Arctic Silver 93R Recumbent Bike

Customer Support Services

PARTS MANUAL rev 29 Apr 2008

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ARCTIC SILVER 93R 93R-0XXX-02REFERENCES S/N CCN100000 and UP

OPERATION MANUAL M051-00K39-A020

NETWORK C-SAFE KIT GK63-00002-0003

HARDWARE BAG GK39-00002-0008

TOUCH UP PAINT: SPRAY CAN .5 OZ BOTTLE W/APPLICATOR .33 OZ PEN

0017-00008-0204 0017-00008-0205 0017-00008-0206

SERVICE MANUAL M051-00K39-A012

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ARCTIC SILVER 93R 93R-0XXX-02CONTENTS S/N CCN100000 and UP Page CONSOLE COMPONENTS ..............................................................................................4 CONSOLE SUPPORT ASSEMBLY..................................................................................6 SHROUDS, END CAP, CRANKARMS AND PEDALS.....................................................7 BELTS AND 6V BATTERY...............................................................................................8 RESISTOR ASSEMBLY ...................................................................................................9 POWER CONTROL BOARD ............................................................................................10 ALTERNATOR W/PULLEY ..............................................................................................11 CRANKSHAFT AND BEARING ASSEMBLY...................................................................12 INTERMEDIATE SHAFT AND BEARING ASSEMBLY....................................................13 IDLER BRACKET ASSEMBLY.........................................................................................14 SEAT ASSEMBLY…………….………………………………………………………………….15 SEAT BOTTOM ASSEMBLY..………………………………………………………………..…16 SEAT FRAME ASSEMBLY….………………………………………………………………….17 SEAT PADS AND ACCESSORY TRAY.………………………………………………………18 EXTRUSION ASSEMBLY..………………………………………………………………………19 SEAT LOCKING ASSEMBLY…………………………………………………………………...20 WHEEL AND LEVELER…………………………………………………………………………..21 CABLES…………………………………………………………………………………………….22

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ARCTIC SILVER 93R 93R-0XXX-02Console Components S/N CCN100000 and UP

Console Assembly Overlay/Bezel/Switch Assy. AK39-00071-0001 Eng Met AK63-00166-0001 Eng Met AK39-00071-0003 Ger Met AK63-00166-0003 Ger Met AK39-00071-0004 Spn Met AK63-00166-0004 Spn Met AK39-00071-0006 Jap Met AK63-00166-0006 Jap Met AK39-00071-0007 Frn Met AK63-00166-0007 Frn Met AK39-00071-0008 Itl Met AK63-00166-0008 Itl Met AK39-00071-0009 Dut Met AK63-00166-0009 Dut Met AK39-00071-0010 Por Met AK63-00166-0010 Por Met

Console Board - UpperA084-92220-A005

Console Case AssemblyAK63-00121-0001Case0K63-01028-0001Decal0K63-01277-0000

Battery Door0K63-01029-0001

Phillips Pan Screws(13)0017-00101-1650

Polar ReceiverAK39-00064-0000and CableAK39-00063-0000

Double Sided Tape0K39-01044-0000

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ARCTIC SILVER 93R 93R-0XXX-02Console Support Assembly S/N CCN100000 and UP

10-Pin ConnectorMain Wiring CableAK39-00005-0001

Console SupportAK39-00003-0002

Console MountingScrew(4)0017-00101-1744

Frame Post

Frame Post Bolt(4)0017-00101-1756

Grip(2)0K39-01005-0001

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ARCTIC SILVER 93R 93R-0XXX-02Shrouds, End Cap and Pedals S/N CCN100000 and UP

End CapAK39-00050-0005 Decal0K51-01085-0001

End Cap Screws(2)0017-00101-1614

Left ShroudAK39-00032-0008Decal0K39-01068-0000

Left PedalAK63-00263-0004Pedal Strap (not shown)0K63-01238-0004

Shroud Screws(4)0017-00101-1741

Right ShroudAK39-00032-0007Decal0K39-01068-0000

Right PedalAK63-00124-0003Pedal Strap (not shown)0K63-01238-0003

Crank Arm, RT0K39-01042-0007Screws(3)0017-00101-1702

Shroud Screws(7)0017-00101-1741

Crank Arm, LT0K39-01042-0008Screws(3)0017-00101-1702

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ARCTIC SILVER 93R 93R-0XXX-02Belts S/N CCN100000 and UP

Alternator Belt0017-00009-0735

IntermediatePulley Belt0K63-01066-0001

6V Battery0017-00003-0685

Bracket0K51-01036-0000

Mounting Screw(2)0017-00101-0975

Screw0017-00101-1193

Screw0017-00101-1193

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ARCTIC SILVER 93R 93R-0XXX-02Resistor Assembly S/N CCN100000 and UP

Resistor100E-00002-0084

Power CableAK39-00006-0000

Pan Screw(2)0017-00101-1282

Washer(2)0017-00104-0309

Resistor Retainer0K39-01043-0000

Hex Nut(3)0017-00103-0081

Mounting Rod0K63-01166-0000

Mounting Bracket0K39-01036-0000

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ARCTIC SILVER 93R 93R-0XXX-02Power Control Board S/N CCN100000 and UP Assembly Number - AK39-00022-0001

