Heat Output (80/60ºC) kW 48.8

Heat Output (50/30ºC) kW 53.0

Efficiency (80/60ºC) % 98.0

Efficiency (50/30ºC) % 107.5

Efficiency 30% % 109.0

Gas Inlet Pressure G20 mbar 20.0

Gas Flow Rate G20 m3/hr 5.3

Gas Inlet Pressure G31 mbar 37.0

Gas Mass Flow Rate G31 kg/h 3.9

Max Working Pressure bar 6.0

Min Working Pressure bar 0.8

Voltage V/Hz 230/50

Power W 190

Max Flue Gas Temperature ºC 66.0

Max Flue Gas Mass kg/h 83.8

Max Flue Pressure Pa 150.0

Weight Full kg 67

NOx Emissions mg/kWh 35

Technical DataThe Ferroli Econcept 51A has been designed for high efficiencies and very low emissions. The boiler has achieved 4 star efficiency (EU Directive 92/42 EEC) and Class 5 for NOx emissions (EU Directive EN 297/A5).

The Econcept 51A is equipped with Ferroli’s patented premix ceramic reverse micro flame burner. This burner is the key to the low emissions and is designed to eliminate the effects of thermal expansion of the burners.

The high efficiency heat exchanger is manufactured with 16mm water ways to eliminate debris-related corrosion and hot spots. The material chosen for construction is aluminium silica alloy which has been

specifically formulated for condensing boiler applications.

A key feature of the Econcept 51A is the inbuilt boiler pump and the provision for an optional inbuilt DHW pump. The DHW control is performed by the on-board controller (see page 4).

Key

1 CH flow 3/4”

3 Gas inlet 3/4”

5 CH return 3/4”

* Only if commissioned by Ferroli

Cascade OptionsThe Ferroli Econcept 51A is suitable for cascade applications. A large range of accessories are available. Please contact Ferroli for further assistance.

ErP Energy LabelEconcept 51A

ErPRATING A

Econcept 51A Design & Installation Manual

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The ENERGY TOP W series boilers are wall-hung heat generators for inside or outside installation, central heating only, featuring a premix burner, condensing operation with very high efficiency and very low polluting emissions. They consequently ensure high energy savings and are environmentally-friendly (4 star energy rating according to Directive 92/42 EEC, Class 5 emissions according to EN 297/A5).Wall-hung structure with removable jacket split in 3 sections, for easy access to the inner components. Possible installation as standard outdoor in partially protected places, with temperatures untill to -5°C, without using the additional frost protection kit. The cascaded connection of multiple generators can be carried out using dedicated cascade flues and hydraulic collective manifold. The appliances are factory configured for operation on natural gas and can be converted to LPG using the appropriate conversion kit available upon demand.

> THE RANGEENERGY TOP W 80Wall hung model with single heating unit and thermal input from 17 to 75 kW ENERGY TOP W 125Wall hung model with double heating unit and total thermal input from 25 to 116 kW

ENERGY TOP W> > > Heating division

> SPECIFICATIONSRANGE – TECHNICAL DRAWINGS

ENERGY TOP W A mm 80 65125 63

KEY1 CH flow 1” 1/2 F3 Gas inlet1” M5 Ch return 1” 1/2 F

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The ENERGY TOP W series boilers are wall-hung heat generators for inside or outside installation, central heating only, featuring a premix burner, condensing operation with very high efficiency and very low polluting emissions. They consequently ensure high energy savings and are environmentally-friendly (4 star energy rating according to Directive 92/42 EEC, Class 5 emissions according to EN 297/A5).Wall-hung structure with removable jacket split in 3 sections, for easy access to the inner components. Possible installation as standard outdoor in partially protected places, with temperatures untill to -5°C, without using the additional frost protection kit. The cascaded connection of multiple generators can be carried out using dedicated cascade flues and hydraulic collective manifold. The appliances are factory configured for operation on natural gas and can be converted to LPG using the appropriate conversion kit available upon demand.

> THE RANGEENERGY TOP W 80Wall hung model with single heating unit and thermal input from 17 to 75 kW ENERGY TOP W 125Wall hung model with double heating unit and total thermal input from 25 to 116 kW

ENERGY TOP W> > > Heating division

> SPECIFICATIONSRANGE – TECHNICAL DRAWINGS

ENERGY TOP W A mm 80 65125 63

KEY1 CH flow 1” 1/2 F3 Gas inlet1” M5 Ch return 1” 1/2 F

Energy Top W (17kW-123kW)

Light Commercial/Large Domesticrange of wall mounted condensing boilers

The Ferroli Energy Top has been designed for high efficiencies and very low emissions. The boiler has achieved 4 star efficiency

(EU Directive 92/42 EEC) and Class 5 for NOx emissions (EU Directive EN 297/A5).

