BARNEY’S PUMPS INC. LAKELAND • CORAL SPRINGS • JACKSONVILLE

X P.O. Box 3529 12080 NW 40th Street P.O. Box 56170 Lakeland, FL 33802-3529 Coral Springs, FL 33065-7602 Jacksonville, FL 32241-6170 2965 Barney's Pumps Place (954) 346-0669 Broward 11306 Business Park Blvd Lakeland, FL 33812-4209 (305) 945-0279 Dade Jacksonville, FL 32256-2725 (863) 665-8500 (954) 346-0993 Fax (904) 260-0669 (863) 666-3858 Fax (904) 260-4913 Fax

25 October, 2017

To: Jeremy Mader Company: John Mader Enterprises, Inc./ Mader Electric Motors

Address: 18161 N. Tamiami Trail

City, State Zip: North Fort Myers, FL 33903

Reference: Collier County Manatee Booster Pump Station Gentlemen: We are transmitting the following:

QTY DESCRIPTION 1 Pump Shop Drawing Package - Electronic

These are transmitted for your: Approval Review Use As Requested Information X Other: Forward to County and Engineer Remarks: cc: file Sincerely, Michael Vizza, Sales Engineer

LETTER OF TRANSMITTAL

BARNEY’S PUMPS INC. L A K E L A N D • C O R A L S P R I N G S • J A C K S O N V I L L E

SHOP DRAWINGS SUBMITTAL #1

24 October 2017

PROJECT NAME & OWNER Manatee Booster Pump Station Pump Upgrades

Collier County Naples, Florida

CONTRACTOR

TBD (For Installation Only)

ENGINEER

Tetra Tech, Inc. Fort Myers, Florida

SUPPLIER

Barney’s Pumps Lakeland, Florida

CORPORATE OFFICES 2965 BARNEY’S PUMPS PLACE

LAKELAND, FL 33812-4209 P.O. BOX 3529

LAKELAND, FL 33802-3529 PHONE (863) 665-8500

FAX (863) 666-3858

BARNEY’S PUMPS INC. L A K E L A N D • C O R A L S P R I N G S • J A C K S O N V I L L E

Equipment Included In This Submittal Section 11212 Split Case Double Suction Centrifugal Pumps

Tracking Information Barney's Pumps Order #: TBD Equipment Serial Number(s): Provided with O&M Manual

Table of Contents Equipment Summary Section 1 Pump Section 2 Coupling / Mechanical Section 3 Paint

CORPORATE OFFICES 2965 BARNEY’S PUMPS PLACE

LAKELAND, FL 33812-4209 P.O. BOX 3529

LAKELAND, FL 33802-3529 PHONE (863) 665-8500

FAX (863) 666-3858

Equipment Summary

Specification: 11212 – Split Case Double Suction Centrifugal Pumps

Pump manufacturer: Pentair Aurora Pumps Model / Size: Model 411 Size 6x8x20, Left-hand Rotation, Pumps Only Quantity: 3 Primary design point: 2550 gpm @ 200 feet TDH Primary efficiency (%): 73** Design power (hp): 188** Maximum power (hp): 190** Materials: Casing: Cast Iron ASTM A48, Coated Internally with Scotchkote 134

Fusion-Bonded Epoxy, AISI 316 Stainless Steel Casing Bolts, Impeller: Nickel Aluminum Bronze ASTM B148 Alloy C95800, Special Balance Casing wear rings: Stainless Steel AISI 416 Shaft: Carbon Steel AISI C1045 Sleeve: Stainless Steel AISI 316 Seal: Single Inside JC Type 21, Carbon vs Ceramic Faces, Fluorelastomer

Elastomers, Stainless Steel Metal Parts Bearing lubrication: Grease Testing: Factory, Non-witnessed, Hydrostatic Test

Factory, Non-witnessed, Performance Test – HI Grade 1U

Coupling: Rexnord Falk Steelflex Grid Coupling, Size 1070T10, with Falk Long Term Grease

Surface Preparation: SSPC-10 Near-White Sandblast (Factory Performed) 1st Coat: Tnemec 69 High Build Epoxy Prime Coat (Factory Applied) 2nd Coat: Field Applied By Others

Comments: **For reference only. Actual pump performance will be determined during factory performance testing.

Start-up services to include laser field alignment, and final baseline vibration measurement of all pumps.