Bracket0K39-01027-0000

Philip Screw(4)0017-00101-0823

Plastic Grommet(4)0017-00042-0821

Power ControlBoardGK61-00002-0045

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ARCTIC SILVER 93R 93R-0XXX-02Alternator w/Pulley Assembly S/N CCN100000 and UP Assembly Number – AK63-00093-0000

Alternator Pulley0K61-02500-0001

Alternator0017-00009-0841

Locking Nut0017-00103-0117 Washer

0017-00104-0044

Bolt0017-00101-0956

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ARCTIC SILVER 93R 93R-0XXX-02Crank Shaft and Bearing Assembly S/N CCN100000 and UP

*Small Thrust Washer(2) 0K63-01129-0000

*Needle Bearing(2) 0K63-01128-0000

*Large Thrust Washer(2) 0K63-01129-0001

*Small Snap Ring(2) 0017-00100-0241

*Bowed Retainer Ring(2) 0017-00100-0243

Washer(2)0017-00104-0409

Bolt(2)0017-00101-1705

Flywheel Screws (3)0017-00101-1715

Washers(3)0017-00104-00458

Pulley AssemlbyAK63-00051-0000Pully0K63-01018-0000

Crank Arm Hu b

*Crank Shaft

*Crank Shaft & Bearing Kit GK63-00002-0077

Crank Arm Hub(2)0K63-01095-0001

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ARCTIC SILVER 93R 93R-0XXX-02Intermediate Shaft and Bearing Assembly S/N CCN100000 and UP

Intermediate Bearings (2,not availableseparately)

Spacer (not available separately)

Intermediate Pulley(not available separately)Intermediate Shaft and

Bearing Assembly KitGK63-00002-0007

Magnet118E-00001-0124(not included in kit)

Retaining Ring0017-00100-0242

Delrin Washers (2)0017-00104-0455

Clutch AssemblyAK63-00026-0000(not included in kit)

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ARCTIC SILVER 93R 93R-0XXX-02Idler Bracket Assembly S/N CCN100000 and UP Idler Bracket Assembly – AK63-00021-0000

Idler Bracket0K63-01050-0000

Idler BearingAK63-00008-0000

Lock Nut0017-00103-0218

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ARCTIC SILVER 93R 93R-0XXX-02Seat Assembly S/N CCN100000 and UP

Foam Grip0K14-01926-0005

End Cap0K19-01208-0001

Seat AssemblyAK51-00034-0003

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ARCTIC SILVER 93R 93R-0XXX-02Seat Assembly - Bottom S/N CCN100000 and UP

Lock Assembly

Screw(2)0017-00101-1748

Locking Nut(8)0017-00103-0325

Bolt(4)0017-00101-1743

Washer(4)0017-00104-0462

Spacer(4)0K51-01044-0000

Roller AssemblyAK51-00056-0001

Roller (2), LT0K51-01034-0002

Roller Shield(4)0K51-01059-0001

Locking Nut(4)0017-00103-0326

Washer0017-00104-0461

Roller (2), RT0K51-01034-0001

Washer(4)0017-00104-0463

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ARCTIC SILVER 93R 93R-0XXX-02Seat Frame Assembly S/N CCN100000 and UP

Plastic Shield0K19-01185-0001

Complete Seat Assembly AK51-00027-0003

Screw(4)0017-00101-1746

Washer(4)0017-00104-0462

Front Stop Bracket0K51-01062-0000

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ARCTIC SILVER 93R 93R-0XXX-02Seat Pads and Accessory Tray S/N CCN100000 and UP

Accessory TrayAK39-00052-0004

Washer(4)0017-00104-0462

Mounting Screw(4)0017-00101-1743

Seat Back0K51-01056-0001

Seat Bottom0K51-01054-0001

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ARCTIC SILVER 93R 93R-0XXX-02Extrusion Assembly – AK39-00027-0006 S/N CCN100000 and UP

Extrusion Seat AssyAK39-00027-0006

Locking Rack0K51-01013-0002 Decal

0K51-01039-0001

Screw0017-00101-1750

Stop Bracket0K51-01061-0001

Plastic Grommet0017-00042-1055

Bolts0017-00101-1183

Bumper0017-00041-0654

Screws0017-00101-1751

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ARCTIC SILVER 93R 93R-0XXX-02Locking Assembly – AK51-00053-0001 S/N CCN100000 and UP

TORX Screw0017-00101-1742

KnobAK51-00029-0001

Anti-Rattle Washer0K51-01060-0001

Handle Shaft0K51-01007-0000

Groove Pin0017-00007-0245

Compression Spring0K51-01012-0000

Washer0017-00104-0421

Housing-Insert AssemblyAK51-00030-0001

Locking-Block AssemblyAK19-00147-0000

Retainer Bearing0K51-01011-0000

E-Ring0017-00100-0018

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ARCTIC SILVER 93R 93R-0XXX-02Wheel and Leveler S/N CCN100000 and UP

Pan Screw(2)0017-00101-1747

Wheel Screw0017-00101-1747

Flat Washer0K63-01041-0000

Wheel Insert0K63-01039-0000

Wheel AssemblyAK63-00016-0001

Lock Nut0017-00103-0273

Leveler0017-00009-0795

Leveler AssemblyAK61-00035-0000

Rear StabilizerGK39-00002-0012

End Cap0K63-01219-0001

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ARCTIC SILVER 93R 93R-0XXX-02Cables S/N CCN100000 and UP

15 OHMsResistor

Polar Receiver PCBAK39-00064-0000