Level indicator - MECON
Transcript of Level indicator - MECON
MENKARLevel indicator
OPERATING INSTRUCTIONS
© MECON GmbH BA / MENKAR / EN / 19-10
2 © MECON GmbH BA / MENKAR / EN / 19-10
Content
1 SAFETYINSTRUCTIONS..............................................................................................41.1 Intended use .......................................................................................................................41.2 Certifications ......................................................................................................................51.3 Manufacturer’ssafetyinstructions ...............................................................................5
2 INSTRUMENTDESCRIPTION ......................................................................................62.1 Scopeofdelivery ...............................................................................................................62.2 Nameplate ...........................................................................................................................7
3 INSTALLATIONANDPRINCIPLEOFOPERATION ....................................................83.1 Installationnotes ...............................................................................................................83.2 Installationconditions ......................................................................................................83.3 Installationinstructions ...................................................................................................93.4 Principleofoperation .......................................................................................................93.5 Displayoftheactuallevel ................................................................................................103.6 Availablefloats ...................................................................................................................103.7 Changeofprocessconditions ........................................................................................103.8 Configuration ......................................................................................................................11
4 START-UP ......................................................................................................................11
5 TECHNICALDATA .........................................................................................................125.1 Max.pressure16bar,150lbs ..........................................................................................125.2 Max.pressure40bar,300lbs .........................................................................................145.3 Max.pressure250bar,1500lbs .....................................................................................155.4 Withoutsurgepipe(surfacetankmounting) ...............................................................165.5 WithsurgepipeØ54or60.3(surfacetankmounting) ..............................................175.6 With3guiderodsØ76orØ104(surfacetankmounting) ........................................185.7 WithsurgepipeØ76.1or88.9(surfacetankmounting) ............................................19
6 CONTACTORS ...............................................................................................................206.1 Generaluselevelswitch ..................................................................................................216.2 Intrinsicallysafelevelswitches(Exi) ............................................................................226.3 Pressure-safelevelswitches ..........................................................................................236.4 Reedchainforcontinuousdisplay.................................................................................24
3© MECON GmbH BA / MENKAR / EN / 19-10
IMPRINT
Allrightsreserved.AnyreproductionorusagewithoutthewrittenauthorisationofMECONGmbH-evenpartialcontent-isstrictlyprohibited.Subjecttochangewithoutnotice.
Copyright2019MECONGmbH-Röntgenstr.105-50169Kerpen-Germany
7 SERVICE .........................................................................................................................267.1 Storage ................................................................................................................................267.2 Maintenance .......................................................................................................................267.3 Returningtheinstrumenttothemanufacturer ..........................................................267.4 Disposal ...............................................................................................................................27
8 FAULTREPORTING .......................................................................................................27
4 © MECON GmbH BA / MENKAR / EN / 19-10
SAFETY INSTRUCTIONS
1 SAFETYINSTRUCTIONS
1.1 Intended use
MENKARserieslevelindicatorsaresuitableforcontinuousmeasurementandmonitoringofthelevelofaliquidinopenorclosedcontainersasrequired.
Theliquidlevelinthecontainertobemonitoredistransmittedbyafloatina1:1ratioasananaloguevalue.Themeasurementisindependentoftheoperatingpressure.Theinstru-mentsarenotedfortheir robustconstruction,trouble-freeusageandgoodreadability,evenfromfurtheraway.
Variousmagneticallyoperatedcontactunitsforcontrolandregulationprocesses(acous-ticandopticalsignals,motorandvalvecontrollersorsimilar)areavailableasaccessories.Apartfromrequiringacertainminimumdistance,thecontactscanbefittedinanyorderandinanynumber.
Therobustdesignmeansitcanevenbeusedintoughconditions.Varioustypesofprocessconnectionsandfloatsmeetthediverseconditionsfoundacrossindustry.
Special features: » Universalapplicationsforalmostalltypesofliquids » Simple,robustconstructionwithmagneticdatatransmission » Strong,magneticcouplingsystemwithoutanymechanicaltransmission elements
» Goodreadability,evenfromadistance » Canalsobesuppliedforuseunderhighpressuresandtemperatures » Numberofcontactsandarrangementofthecontactisdefinedbytheuser;andonlylimitedbythecontacthousingdimensions
» Nohydraulicconnectionbetweenindicatorandmedium » Easytoinstall » Highmeasurement/displayedrange.Alsoavailableinasplitdesignabove5000 mm. » Alsoavailablewithamagneticflapperdisplay,
5© MECON GmbH BA / MENKAR / EN / 19-10
SAFETY INSTRUCTIONS
1.2 Certifications
CEmarking
ByaffixingtheCEmark,themanufacturercertifiesthattheMENKARlevelindicator,whereapplicable,complieswiththelegalrequirementsofthefollowingEUdirective:
» PressureEquipmentDirective2014/68/EU » ThepermittedmediaareGroup1gasesandliquids » ClassIII(ClassificationundertheconditionPS.V<1000(Article4.1.1a)
1.3 Manufacturer’ssafetyinstructions DisclaimerThemanufacturerisnotliablefordamagesofanykindcausedbytheuseoftheinstru-ment,including,butnotlimitedto,direct,indirect,incidental,punitiveandconsequentialdamages.