SECTION 1

AURORA MODEL 000 PUMPSDESCRIPTION

Section 410 Page 202Date JULY 1998SUPERSEDES SECTION 410 PAGE 202DATED XXXXXXXXXXXXXXXXXX

AURORA MODEL 411 PUMPS6” THRU 14” PUMPS

POWER SERIES NO. 5-5A-6B-7-7A

Section 410 Page 202Date October 2007Supersedes Section 410 Page 202Dated February 2007

PUMP SIZE CASE POWER

DISCH SUCT BORE SERIES A B D E G H O R S U V W X Z AA AB AC AD A W AX CP YY

6 8 15 5 12 14 13-1/2 5 1 7/8 24-7/8 6 6-3/4 1-3/4 4 18 14-1/4 6-3/4 2-7/8 3/8 3/16 12 – 3/4 32 16-3/4 (305) (356) (343) (127) (25) (22) 632) (152) (171) (44) (102) (457) (362) (171) (73) (10) (5) (305) (19) (813) (425)

6 8 18 5 12 14 14-3/4 5 3/4 7/8 27-1/4 6 8 1-3/4 4 18 16 8 2-7/8 3/8 3/16 12 – 3/4 32 18 (305) (356) (375) (127) (19) (22) (692) (152) (203) (44) (102) (457) (406) (203) (73) (10) (5) (305) (19) (813) (457)

6 8 20 5 12 14 14-3/4 5 1 7/8 27-3/4 6 8 1-3/4 4 18 15-3/4 8 2-7/8 3/8 3/16 12 – 3/4 32 18 (305) (356) (375) (127) (25) (22) (705) (152) (203) (44) (102) (457) (400) (203) (73) (10) (5) (305) (19) (813) (457)

8 10 12 5 12 14 14-3/4 5 1-1/4 7/8 26-3/8 6 8 1-3/4 4 18 17 9 2-7/8 3/8 3/16 12 1-3/4 2 32 17-3/4 (305) (356) (375) (127) (32) (22) (670) (152) (203) (44) (102) (457) (432) (229) (73) (10) (5) (305) (44) (51) (813) (451)

8 10 15 5 12 14 14-3/4 5 1-1/4 7/8 26-5/8 6 8 1-3/4 4 18 17 9 2-7/8 3/8 3/16 12 1-3/4 2 32 17-3/4 (305) (356) (375) (127) (32) (22) (676) (152) (203) (44) (102) (457) (432) (229) (73) (10) (5) (305) (44) (51) (813) (451)

8 10 17 5 12 14 14-3/4 5 1-1/4 7/8 27-1/8 6 8 1-3/4 4 18 17 8 2-7/8 3/8 3/16 12 3/4 2 32 17-3/4 (305) (356) (375) (127) (32) (22) (689) (152) (203) (44) (102) (457) (432) (203) (73) (10) (5) (305) (19) (51) (813) (451)

8 10 21 6B 20 17 18-1/2 9 1 7/8 32-1/2 7-1/2 9-1/2 2-1/8 5-7/16 21-7/8 18 9-1/2 4-3/4 1/2 1/4 14-3/8 – – 38 21 (508) (432) (470) (229) (25) (22) (826) (191) (241) (54) (138) (556) (457) (241) (121) (13) (6) (365) (965) (533)

10 12 12B 6B 15 22 23 6-1/2 1 7/8 35-1/2 10 12 2-1/8 5-7/16 21-7/8 16 12 4-3/4 1/2 1/4 11-7/8 – – 38 19 (381) (559) (584) (165) (25) (22) (902) (254) (305) (54) (138) (556) (406) (305) (121) (13) (6) (302) (965) (483)

10 12 15B&C 6B 15 22 25 6-1/2 1 7/8 38-1/2 10 13-1/2 2-1/8 5-7/16 21-7/8 17 13-1/2 4-3/4 1/2 1/4 11-7/8 – – 38 20 (381) (559) (635) (165) (25) (22) (978) (254) (343) (54) (138) (556) (432) (343) (121) (13) (6) (302) (965) (508)

10 12 18 6B 15 22 25 6-1/2 1 7/8 39-1/2 10 13-1/2 2-1/8 5-7/16 21-7/8 18 13-1/2 4-3/4 1/2 1/4 11-7/8 – – 38 22 (381) (559) (635) (165) (25) (22) (1003) (254) (343) (54) (138) (556) (457) (343) (121) (13) (6) (302) (965) (559)

10 12 18D 7A 15 22 25 6-1/2 1-1/4 7/8 40-3/8 10 12-1/4 2-1/8 5-3/4 24-5/16 20 12-1/4 4-3/4 1/2 1/4 14-5/16 – – 42-15/16 24 (381) (559) (635) (165) (32) (22) (1026) (254) (311) (53) (146) (618) (508) (311) (121) (13) (6) (364) (1090) (610)

