Leverage the Power of Experion LCN · - The two protocols required some separate handling...

Leverage the Power of Experion LCNMarjorie Ochsner

June 2018

Honeywell Confidential - © 2018 by Honeywell International Inc. All rights reserved.

1

Strong Foundation

Retain Intellectual Property

• Supervisory and Base Regulatory Control

• I/O Modules and Wiring

• Graphics


Renew Infrastructure and Upgrade On Process

2

Fault Tolerant Ethernet

Reduce Footprint

Incremental Upgrades


Create the Future TODAY

3

Virtualization enables Hardware Independence

Improve Operations

Expand and Improve Controls


Experion LCN Now Live!

Virtualized AppliancesRedundant AM, EHBEPLCG (physical only)

Soft HPM Simulator for OpenVEPUniSim Integration

ELCN System Management Enhancements

Phase 2

R501, TPN687ELCN Hardware

(Universal Embedded Appliance and MAU)ELCN Bridge

ESVT, EST, ACET, EAPPHM

Physical NIMPhysical AM (non-redundant)

ELCN System Management

Phase 1


Experion LCN Components

5

Availability Physical Virtual

Experion R501

TPN 687Post Windows

Universal

Embedded

Appliance

Windows Appliance

ELCN Bridge N/A N/A

HM (History Module)

EST (Experion Station TPS)

ESVT (Experion Server TPS)

ACET (Application Control

Environment TPS)

EAPP (Experion Application

Processing Platform)

AM (Application Module)Physical (non-

redundant)

Add Virtual

Add Redundancy

ENIM (Enhanced Network

Interface Module)Physical Virtual

EHB (Experion Hiway Bridge)

EPLCG (Enhanced PLC

Gateway)

NG (Network Gateway) After 2018 After 2018


Starting Continuous Innovation Journey6

History Module

Network

Interface

Module

Hiway

Gateway

Application Module

HPM

Logic Manager

Basic Controller

Universal Control Network

Data Hiway

Local Control Network


Operations Improvements

7


Unify System Management

8


9

Auto-generated

System Status

Dashboard

With selected

Node faceplate

R501.1


Experion R501 TPN 687

10

• Virtual/Physical ESVT, EST, EAPP,

ACET, HM

• Physical ENIM and AMC300C300

Safety Manager

TCMI

Control

Firewall

ACE-T

E-APP

Experion

Server-TPS

Level 2 Switch

Experion

Station-TPS

History

Module

Enhanced Network Interface Module

Application Module

EHPM

ELMM

C300 UHIO

Local

Control

Network

Experion LCN Bridge

EHB EPLCG, NG


Universal Embedded Appliance (UEA) Hardware

11

A redundant pair can be

hosted in a single UEA

mounting shelf


MAU Connection (ELCN Bridge Only)

• UEA based ELCN Bridge requires LCN connection, this is done using new MAU Cables

• New smaller MAU Cables are introduced for UEA based ELCN Bridge

- MAU ports are smaller to accommodate connector in back of UEA

Does not need special mounting location for MAU

- One MAU Cable per LCN cable connection

Failure of one MAU Cable will not affect ELCN Bridge connection

12

Old MAU connection

New MAU Cable with smaller connectors


ELCN Guiding Architectural Principles

• All existing “Customer-created TDC data objects” (checkpoints, button configuration files,

display objects, CL/AM objects, etc) run without recompile, rebuild, or reconstruction

• For any given “Customer-created TDC data object” source file, there will be only one

compiled object file

• Customer experience on similar node types of differing architectures will be the same

• All data on the wire will be in same format, supporting hybrid Coax LCN and ELCN topology

communications

• All data on mass storage will be in same format, supporting consistent data internally and

external to ELCN

13


Experion LCN Capacity

• Capacity of LCN Personality Remains Unchanged

- Retain Underlying Execution Timing

- Retain Code

- ELCN has Same Capacity Limitations

• ELCN Bridge

- ELCN has 8 times the network capacity than what it needs in a

fully loaded 96 node system

- Bridging Function doesn’t take much CPU capacity (60% CPU

free)

• ELCN Uses Multi-Cast

- Must follow FTE Best Practices

- LCN Traffic unchanged when node switched to ELCN

- Isolated to ELCN and LCN Nodes using IGMP snooping

*Internet Group Management Protocol

https://www.honeywellprocess.com/library/marketing/tech-specs/Experion-LCN-Tech-Spec.pdf