Awarrantyappliestoeveryproductpurchasedfromthemanufacturer,accordingtotherelevantproductdocumentationandourvalidtermsandconditions.Themanufacturerreservestherighttorevisethecontentofthedocuments, includingthisdisclaimer,withoutnotice,andisnotliableinanywayforanypossibleconsequencesofsuchchanges.
ProductliabilityandwarrantyTheresponsibilityforensuringthatthemeasuringinstrumentissuitablefortheparticu-larapplicationrestssolelywiththeoperator.MECONGmbHassumesno liabilityfortheconsequencesofmisuse,modificationsorrepairsthatwerecarriedoutbythecustomerwithoutpriorconsultation.
Incaseofacomplaint thedisputedelementsmustbecleanedofanyhazardoussub-stancesandbereturnedtothemanufacturer,unlessotherwiseagreed.
GeneralinformationTopreventinjurytotheuserordamagetotheinstrument,itisnecessarythatyoureadtheseoperatinginstructionscarefullybeforestartingtouseit.
Thishandbookis intendedtocoverthecorrect installation,operationandmaintenanceof the instrument.Specialdesignsfor special applicationsandcustommodelsarenotcoveredbythisdocumentation.
0035
6 © MECON GmbH BA / MENKAR / EN / 19-10
INSTRUMENT DESCRIPTION
2 INSTRUMENTDESCRIPTION
2.1 Scopeofdelivery
MENKARwithlocalindicator,capanddrainplugFloatValve(vent/drain)-optionalOperatinginstructionsOptional:Magneticflapper(mounted),contacts,reedchain
Fig. 1 Scope of delivery
7© MECON GmbH BA / MENKAR / EN / 19-10
INSTRUMENT DESCRIPTION
2.2 Nameplate
Type DevicenameDrawingNo. DrawingnumberSerialNo. SerialnumberConnection ProcessconnectionCtoC Nozzledistance(centretocentre)Tsmin./max. Temperaturerange(min./max.)ofmediumin°Cpmin./max. Pressure(min/max)pmax.atTsmax. MaximumpermissibleoperatingpressureatTsmax.Material MaterialusedforthewettedpartsSpecificdensity RelativedensityCE CEmarking,classificationaccordingtothe
PressureEquipmentDirectiveTAGNo. TAGnumber
8 © MECON GmbH BA / MENKAR / EN / 19-10
INSTALLATION AND PRINCIPLE OF OPERATION
3 INSTALLATIONANDPRINCIPLEOFOPERATION
3.1 Installation notes
Information!
All instruments are carefully checked for proper functionality before shipment.
Immediately on receipt, check the outer packing carefully for damage or signs of improper handling. Report any damage to the carrier and your local sales staff. In such cases, a description of the damage, the type and the serial number of the instrument should be given.
Unpack the instrument carefully to avoid damage.
Check the delivery for completeness on the basis of the delivery note and the match between the valve and the float.
Check the nameplate to ensure that the delivered level indicator meets with your order.
3.2 Installation conditions
Thefollowingpointsmustbeobservedwheninstallingtheinstrument.
» TheMENKARlevelindicatormustbemountedverticallyonthetank. » Itmustbeensuredthatanymagneticfieldsgeneratedbyotherinstrumentsdonotaffectthemeasurements.
» Selectscrewsandgaskets(tobeprovidedbythecustomer)thatmeetthepressurespecificationsoftheconnectionflangeandtheoperatingpressure.
» Theprocessconnections(flanges)mustfit,i.e.theymustbecentredandparallelandproperlyboltedontopreventanyunnecessarymechanicalstressbeingappliedtotheinstallation.
» Thetankmustbefreeofanycontamination.Theuseofshut-offelementsisrecom-mendede.g.taps,valves,etc.,installedbetweentankandlevelindicator,sothatthelevelindicatorcanbecleanedindependentlyofthetank.Thedrainplug(ifordered)inthebottomflangeshouldalsobereplacedwithadraintapfittedwithadrainpipe.
9© MECON GmbH BA / MENKAR / EN / 19-10
INSTALLATION AND PRINCIPLE OF OPERATION
Thefollowingpointsshouldbenotedwheninstallingtheinstrumentsinthepipeline:
» Removethetransportlockfromthevalve. » Beforeinstallation,checkthatthefloatinthevalvecanmovefreelywithoutjamming.
3.3 Installation instructions » Theeffectivepressureoftheinstallation(themaximumpressureallowedbythepres-surereliefvalve)mustneverexceedthemaximumallowablepressurePSindicatedonthenameplate.