The Energy Top range is equipped with an air/gas premix metal fibre burner complete with variable speed fan. This burner is the key to the low emissions

and is designed to eliminate the effects of thermal expansion.

The high efficiency heat exchanger is manufactured with 31mm water ways to eliminate debris-related corrosion and hot spots. The material chosen for construction is aluminium silica alloy which has been specifically formulated for condensing boiler applications. The design of the heat exchanger allows for a maximum temperature difference across the flow and return of 40ºC.

The range consists of three models, Energy Top W60, Energy Top W80 and Energy Top W125.

DATA UNIT VALUE

W60 W80 W125

Heat Input (max) kW 58.0 75.0 116.0

Heat Input (min) kW 17.0 17.0 25.0

Heat Output (80/60ºC) kW 56.8 73.5 113.7

Heat Output (50/30ºC) kW 61.5 79.5 123.0

Efficiency (80/60ºC) % 98 98 98

Efficiency (50/30ºC) % 106 106 106

Efficiency 30% % 109 109 109

Gas Inlet Pressure G20 mbar 20.0 20.0 20.0

Gas Flow Rate G20 m3/hr 6.14 7.94 12.28

Gas Inlet Pressure G31 mbar 37.0 37.0 37.0

Gas Mass Flow Rate G31 kg/h 4.54 5.87 9.08

Max Working Pressure bar 6.0 6.0 6.0

Min Working Pressure bar 0.8 0.8 0.8

Voltage V/Hz 230/50 230/50 230/50

Power W 56 95 200

Max Flue Gas Temperature ºC 63 65.0 67.0

Max Flue Gas Mass kg/h 98.5 127.5 197.0

Weight Empty kg 46 46 51

NOx Emissions mg/kWh 29 29 29

Technical Data

2*

Year Warranty

Key

1 CH flow 1 1/2” F

3 Gas inlet 1” M

5 CH return 1 1/2” F

6

The ENERGY TOP W series boilers are wall-hung heat generators for inside or outside installation, central heating only, featuring a premix burner, condensing operation with very high efficiency and very low polluting emissions. They consequently ensure high energy savings and are environmentally-friendly (4 star energy rating according to Directive 92/42 EEC, Class 5 emissions according to EN 297/A5).Wall-hung structure with removable jacket split in 3 sections, for easy access to the inner components. Possible installation as standard outdoor in partially protected places, with temperatures untill to -5°C, without using the additional frost protection kit. The cascaded connection of multiple generators can be carried out using dedicated cascade flues and hydraulic collective manifold. The appliances are factory configured for operation on natural gas and can be converted to LPG using the appropriate conversion kit available upon demand.

> THE RANGEENERGY TOP W 80Wall hung model with single heating unit and thermal input from 17 to 75 kW ENERGY TOP W 125Wall hung model with double heating unit and total thermal input from 25 to 116 kW

ENERGY TOP W> > > Heating division

> SPECIFICATIONSRANGE – TECHNICAL DRAWINGS

ENERGY TOP W A mm 80 65125 63

KEY1 CH flow 1” 1/2 F3 Gas inlet1” M5 Ch return 1” 1/2 F

6

The ENERGY TOP W series boilers are wall-hung heat generators for inside or outside installation, central heating only, featuring a premix burner, condensing operation with very high efficiency and very low polluting emissions. They consequently ensure high energy savings and are environmentally-friendly (4 star energy rating according to Directive 92/42 EEC, Class 5 emissions according to EN 297/A5).Wall-hung structure with removable jacket split in 3 sections, for easy access to the inner components. Possible installation as standard outdoor in partially protected places, with temperatures untill to -5°C, without using the additional frost protection kit. The cascaded connection of multiple generators can be carried out using dedicated cascade flues and hydraulic collective manifold. The appliances are factory configured for operation on natural gas and can be converted to LPG using the appropriate conversion kit available upon demand.

> THE RANGEENERGY TOP W 80Wall hung model with single heating unit and thermal input from 17 to 75 kW ENERGY TOP W 125Wall hung model with double heating unit and total thermal input from 25 to 116 kW

ENERGY TOP W> > > Heating division

> SPECIFICATIONSRANGE – TECHNICAL DRAWINGS

ENERGY TOP W A mm 80 65125 63

KEY1 CH flow 1” 1/2 F3 Gas inlet1” M5 Ch return 1” 1/2 F

ontal

ENERGY TOP W A mm80 65125 63

ErP Energy LabelEnergy Top W60

Cascade OptionsThe Ferroli Energy Top is suitable for cascade applications. A large range of accessories are available. Please contact Ferroli for further assistance.