12 14 15B 7 15 22 24 6-1/2 1 7/8 39 10 15 2-1/2 6-5/8 25-1/4 17 15 5 5/8 5/16 15-1/4 1-1/4 2-1/2(381) (559) (610) (165) (25) (22) (991) (254) (343) (64) (168) (641) (432) (381) (127) (16) (8) (387) (32) (64)

12 14 18 7 15 22 24 6-1/2 1 7/8 40-1/8 10 15 2-1/2 6-5/8 25-1/4 18 15 5 5/8 5/16 15-1/4 1-1/4 2-1/2(381) (559) (610) (165) (25) (22) (1019) (254) (381) (64) (168) (641) (457) (381) (127) (16) (8) (387) (32) (64)

14 16 18 7 15 22 29-1/4 6-1/2 1 7/8 47-1/2 10 16 2-1/2 6-5/8 25-1/4 22 16

5

5/8 5/16 15-1/4 – –(381) (559) (743) (165) (25) (22) (1207) (254) (406) (64) (168) (641) (559) (406) (127) (16) (8) (387)

43-7/8 22(1114) (559) 43-7/8 23(1114) (584)43-7/8 27(1114) (686)

6 8 14HH 12 14-1/2 16-1/2 5 1-1/4 7/8 26-21/32 6 7-1/2 1-3/4 4-1/8 20-7/16 15 7-1/2 2-7/8 3/8 3/16 14-7/16 – – 36-3/4 17 (305) (368) (351) (127) (32) (22) (609) (152) (191) (44) (105) (519) (381) (191) (73) (10) (5) (367) (933) (432)

5A

8 12 24 7 15 22 26 6-1/2 1-1/8 7/8 43-7/8 10 15 2-1/2 6-5/8 25-1/4 20 15 5 5/8 5/16 15-1/4 – – 43-7/8 25(381) (559) (660) (165) (29) (22) (1114) (254) (381) (64) (168) (641) (508) (381) (127) (16) (8) (387) (1114) (635)

RIGHT HAND ROTATIONA

LEFT HAND ROTATION

CPW

VAA

KEYWAYAB WIDE x AC DEEP

RB

AD

U

4-H DIA.HOLES

D

R

XYY

SUCTION

DISCHARGE

SO

AWE

Z

EGAX

CPW

VAA

KEYWAYAB WIDE x

AC DEEPR

BAD

U

4-H DIA.HOLES

D

R

X YY

SUCTION

DISCHARGE

A

SO

AWE

Z

E GAX

NOTES:1. All dimensions in inches (mm).2. Dimensions may vary ± 3/8" (10).3. Not for construction purposes unless certified.4. Discharge and suction flanges - ANSI Standard

flat face.

STD. 125# FLANGES OPT. 250# FLANGES

AURORA® 410 SERIESENGINEERING DATA

SHAFT DEFLECTION AND BEARING LIFE

Section 410 Page 79Date May 2013

Supersedes Section 410 Page 79Dated October 2007

© 2013 Pentair Ltd.

0 1 2 3 4 5 6 7 8 9

1 2 3 4 6B 5 7

7

6

5.5

54.75

4.54.25

4

3.75

3.53.2532.752.52.2521.751.51.251.75.5

1

2

3

4

6B

5

7

4

SHA

FT D

EFLE

CTI

ON

AT

CEN

TERL

INE

OF

IMPE

LLER

-INC

HES

TOTA

L H

EAD

FEET

AT

SHU

T O

FF

LOAD FACTOR

PUMP SIZE FACTOR

LOAD FACTOR

POWER SERIES

TABLE 13

0.020

0.018

0.016

0.014

0.012

0.010

0.008

0.006

0.004

0.002

50

100

150

200

250

300

350

400

450

500

550

TABLE 14

1775 RPM

1750 RPM

1775 RPM

1750 RPM

3500 RPM

3500 RPM

5 x 6 x 11C ONLY

3500 RPM

3500 RPM

109

8

7

6

5

4

3

2.5

2

1.5

1

0.9

0.8

0.7

0.6

2 3 4 6 7 8 950,000 100,000 1.5 2 3 4 500,000 6 7 8

LOA

D F

AC

TOR

MINIMUM BEARING LOFE - HOURS

TABLE 11 PUMP SIZE FACTORPUMP POWER 3500 1750 1150SIZE SERIES RPM RPM RPM2x2-1/2-9 1 0.40 0.502x2-1/2x10 1 0.55 0.652x2-1/2-12 1 0.65 0.802-1/2x3x10B 2 1.00 1.002-1/2x3x12 2 1.00 1.203x4x10B 2 1.25 1.503x4x14 2 1.40 1.604x5x10B 2 1.30 1.404x5x11A 3 2.00 2.254x5x11C 3 1.50 1.704x5x11D 3 1.85 4.004x5x15 3 2.00 2.254x6x18B 4 1.70 1.805x6x11 4 4.00 4.505x6x11C 4 2.00 2.135x6x15 4 3.00 3.255x6x17 4 3.00 3.256x8x11 4 4.00 4.508x8x11B 4 5.25 5.506x8x15 5 3.75 4.006x8x18A 5 3.00 3.256x8x18B 5 2.75 3.506x8x18C 5 3.75 4.756x8x20 5 3.20 3.408x10x12 5 3.50 4.008x10x15A 5 4.00 4.508x10x15B 5 4.50 5.008x10x17B 5 4.00 5.00