» Theusermustensurethatthematerials(guidetube,floats,seals,etc.)thatcomeintocontactwiththefluidarecompatiblewiththisfluidandmeettheageingcharacter-isticsofthefluidandthemeasurementenvironment.Theappropriateinformationiseithergiveninthemanualorlistedinthecontractunderownspecifications.
» Theexternalpressure(Pext)mustequaltheatmosphericpressure(Patm).
3.4 Principle of operation
TheMENKARlevelindicatorsoperatewithasystemofcommunicatingtubesorthefloatprinciple:
Themediumentersfromthetankthroughthelowerconnectingtubeinthestandpipe.Thefloatlocatedinthestandpipethenfloatsintheliquid,itsheight(seeFig.1)correspondingdirectlytothelevelinthetank.
Eachmovementofthefloat(whenthelevelchanges)istransmittedtothemagneticflap-persbyamagnetinsertedinthefloat(rotationfromwhitetored)-othercoloursonre-quest-theredsideindicatingthelevel.
Asanoption,contactdevicesareavailablethatarealsoactu-atedbythefloat.
Themagnetic transmissionsystemworkswithoutcontact inallcases.
Fig. 1: Principle of operation
10 © MECON GmbH BA / MENKAR / EN / 19-10
INSTALLATION AND PRINCIPLE OF OPERATION
3.5 Displayoftheactuallevel
Thefloatisequippedwitharingsystemmadeofpermanentmagnetsinordertotransmittheliquidlevel.
Fordesignreasons,theminimumlevelinthemeasuringtubeisindicatedbytheaxisofthelowerlateralconnectingflange,i.e.thezeropointformsthecentrelineofthelowerconnectingflange.
Intheeventofamajorchangeintheproductdensityspecifiedintheorder,orwhenin-stallinganotherfloat,thescaleontheMENKARmayneedtobeadjustedtoensureacor-rectreading.Insuchacase,pleasecontactMECONGmbH.
3.6 Availablefloats
Allmagneticlevelindicatorsareequippedwithafloat.Asstandard,thefloatissuppliedinstainlesssteel,butcanalsobeorderedintitanium,Hastelloy,PVC-C,PVC-U,PPorPVDF.Thefloatmusthavesufficientbuoyancy,sotheprocessconditionsshouldbeconsideredwhenmakingtheselection.
Thefollowinginformationisrequiredforchoosingtherightfloat: » Medium » Density » Operatingpressure » Operatingtemperature
Thelowestselectabledensityis380kg/m³,dependingontheprocessconditions.Inthecaseofaggressiveliquids,thefloatcanalsobeorderedwithalining.Examplesinclude:E-CTFE,PFAandETFE.
3.7 Changeofprocessconditions
IftheuserwishestousetheMENKARtomeasureanotherproduct,thefollowingpointsshouldbeconsidered:
» ContactMECONGmbHforinformationaboutthecompatibilityofinstrumentsandproducts,especiallyiftheinstrumentistobeusedinhazardousareas.
» Whereapplicable,ensurethattherequirementsofthePressureEquipmentDirective2014/68/EUareadheredto.
» Theimmersiondepthofthefloatincreaseswithdecreasingdensityoftheproduct.Thisdepthalsodependsonthemodeloffloatandthematerialused(stainlesssteelortitanium).
11© MECON GmbH BA / MENKAR / EN / 19-10
START-UP
3.8 ConfigurationMENKARlevelindicatorsaremanufacturedinlengthsofupto5,000mm,dependingonthetype,andwithasplitdesignforlongerlengthsinordertofacilitatetransport.Thecon-nectionismadeusingflanges.Thefollowingpointsmustbeobservedtakingaccountoftheparticularoperatingdataandlocalconditions: » Typeoffitting » Typeanddesignofinstrument » Length/measuringrange » Scaletype(%,volumeorheightunits):Forscalesinvolumeunits,theusermustprovideanoutflowtable.Thescalecanalsoberetrofittedandinstalledbytheuser.Forrectangularandcylindricalcontainerswithflatorcurvedbases,inahorizontalorverticalposition,thescalecanbecalculatedatthefactoryinunitsofvolume(atreimbursementofcost).Forthis,thegeometricdimensionsofthecontainermustbespecified.
» Gatevalve:Itisadvisabletoprovideagatevalveintheconnectingpipes,sothatthelevelindicatorcanbecleaned,removedorre-installed.
Additionaldata: » Typeofmedium(withdensity) » Operatingpressureandoperatingtemperature » Nominaldiameteranddesignoftheconnectionflanges » Nominalwidthanddesignoffrontandblankflanges,ifdifferentfromstandard » Sealingmaterial.