* Only if commissioned by Ferroli

Energy Top W Design & Installation Manual

ErPRATING A

W60

Page 4: Light Commercial/Large Domestic...1 CH flow 1” 1/2 F 3 Gas inlet1” M 5 Ch return 1” 1/2 F Energy Top W (17kW-123kW) Light Commercial/Large Domestic range of wall mounted condensing

www.ferroli.co.uk

Ferroli Limited Lichfield Road Branston Industrial Estate Burton-upon-Trent Staffordshire DE14 3HD United Kingdom T 0843 479 4790 F 0843 479 0081 E [email protected] these numbers will incur a service charge of 7ppm. You may also be charged an access charge by your telephone provider.

Light Commercial/Large Domesticrange of wall mounted condensing boilers

Controls

• Cascade Control• Master Slave Control• Ability to control 2 heating circuits• 4 zones can be controlled with the optional FZ4 controller• Direct Weather Compensation• Fault History• Volt Free Contacts (burner on and fault)

• Volt Free Thermostat / Programmer• 0—10 Vdc• OpenTherm® Controller

D E S I G N E D F O R M A X I M U M E F F I C I E N C Y E N G I N E E R E D F O R C O M P L E T E R E L I A B I L I T Y

T H E H E A T I S O N

Flue OptionsEconcept and Energy Top Flue and Accessories

The controls are identical for both the Econcept and Energy Top models. As standard, Ferroli’s choice of controls are manufactured by Honeywell. Simplicity is the key to the philosophy of the Econcept and Energy Top controls.

The easy to use controls feature: Boiler enable is by a choice of:

E51A W60 W80 W125 Air In Flue Out Flue Out Vertical HorizontalProduct Code 80mm Single Flue/Combustion Air Losses meq

1KWMR54A Two Pipe Adaptor Kit 80mm ESSENTIAL ITEM ✓ ✓ ✓ ✓ 0.3 0.3 0.3ZU00008114 250mm Extension PP Translucent 80mm ✓ ✓ ✓ ✓ 0.25 0.4 0.5ZU00008115 500mm Extension PP Translucent 80mm ✓ ✓ ✓ ✓ 0.5 0.8 1222952 1000mm Extension PP Translucent 80mm ✓ ✓ ✓ ✓ 1 1.6 2222953 2000mm Extension PP Translucent 80mm ✓ ✓ ✓ ✓ 2 3.2 451608094 3000mm Extension PP Translucent 80mm ✓ ✓ ✓ ✓ 3 4.8 6222954 45° Elbow PPTL 80mm ✓ ✓ ✓ ✓ 1.2 1.8 1.8222955 90° Elbow PPTL 80mm ✓ ✓ ✓ ✓ 1.5 2 2ZU00008127 1m Terminal PP Black 80mm (External UV) ✓ ✓ ✓ ✓ 1 1.6 21KWMA85A Push-In Horizontal Terminal 80mm (Air) ✓ ✓ ✓ ✓ 2 - -1KWMA86A Push-In Horizontal Terminal 80mm (Flue Gas) ✓ ✓ ✓ ✓ - - 51KWMR47A Roof Terminal Cowl 80mm ✓ ✓ ✓ ✓ - 3 -010027X0 Concentric Roof Terminal 80mm ✓ ✓ ✓ - 12 -1KWMR48A Flue Support Bracket 80mm ✓ ✓ ✓ ✓ - - -Maximum Length in 80mm Single Flue / Combustion Air, meq

20 20 20 10

Product Code 80 / 125 Concentric Flue Losses meq

041007X0 Concentric Adaptor 125mm (W80 and W125) ✓ ✓ ✓ 0 0 01KWMA74Y Concentric Adaptor 125mm (Econcept 51A) ✓ 0 - -1KWMR43A 500mm Concentric Extension 125mm ✓ ✓ ✓ ✓ 0.5 0.5 0.51KWMA59W 1000mm Concentric Extension 125mm ✓ ✓ ✓ ✓ 1 1 11KWMA58W 1000mm Concentric Horizontal Terminal 125mm ✓ ✓ ✓ ✓ 1 1 11KWMA72W Concentric 45° Bend 125mm ✓ ✓ ✓ ✓ 0.25 0.25 0.251KWMA73W Concentric 90° Bend 125mm ✓ ✓ ✓ ✓ 0.5 0.5 0.5010026X0 Concentric Roof Terminal 125mm ✓ ✓ ✓ ✓ - 1.2 -1KWMA81U Slate for Flat Roof Set ✓ ✓ ✓ ✓ - - -1KWMA82U Slate for Pitched Roof Set ✓ ✓ ✓ ✓ - - -1KWMR49A Flue Support Bracket 125mm ✓ ✓ ✓ ✓ - - -Maximum Length in 80/125mm Concentric, meq

12 4 4 2

Wireless RF Controller Product Code: 013101XA