Lifecycle Quality ManagementWith the QDM System

Part / Process Variation Product Non-Conformance

Traceability Gaps

Rework-Scrap-Tooling Changes

Warranty

& Liability

Problems to Mitigate…

DCS solution set is aimed at addressing 3 problem areas-

VariationNon-Conformance

Traceability

Predict Variation Analysis

Find Closed – Loop Quality

Closed – Loop QualityConc

ept

Prod

uctio

n La

unch

Full

Prod

uctio

nPlan

ResolveMANUFACTURING

ENGINEERING

Program timing

Problem Mitigation - DNA

3DCSMeasurement Plans / Points

Tracking Reporting

Dashboards Root Causing Analytics

Problem Solving

QDM

QDM

QDM

The Closed Loop approach is aimed at enabling these kinds of problems to be analyzed and multiple solutions to be tried through simulation, and then validated through automated as-built reporting.

DCS provides software solutions for Dimensional Variation Analysis which supports the up front engineering process and Corporate Quality Intelligence which enables the validation of manufactured components, regardless of where or how they are manufactured.

– Multiple different measurement processes

– Multiple different facilities, locations or suppliers

– Multiple different output formats

– No centralized storage facility for data and reports

– Non-standard, localized or delayed reporting

– Supporting multiple quality reporting systems

Are any of these issues applicable to you?

…Impediments to Quality Process Consistency…

Data Collected from any measurement / test source at any location in any format

Instant Access to all quality information for ALL users in a

standardized format

QDM is a system which enables an entire organization to- Report (All Quality status / performance, Dashboards, FAIRS, more…)Analyze (SPC, root cause, problem solve) Share (Executives, Engineers, Analysts, Technicians)

Automated Solution

QDM is the solution!QDM automates your quality process in an easy to use environment for all quality stakeholders to identify and act on quality status and issues.

Data ServerQDM-3D

QDM-Web Clients

Supplier

Plant B

Plant A

Measurement Data

Data

Qu

ery

Pop

ula

ted

QD

M R

ep

ort

Templates

QDM Datagrabber– data loader

Data Input Automation

QDM-Web Server (SQL)

QDM-3D Analyst - template authoring

QDM-Web Client - user portal accessible anywhere

QDM System Components

Author Report Templates

Read data from any Supplier or Plant measurement source

View Graphical Reports & docs for Status &

Root Cause

QDM Quality Management System

QDM-Web Server

Client Users

This data is aggregated into a common format and stored into a quality database.

Pre-configured templates are then combined with the data, for access and action by client users.

The QDM process begins with data input from plants, labs, suppliers, and even customers.

QDM Web Client Portal – Configurable UI

Navigate to part or assembly

Search for any part number

or name

Secure password user login

Hot links to part information

Data SummaryHot links to automated reports

Data filtering

Export your data

QDM provides access through a configurable user interface within your standard web browser.

7 Seconds

Quality Reports When You Need Them

QDM

• 99-000070-04 Advanced Product Quality Planning Status Report• 99-000059-04 PPAP Approval Checklist• 99-000060-04 Control Plan• 99-000061-04 Capability Study• 99-000062-04 Gage R&R (Tolerance)• 99-000063-04 Dimensional Results• 99-000064-04 Appearance Report• 99-000065-02 Parts Submission Warrant (PSW)• 99-000066-04 Supplier Corrective Action Request form• 99-000069-04 Gage R&R (Total Variation)• 99-000094-04 PPAP Submission Workbook• 99-000042-04 Supplier Quality System Assessment• 99-000041-04 Supplier Profile and Questionnaire• 99-000121-03 Packaging Labeling Instruction• 99-000126-04 APQP Document• 99-000158-04 Interim PPAP Recovery Sheet

Reference- QDM can support standard documents such as-

Total Quality Process Support

QDM SQA is a remote web client for suppliers to report quality status in customer specific QDM

format

Customer receives an inspection report in EXACTLY the same format as is used internally

Benefits :

Quick & Efficient Quality Reviews

Reduced Approval Time

Enhanced Quality

QDM SQA - Supplier Quality AssuranceQDM Report of 10 Piece Inspection

Graphical Index Page

SupplierQuality

Plants /Suppliers

DataManager

ITAdmin

TopManagement

QDM Gateway

InspectionDept

Report Publisher

Data AnalysisExperts

Web based real-time reports published on demand

Perform advanced root cause analysis

Centralized system to manage & maintain

Receive/Map report requests

Receive work orders

Upload results

Plants & suppliers Sharing data

Create/Monitor FAIR’s

Manage Non-Conformances

Dashboard for quality metrics

Top management summary reports

ProductEngineering

Apply “as-built” data to enhance design robustness

QDM – One Quality Portal for All

QDM

QDMEnterprise-wide Quality Intelligence at

ALL levels of your business

3DCS

Closes the Loop with Design &

Engineering

Multi-source Data Support

Multi Plant SolutionSupplier Quality

Integration

Complete Quality Management System

• Top Management• Plant / Program

• Engineering / Quality• Supplier Quality

• Machinery / High Tech mid-2000’s

• Aerospace Expansion circa 2000

• Automotive Inception 1994

• Quality Solutions for Global Manufacturers– Experts in Dimensional Engineering– US Corporation with Global Footprint

DCS – Who Are We?

• Strategic Partnerships Dassault Systemes

V5-V6 Quality Solution Solidworks Variation Analysis

Inspection Xpert (FAIR & PPAP)

DCS, Inc.580 Kirts Blvd.Troy, Michigan 48315USA

HQ Office: 248-269-9777Web: www.3dcs.comEmail: sales@3dcs.com

Thank You For Your Time