4 START-UP
Theoperatinginstructionsaretobereadintheirentiretybeforeinstallationandcommis-sioning.Installationandrepairmayonlybecarriedoutbysuitablepersonnel!Downloadingthisdocumentfromthehomepageofwww.mecon.deandprintingitoutispermittedwhenitisusedwithoneofourlevelindicators.Thismanualmaynotberepro-ducedor transmittedbyphotocopyingor any other recording techniques or any othermeanswithoutthepriorwrittenconsentofMECONGmbH.
Great carehasbeen taken in thedevelopment andpreparationof thismanual.Never-theless,mistakescannotbefullyeliminated.Thecompanyandtheauthorarenotabletoacceptanylegalorotherliabilityforincorrectfunctionalityorinformationandanyconse-quencesthatmayarise.
MECONGmbHoffersnowarranty,expressorimplied,astoitssuitabilityforanypurposeotherthanthatdescribedinthismanual.
12 © MECON GmbH BA / MENKAR / EN / 19-10
START-UP
5 TECHNICALDATA
5.1 Max.pressure16bar,150lbs
Wereservetherighttochangetechnicaldataasaresultoftechnologicalprogress.Thelatestinformationonthisproductcanbefoundatwww.mecon.Youcanalsocontactoursalesdepartmentviae-mailatinfo@mecon.de.
MENKAR LMENKAR D
13© MECON GmbH BA / MENKAR / EN / 19-10
TECHNICAL DATA
Type D-16 / D 150 - L-16 / L-150
Material Stainlesssteel1.4404(316L),stainlesssteel1.4301(304),PP,PVC,
PVDF,PE,Monel,Titanium,Hastelloy,6Mo
Pipe 60.3x2mmor60.3x2.77mm
Pressure Max.16bar/150lbs
Temperature Max.+400°C
Measuringlength Upto5500mmin1piece,longerinseveralparts
Indicator rail Polycarbonate(maxtemp.+105°C,temporary+120°C)
Process connection DINDN15–DN32/PN16,B=75mm
ANSI½”–1¼”150#RF(RTJ),B=85mm
Weldingend/thread(external/internalthread),W=70mm
DN40–DN50andANSI1.½”–2”on1”pipe,B=130mm
Drain ¼",½"or¾"plugorvalveBSP/NPTorflange
Sideentryasabove
AdditionalflangeaccordingtoDINorANSI
Without
Sealingmaterial PTFE,aramides,graphite,spirallywound
Upper side ¼",½"or¾"plugorvalveBSP/NPTorflange
FlangeDN50/PN16orANSI2"150#RF
FlangeDN25/PN16(likedrain)
Without
Float Densitymin.380kg/m³
Pathlength Densitymin.920kg/m³A=210mm(*)
Densitymin.830kg/m³A=245mm(*)
Densitymin.720kg/m³A=295mm(*)
Densitymin.660kg/m³A=350mm(*)
Additionalreinforcement SpigotspacingCtoC>3metresforoffshore
SpigotdistanceCtoC>4metresforonshore
MENKAR Stainlesssteel
Marking NameplateaccordingtostandarddesigninVA
PEDmarkinguptoCategoryIIIstandard
Certifications MaterialcertificateEN102043.1+drawing
Pressure test
NACE MR 01.75 / ISO 15156
WPS/PQRstandardmaterial
Special Insulation,steamjacket,spring,electricheater
(*) Special length (also shorter) available on request.
14 © MECON GmbH BA / MENKAR / EN / 19-10
TECHNICAL DATA
Type D-40/D-300,L-40/L-300
Material Stainlesssteel1.4404(316L),stainlesssteel1.4301(304),PP,PVC,
PVDF,PE,Monel,Titanium,Hastelloy,6Mo
Pipe 60.3x2mmor60.3x2.77mm
Pressure 40bar/300lbs
Temperature Max.+400°C
Measuringlength Upto5500mmin1piece,longerinseveralparts
Indicator rail Polycarbonate(maxtemp.+105°C,temporary+120°C)
AluminiumwithstainlesssteelVA4flaps
CompletelystainlesssteelVA4
Process connec-
tionDINDN15–DN32/PN40,B=75mm
ANSI½”–1¼”300#RF(RTJ),B=85mm
Weldingend/thread(external/internalthread),W=70mm
DN40–DN50andANSI1.½”–2”on1”pipe,B=130mm
Drain ¼",½"or¾"plugorvalveBSP/NPTorflange
Sideentryasabove
AdditionalflangeaccordingtoDINorANSI
Without
Sealingmaterial PTFE,aramides,graphite,spirallywound
Upper side ¼",½"or¾"plugorvalveBSP/NPTorflange
Sideentryasabove
AdditionalflangeaccordingtoDINorANSI
Without
Float Densitymin.390kg/m³
Pathlength Densitymin.920kg/m³A=210mm(*)
Densitymin.830kg/m³A=245mm(*)
Densitymin.720kg/m³A=295mm(*)
Densitymin.660kg/m³A=350mm(*)
Additional rein-
forcementSpigotspacingCtoC>3metresforoffshore
SpigotdistanceCtoC>4metresforonshore
MENKAR Stainlesssteel
Marking NameplateaccordingtostandarddesigninVA
PEDmarkinguptoCategoryIIIstandard
Certifications MaterialcertificateEN102043.1+drawing
Pressure test
NACE MR 01.75 / ISO 15156
WPS/PQRstandardmaterial
Special Insulation,steamjacket,spring,electricheater
(*) Special length (also shorter) available on request.