LCN Load Reduction Using EHPM Experion Integration15

• Convert to HMIWeb Displays

• Reduce # of Op Stations (Max

20 ES-T),

• Can Still Increase Monitor

Area

• Move TPN History to Experion

History and remove HM used for

History

• Move from E-APP OPC

collection to ESV-T

• C300 direct connect

C300C300

Safety Manager

TCMI

Control

Firewall

ACE-T

E-APP

Experion

Server-TPS

Level 2 Switch

Experion

Station-TPS

History

Module

Enhanced Network Interface Module

Application Module

EHPM

ELMM

C300 UHIO

Local

Control

Network

Experion LCN Bridge

EHB EPLCG, NG


OPM (On Process Migration)

• Same Classic LCN Behavior

- Must be Redundant Nodes

- Same Hardware platform

Classic NIM/HG/AM-R/EPLCG to Classic NIM/HG/AM-R/EPLCG

ELCN ENIM/EHB/AM-R/EPLCG to ELCN ENIM/EHB/AM-R/EPLCG

• On Process between different hardware platform- More Information in Thursday/Friday

Classes

- ESVT pre-501 to ESVT post-R501

- Classic NIM to ENB to Classic ENIM to ELCN ENIM (Physical or Virtual)

- Classic HG to EHB (junction gateway) to EHB simple gateway to ELCN EHB simple gateway

(Physical or Virtual)

• No On Process between ELCN Virtual to and from ELCN Physical

16


OPM (On Process Migration)

• Same behavior

- Must be Redundant Nodes

- Same Hardware platform

Classic NIM/HG/AM-R/EPLCG to Classic NIM/HG/AM-R/EPLCG

ELCN ENIM/EHB/AM-R/EPLCG to ELCN ENIM/EHB/AM-R/EPLCG

• On Process between different hardware platform- More Information in Thursday/Friday

Classes

- ESVT pre-501 to ESVT post-R501

- Classic NIM to ENB to Classic ENIM to ELCN ENIM (Physical or Virtual)

- Classic HG to EHB (junction gateway) to EHB simple gateway to ELCN EHB simple gateway

(Physical or Virtual)

• No On Process between ELCN Virtual to and from ELCN Physical

17


UniSim Integration Coming Soon

18

ESV-T ES-T HM

FTE

AM

UCS TPSIM Server

USO Simulator

SMM

xPM HPM

TRICONEX FSC

TPSIM

EAPP


Virtual OTS Anytime Anywhere

19

ESV-T ES-T HM

FTE

AM

UCS TPSIM Server

USO Simulator

SMM

xPM HPM

TRICONEX FSC

TPSIM

EAPP


Virtual OTS Anytime Anywhere

20

ESV-T ES-T HM

FTE

AM

UCS TPSIM Server

USO Simulator

SMM

xPM HPM

TRICONEX FSC

TPSIM

EAPP


Look Mom No Hardware

• Access with Remote Desktop, Any

time, Anywhere

• Hardware Independence

• Reuse and Improve on Years of

Intellectual Property

21


ELCN Virtualization Benefits

Remove Coax

from control room

New station

connectivity options

Reduction in heat and

noise

Improved Hardware

Sustainability

Future proofing TPS

investment

Simplified System

Management

Higher Availability


Unified Experion LCN Architecture

23

History Module E-APP

EHPM

ACE-T Experion

Server-TPS

C300C300

Control

Firewall

EPLCG, ENIM, AM, AM-R, EHB

C300 UHIO

ELMM

Experion

Station-TPS

ENIM, AM, AM-R, EHB

Safety Manager

TCMI

• Virtual/Physical ESVT, EST, EAPP,

ACET, HM, ENIM, AM, EHB

• Physical EPLCG


Hardware Independence

24

• Install physical or virtual

infrastructure proactively

•On Premise or Cloud

•Ready to Upgrade and

Expand

•New Spare Part


EPLCG

• There are 6 different configurations of PLC attachment associated with PLCG/EPLCG

- The two protocols required some separate handling (especially for LCN module redundancy)

- Redundancy also adds variety to the configuration of the EPLCG

- The result is that customers could have any one or a combination of up to 6 configuration types

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EPLCG Upgrade Options

Upgrade Factors Experion

LCN xPLCG

Experion

SCADA

EHPM Level 1

Interface (SIM

or ELMM)

PCDI

Retain Existing LCN

Point Structure

X X –Requires

some re-

engineering

Upgrade of 3rd Party

Device Changed to

Modbus TCP/IP

X – requires

additional

Serial

Modbus

converter

X –New Point

Structure

X –Requires

some re-

engineering

X –New Point

Structure

Upgrade to ELCN

while Serial

Connection Still

Exists

X X-New Point

structure and

additional

Serial Modbus

converter

X-Requires

some re-

engineering

X-New Point

Structure and

Serial Modbus

converter

26

Many Use Cases for Retention of LCN Point Structure – minimal engineering

• Safety System

• AM Relationship


New Rear Termination Module Description

27

PORT

PORT

R ED

P OR

T / J UMP ER

S PO

RT 1 P

ORT

2

F TE-A F T E

-B IN TER

-L INK

PORT

PORT

RED

POR

T / JU MP

E RS

POR

T 1 PO

R T 2

FTE-A F TE-B IN T

ER- LIN

K

Redundancy Cable

Modbus Configuration Jumper Cable

FTE Connections

FTE Connections

PowerCords

Existing Customer Connections

Three Headed9 Pin D Sub to 25 pin D SubConnectors

Micro


Migration Planning

• Determine the desired location for the ELCN Bridge UEA modules

• Locate ELCN Bridge Nodes and Appliance nodes so that the front-panel displays are readable