5.2 Max.pressure40bar,300lbs
MENKAR L
MENKAR D
15© MECON GmbH BA / MENKAR / EN / 19-10
TECHNICAL DATA
Type D-64 / D-100 / D-160 / D-600 / D-900 / D-1500 / D-2500
Material Stainlesssteel1.4404(316L)/1.4571(316Ti)
Pipe 60.3x2.77mm/60.3x3.91mm
Pressure Max.250bar
Temperature Max.+450°C
Measuringlength Upto5500mmin1piece,longerinseveralparts
Indicator rail Polycarbonate(maxtemp.+105°C,temporary+120°C)
WithstainlesssteelVA4flaps
CompletelystainlesssteelVA4
Process connec-
tionDINDN15–DN32/PN64–PN160,B=80mm
ANSI½”–1¼”600#–2500#RF–RTJ,B=85mm
Weldingend/thread(external/internalthread),W=75mm
DN40–DN50andANSI1.½”–2”on1”pipe,W=130mm
Drain ¼”,½”or¾”plugsBSPorNPT
¼",½"or¾"valve
AdditionalflangeaccordingtoDINorANSI
Without
Sealingmaterial PTFE,aramides,graphite,spirallywound
Upperflange
(possiblyventi-
lation)
¼",½"or¾"plugorvalveBSP/NPTorflange
¼",½"or¾"valve
AdditionalflangeaccordingtoDINorANSI
Without
Float Densitymin.610kg/m³
Pathlength A=dependingonpressureandtemperature
Additional
reinforcementSpigotspacingCtoC>3metresforoffshore
SpigotdistanceCtoC>4metresforonshore
MENKAR High&lowinstainlesssteel
Marking NameplateaccordingtostandarddesigninVA
PEDmarkinguptoCategoryIIIstandard
Certifications MaterialcertificateEN102043.1+drawing
Pressure test
NACE MR 01.75 / ISO 15156
WPS/PQRstandardmaterial
Special Insulation,spring,electricheater
5.3 Max.pressure250bar,1500lbs
MENKAR D
16 © MECON GmbH BA / MENKAR / EN / 19-10
TECHNICAL DATA
Type F-00A / F-00B
Material Stainlesssteel1.4404(316L),othersonrequest
Pipe 60.3x2mm(uppertank)
Surgepipe without
Pressure Max.60bar(dependingontype)
Temperature Max.+350°C
Measuringlength Max.5500mm
Indicator rail Polycarbonate(maxtemp.+105°C,temporary+120°C)
AluminiumwithstainlesssteelVA4flaps
CompletelystainlesssteelVA4
Process connec-
tionDINDN50–DN150/PN40,B
ANSI 2” – 6” 150# RF
ANSI 2” – 6” 300# RF
ANSI 2” – 6” 600# RF
Upper side ¼",½"or¾"plugorvalveBSP/NPT,flange
FloatF-00A FloatOD52mm
Densitymin.480kg/m³
Densitydependingonthemeasuringlength
Withameasuringlengthof1mforstandardfloats:
Fromdensity1210kg/m³A=115mm
Fromdensity1030kg/m³A=185mm
Fromdensity810kg/m³A=205mm
Fromdensity670kg/m³A=255mm
FloatF-00B FloatOD67or72mm
Densitymin.380kg/m³
Densitydependingonthemeasuringlength
Forameasuringlengthof1mforstandardfloats(OD72mm):
Fromdensity970kg/m³A=100mm
Fromdensity690kg/m³A=150mm
Fromdensity570kg/m³A=200mm
Fromdensity500kg/m³A=250mm
MENKAR Stainlesssteel
Marking NameplateaccordingtostandarddesigninVA
Certifications MaterialcertificateEN102043.1+drawing
Pressure test
BVcertificate
NACE MR 01.75 / ISO 15156
WPS/PQRstandardmaterial
5.4 Withoutsurgepipe(surfacetankmounting)
MENKAR F00
17© MECON GmbH BA / MENKAR / EN / 19-10
TECHNICAL DATA
Type F-01 / F-01A
Material Stainlesssteel1.4404(316L),othersonrequest
Pipe 60.3x2mm(uppertank)
Surgepipe Pipes54or60.3
Pressure Max.60bar(dependingontype)
Temperature Max.+350°C
Measuringlength Max.5500mm
Indicator rail Polycarbonate(maxtemp.+105°C,temporary+120°C)
AluminiumwithstainlesssteelVA4flaps
CompletelystainlesssteelVA4
Process connec-
tionDINDN50–DN150/PN40,B
ANSI 2” – 6” 150# RF
ANSI 2” – 6” 300# RF
ANSI 2” – 6” 600# RF
Upper side ¼",½"or¾"plugorvalveBSP/NPT,flange
FloatF-01 SurgepipeOD60.3,floatOD52
Densitymin.480kg/m³
Densitydependsonthemeasuringlength.
Withameasuringlengthof1mforstandardfloats:
Fromdensity1160kg/m³A=150mm
Fromdensity1030kg/m³A=185mm
Fromdensity810kg/m³A=205mm
Fromdensity670kg/m³A=255mm
FloatF-01A SurgepipeOD54,floatOD47
Densitymin.600kg/m³
Densitydependingonthemeasuringlength
Withameasuringlengthof1mforstandardfloats:
Fromdensity1050kg/m³A=150mm
Fromdensity910kg/m³A=200mm
Fromdensity800kg/m³A=250mm
Fromdensity730kg/m³A=300mm
MENKAR Stainlesssteel
Marking NameplateaccordingtostandarddesigninVA
Certifications MaterialcertificateEN102043.1+drawing
Pressure test
BVcertificate
NACE MR 01.75 / ISO 15156
WPS/PQRstandardmaterial
5.5 WithsurgepipeØ54or60.3(surfacetankmounting)
MENKAR F-01A
18 © MECON GmbH BA / MENKAR / EN / 19-10
TECHNICAL DATA
Type F-02 / F-04
Material Stainlesssteel1.4404(316L),othersonrequest
Pipe 60.3x2mm(uppertank)
Surgepipe 3guiderodsØ76orØ104
Pressure Max.60bar(dependingontype)
Temperature Max.+350°C
Measuringlength Max.5500mm
Indicator rail Polycarbonate(maxtemp.+105°C,temporary+120°C)
AluminiumwithstainlesssteelVA4flaps
CompletelystainlesssteelVA4
Process connec-
tionDINDN50–DN150/PN40,B
ANSI 2” – 6” 150# RF
ANSI 2” – 6” 300# RF
ANSI 2” – 6” 600# RF
Upper side ¼",½"or¾"plugorvalveBSP/NPT,flange
FloatF-02 3guiderodsØ76,floatOD52mm
Densitymin.480kg/m³
Densitydependingonthemeasuringlength
Withameasuringlengthof1mforstandardfloats:
Fromdensity1160kg/m³A=150mm
Fromdensity1030kg/m³A=185mm
Fromdensity810kg/m³A=205mm
Fromdensity670kg/m³A=255mm
FloatF-04 3guiderodsØ104,floatOD72mm
Densitymin.380kg/m³
Densitydependingonthemeasuringlength
Withameasuringlengthof1mforstandardfloats:
Fromdensity970kg/m³A=100mm
Fromdensity690kg/m³A=150mm
Fromdensity570kg/m³A=200mm
Fromdensity500kg/m³A=250mm
MENKAR Stainlesssteel
Marking NameplateaccordingtostandarddesigninVA
Certifications MaterialcertificateEN102043.1+drawing
Pressure test
BVcertificate
NACE MR 01.75 / ISO 15156
WPS/PQRstandardmaterial
5.6 With3guiderodsØ76orØ104(surfacetankmounting)
MENKAR F-02
19© MECON GmbH BA / MENKAR / EN / 19-10
TECHNICAL DATA
Type F-03A / F-03B
Material Stainlesssteel1.4404(316L),othersonrequest
Pipe 60.3x2mm(uppertank)
Surgepipe Pipes76.1or88.9
Pressure Max.20bar(dependingontype)
Temperature Max.+350°C
Measuringlength Max.5500mm
Indicator rail Polycarbonate(maxtemp.+105°C,temporary+120°C)
AluminiumwithstainlesssteelVA4flaps
CompletelystainlesssteelVA4
Process connec-
tionDINDN50–DN150/PN40,B
ANSI 2” – 6” 150# RF
ANSI 2” – 6” 300# RF
ANSI 2” – 6” 600# RF
Upper side ¼",½"or¾"plugorvalveBSP/NPT,flange
FloatF-03A Pipe76.1,floatOD67
Densitymin.470kg/m³
Densitydependingonthemeasuringlength
Withameasuringlengthof1mforstandardfloats:
Fromdensity1050kg/m³A=100mm
Fromdensity760kg/m³A=150mm
Fromdensity630kg/m³A=200mm
Fromdensity560kg/m³A=250mm
FloatF-03B Pipe88.9,floatOD72
Densitymin.380kg/m³
Densitydependingonthemeasuringlength
Withameasuringlengthof1mforstandardfloats:
Fromdensity970kg/m³A=100mm
Fromdensity690kg/m³A=150mm
Fromdensity570kg/m³A=200mm
Fromdensity500kg/m³A=250mm
MENKAR Stainlesssteel
Marking NameplateaccordingtostandarddesigninVA
Certifications MaterialcertificateEN102043.1+drawing
Pressure test
BVcertificate
NACE MR 01.75 / ISO 15156
WPS/PQRstandardmaterial
5.7 WithsurgepipeØ76.1or88.9(surfacetankmounting)
MENKAR F-03
20 © MECON GmbH BA / MENKAR / EN / 19-10
CONTACTORS
6 Contactors
Youwillreceiveelectricalsignalsbymountingoneormoremagneticswitchesonthelevelindicator.Withseveralswitchesyoucan,forexample,outputapumpcontrolcommand(pumpon/off)and/oranalarm(high/low).Levelswitchesforgeneraluseaswellasswitchesforhazardousareascanbesupplied.