• Determine the sequence of the nodes which are to be migrated

- Controller Level (Level 1) migration path

- Level 2 TPS Nodes migration path

• Identify the nodes that need to be shut down and removed/relocated prior to performing the disassembly procedure

- Follow appropriate procedures to shut down the applicable nodes before proceeding with any disassembly

• Very Important:

- For ELCN:

Virtualization planning

FTE Switch Configuration planning

28


Migration Planning

• Determine the desired location for the ELCN Bridge UEA modules

• Locate ELCN Bridge Nodes and Appliance nodes so that the front-panel displays are readable

• Determine the sequence of the nodes which are to be migrated

- Controller Level (Level 1) migration path

- Level 2 TPS Nodes migration path

• Identify the nodes that need to be shut down and removed/relocated prior to performing the disassembly procedure

- Follow appropriate procedures to shut down the applicable nodes before proceeding with any disassembly

• Very Important:

- For ELCN:

Virtualization planning

FTE Switch Configuration planning

29


Continuous Innovation

30

History Module E-APP

EHPM

ACE-T Experion

Server-TPS

C300C300

Control

Firewall

EPLCG, ENIM, AM, AM-R, EHB

C300 UHIO

ELMM

Experion

Station-TPS

ENIM, AM, AM-R, EHB

Safety Manager

TCMI


Other Sessions of Interest• Monday – June 18th

- 2:25 - 3:05 PM : Spotlight Area in the Knowledge Center - Cibolo Canyon Ballroom

Spotlight : Improve, and Test and Train on Experion LCN with OpenVEP - Rich Clark and Jennifer Prgesa, Honeywell

• Tuesday – June 19th

- 8:00 AM General Session : Grand Oaks Ballroom

Legacy Redefined – The Experion LCN – David L. Patin, ExxonMobil Research and Engineering

- 11:25 AM - 12:10 PM: Spotlight Area in the Knowledge Center - Cibolo Canyon Ballroom

Spotlight: Love Migration: On Process Migration to EHPM – Joe Bowers, Honeywell

- 4:55 - 5:40 PM: Spotlight Area in the Knowledge Center - Cibolo Canyon Ballroom

Spotlight: Upgrade to Experion LCN Live! – Steven Roby, Honeywell

• Wednesday – June 20th

- 8:00 AM – 10:00:

Workshop: Operator Training using ELCN and Managed OTS - Marjorie Ochsner and Jennifer Prgesa, Honeywell

Roundtable: Migration Planning & Execution Best Practices - Jeff Kesterson, DuPont and Owen Sillett, Honeywell

- 10:30 - 11:15 AM:

Cost-effective Migration from FSC to Safety Manager – Gijs Jan Peek, Honeywell

- 11:25 AM – 12:05 PM:

Multi-year Migration Benefits and Experiences with EHPM and C300 – Shane Scoles CVR Energy

Virtualization of an Experion TPS Connected System – Hollis Scriber, Clearwater Paper

Assurance 360 Program at Refining NZ – Peter Smit, Refining NZ

- 2:05-2:45 PM

Experion HIWAY Bridge – Linking Past and Future, Eben Demong

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Knowledge Center Open Every Day


Training Classes

• Secure Network Planning: Best Practices for Experion

and ELCN Virtual Migrations, Jay Gustin and Robert

Alston, Honeywell

• Strengthening and Leveraging your Core by

Upgrading to Experion LCN and EHPM, Jim Nichols and

Steven Roby, Honeywell

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https://www.honeywellprocess.com/en-US/training/Pages/default.aspx

https://www.honeywellprocess.com/en-US/training/Pages/default.aspx

https://www.honeywellprocess.com/en-US/training/_layouts/honeywell/hps/training-course.aspx?CourseId=ID&CourseIdValue=646&OfferingId=ID&OfferingIdValue=10964

https://www.honeywellprocess.com/en-US/training/_layouts/honeywell/hps/training-course.aspx?CourseId=ID&CourseIdValue=645&OfferingId=ID&OfferingIdValue=10963

Leverage the Power of Experion LCN · - The two protocols required some separate handling...

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