Important!
The power supply must be switched off before wiring the instrument.
The density of the liquid can change due to changing pressure / temper-ature. In this case, the float can indicate a different level. In the case of intrinsically safe systems, it may be necessary to provide electrical galvanic isolation.
The process temperature of the switches may depend on the isolation options of the level indicator.
Operating manual:1. Mount the switch in the correct position.2. Move the float from the bottom to the top and back.3. Check the function of the switch.4. If necessary, change the connections of the switch if another function
is required.5. Connect the switch to the mains.
The integrated cables must be protected against pulling, twisting and mechanical damage.
Overvoltageprotectionforreedswitch:
Capacitiveloads(inthecaseofextremelylongcableguides)andlamploadsmaycausehighstartingcurrents,whichcangreatlyreducethelifeoftheswitchcontactswhenclos-ing. It is recommendedthatanovervoltageprotectioncircuit isused inserieswiththeswitchandascloseaspossibletotheswitch.
Fornormal signal circuits, thecapacity in thecable canbeneglectedbecause severalhundredmetresofcablemustbeconnectedtotheswitchtocausedamage.
21© MECON GmbH BA / MENKAR / EN / 19-10
CONTACTORS
Type HLS-15 LMS-Ha2 LMS-Ha1
Function SPDT SPDT SPDT
System Reed switch bi-stable Reed switch bi-stable Reed switch bi-stable
Max. rated 2.5 A / 60 W / 60 VA 0.8 A / 60 W / 40 VA 2 A / 40 W / 100 VA
Supply voltage 10 - 230V 10 - 230V 10 - 230V
Temperature range -25… +95 °C -40… +180 °C -50… +380 °C
Lifetime 1 x 109 1 x 108 1 x 107
Housing protection IP66 / 67 and IP68 IP 65 IP 67
Connection 5 metres of PVC cable M16 cable gland. M16 cable gland.
Dimensions 65 x 25 x 15 mm 100 x 75 x 40 mm 95 x 65 x 54 mm
Material Resin Aluminium housing AlSi housing
Circuit blackbrownblue
Options Temperature up to +130 °C Temperature up to +130 °C
6.1 Generaluselevelswitch
1 2 3
22 © MECON GmbH BA / MENKAR / EN / 19-10
Type HLS-25i LMS-Ha1E
Function SPDT SPDT
System Reed switch bi-stable Micro switch
Max. rated 250 mA / 1.3 W / 1.3 VA 0.5 A / 20 W / 30 VA
Supply voltage 10 - 30 V 10 - 24 V
Temperature range -25… +100 °C -50… +380 °C
Lifetime 1 x 109 1 x 107
Housing protection IP66 / 67 and IP68 IP 67
Connection 5 metres of PVC cable M20 cable gland. (blue)
Dimensions 80 x 25 x 20 mm 95 x 65 x 54 mm
Material Stainless steel VA4 housing AlSi housing
Circuit blackbrownblue
Options M16 cable gland. (blue)
Approval II 1 GD Exia IIC T6 GaII 1 GD Exia IIC T85°C IP 66/67 Da
Ex i "Simple resource"
6.2 Intrinsicallysafelevelswitches(Exi)
23© MECON GmbH BA / MENKAR / EN / 19-10
Type HLS-25d LMS-HaD
Function SPDT SPDT
System Reed switch bi-stable Micro switch
Max. rated 2.5 A / 60 W / 45 VA 2 A / 40 W / 100 VA
Supply voltage 10 - 230 V 10 - 230 V
Temperature range -25… +100 °C -40… +380 °C
Lifetime 1 x 109 1 x 107
Housing protection IP66 / 67 and IP68 IP66 / 67 and IP68
Connection 5 metres of PVC cable ¾ "NPT or M20 x 1.5 max 1.5 mm2
Dimensions 90 x 25 x 20 mm 130 x 130 x 90 mm
Material Stainless steel VA4 housing Aluminium housing
Circuit blackbrownblue
1 = brown, 2 = blue, 3 = black
Options Stainless steel VA4 housing2 x SPDT
Approval II 2 GD Exd IIC T6 GbII 2 GD Ex tb IIIC T85 °C Db
II 2G Ex d IIC T3..T4 GbII 2D Ex tb IIIC T135 °C..T200 °C Db
6.3 Pressure-safelevelswitches
24 © MECON GmbH BA / MENKAR / EN / 19-10
6.4 Reedchainforcontinuousdisplay
Itispossibletogeneratea4-20mAsignalbyusingareedchain.Thereedchainismount-edasstandardontheentirelengthoftheindicator.
Important!
If necessary, mount the reed chain on the level indicator. The 4 mA setting (0%) is marked on the reed chain and should correspond to the lowest point of the lower process connection.Supply 12 - 30 VDC
Only + and - terminals should be used for the wiring. The other terminals (3, 4, 5 and 6) can only be used for the factory.
25© MECON GmbH BA / MENKAR / EN / 19-10
Type Standard Exi Exd
Transmitter "SMART" type "SMART" type "SMART" type
Approval II 1G Ex ia IIC T4..T6 II 2G Ex db IIC T5..T1 GbII 2D Ex tb T100 °C..T350°C
Supply voltage 8 – 35 VDC 8 – 30 VDC 8 – 30 VDC
Temperature range -50… +350 °C -50… +350 °C -50… +350 °C
Measuring accuracy ± 5 mm ± 5 mm ± 5 mm
Pipe material Stainless steel1.4404 (316)
Stainless steel1.4404 (316)
Stainless steel1.4404 (316)
Max. measuring length 5.5 metres 5.5 metres 5.5 metres
Housing material ABS or aluminium Aluminium or VA Aluminium or stainless steel SS316
Type of protection IP 67 IP 67 IP 66 – IP 68
Connection M16 x 1,5 M20 x 1,5 ¾ "NPT, M20 x 1.5
Signal range 4 - 20 mA / 2 conductors 4 - 20 mA / 2 conductors 4 - 20 mA / 2 conductors
Options Higher accuracy (± 2.5 or ± 1 mm)
M16 x 1.5, M20 x 1.5; ½ "NPT; ¾ "NPT connection
HARD
IP 68 housing
PROFIBUS
FIELDBUS
Stainless steel VA4 housing
Housing with LCD display (also with optical buttons)
Signal range (ohm or V) output
26 © MECON GmbH BA / MENKAR / EN / 19-10
7 SERVICE
7.1 Storage
Storetheinstrumentinadryanddust-freeplace.Keepawayfromdirectcontinuoussunandheat.Avoidexternalloadsbeingplacedontheinstrument.
Thepermissiblestoragetemperaturesforstandard instrumentswithelectricalcompo-nentsare-40°Cto+70°C.
7.2 Maintenance
Attention!
Appropriate safety precautions must be taken when removing the instru-ment from the pipeline. As a rule, new seals must be used when they are being reinstalled in the pipeline!
7.3 Returningtheinstrumenttothemanufacturer
Duetocarefulmanufacturingprocessesandfinalchecksontheinstrument,theMENKAR is expected to operatewithout any troublewhere both installation and operation are carriedoutinaccordancewiththeseinstructions
ShouldyouneverthelessneedtoreturnainstrumenttoMECONGmbHpleaseobservethefollowingpoints:
Attention!
In order to protect the environment and safeguard the health and safety of our personnel, all instruments sent to MECON GmbH for repair must be free of toxic and hazardous substances. This also applies to cavities in these instruments. If necessary, the customer is kindly requested to neutralise or rinse these instruments before returning them to MECON GmbH.The customer must confirm this by filling in an appropriate form which is available for download on the MECON website.
» https://www.mecon.de/en/device-returns/
27© MECON GmbH BA / MENKAR / EN / 19-10
Attention!
If, in spite of these requirements, instruments are returned that contain toxic and dangerous substances, MECON GmbH is entitled to dispose of these substances at the expense of the customer without making any fur-ther enquiries.
7.4 Disposal
Attention!
Comply with the regulations in your country when disposing of instruments
8 FAULTREPORTING
Faultdescription Possiblecauseoffaultandrectification
Magneticindicatordoesnotreact Impuritiesblockingthefloat:Cleaningandcheckingifthefloatis
intact.
Floatdefective:Thefloatmustbereplaced.
Noelectricalsignal Checkelectricalconnectionsaccordingtowiringdiagram.
28 © MECON GmbH BA / MENKAR / EN / 19-10
MECONGmbHRöntgenstr.10550169KerpenGermany
Tel.: +49(0)223760006-0Fax: +49(0)223760006-40E-mail: [email protected]
Web: www.mecon.de