PUMP SIZE FACTORPUMP POWER 1775 1175 885SIZE SERIES RPM RPM RPM10x12x12B 6B 4.50 5.0010x12x15B 6B 3.25 3.7510x12x15C 6B 3.50 4.7510x12x18 6B 3.25 3.758x12x24 7 4.5012x14x15B 7 4.75 5.5012x14x18 7 4.00 4.5014x16x18 7 7.00 7.50

The charts reflect the worst possible conditions at pump shut-off. The effect fromimpeller, shaft sleeves, wearing rings and packing will reduce the amount of deflection.

EXAMPLE: A 5x6x15 pump operating at 1750 R.P.M. on a No. 4power series with a shut-off head of 225 ft. T.D.H. has a SizeFactor of 3.00, a Load Factor of 3.35, a maximum Shaft Deflectionat the centerline of the impeller of .0092, and a minimum BearingLife of 97,000 hours @ 1750 R.P.M.

CHART DESIRED MULTIPLYTABLE 12 SPEED SPEED CHART

R.P.M. R.P.M. LIFE BY3500 1750 2

SPEED 3500 1150 3(R.P.M.) 1750 1150 1.5FACTORS 1775 1175 1.5

1775 875 21175 875 1.3

AURORA® 410 SerieS

SINGLE STAGE SPLIT CASE PUMPSWWW.AURORAPUMP.COM

MOdel 411

MOdel 413

2

SINGle STAGe SPlIT CASe PUMPS

VeRTICAlMOdel413 OPTIONAl RIGHT-HANd ROTATION

VeRTICAlMOdel412OPTIONAlleFT-HANd ROTATION

HORIZONTAlMOdel 411

SPACe SAVING VeRTICAl SPlIT CASe PUMPS – PUT THe MOTOR ABOVe FlOOd CONdITIONS

AURORA® 410 SerieSSingle Stage Split Case PumpsCapacities to 15000 GPM (3407 m3/hr)Heads to 663 Ft. (202 m)Temperatures to 275˚F (135˚C)

IntroductionThe horizontal split case pump has long been used for the handling of liquids where the utmost in reliability and accessibility is paramount. Billions of gallons of liquid have been pumped by split case double suction pumps and billions more will be pumped considering the rapid industrial, agricultural and commercial expansion. The Aurora 410 Series pumps make a significant contribution to the customer requirements for pumps on this type of service. The 410 Series is a modern design based on Aurora’s over 90 years of experience with the design, sales and manufacturing of split case pumps. Look through this brochure and see what real accomplishments can be made when an imaginative approach is taken to the customer’s problem of moving liquids within a piping system.

Model 411 is horizontally baseplate mounted with a driver flexibly coupled to the pump. This design is recommended where floor space is readily available and where flooding of the installation is not possible.

Model 412 is vertically mounted and uses flexible shafting between the driver and the pump. This model is frequently used on difficult applications where flooding of the installation is a possibility.

Model 413 is vertically mounted with an elevated driver coupled directly to the pump through a flexible coupling. Model 413 is very popular for installations where available floor space is limited and where possible flooding is marginal.

3WWW.AURORAPUMP.COM

SINGle STAGe SPlIT CASe PUMPS

Pump FeaturesDISCHARGE

SUCTION

STANDARDRIGHT HAND ROTATION

DISCHARGE

OPTIONAL DUAL DRIVERIGHT HAND ROTATION

SUCTION

DISCHARGE

OPTIONAL LEFTHAND ROTATION

SUCTION

DISCHARGE

SUCTION

STANDARDRIGHT HAND ROTATION

DISCHARGE

OPTIONAL DUAL DRIVERIGHT HAND ROTATION

SUCTION

DISCHARGE

OPTIONAL LEFTHAND ROTATION

SUCTION

DISCHARGE

SUCTION

STANDARDRIGHT HAND ROTATION

DISCHARGE

OPTIONAL DUAL DRIVERIGHT HAND ROTATION

SUCTION

DISCHARGE

OPTIONAL LEFTHAND ROTATION

SUCTION

Standard Features•Bronzefittedpumpconstruction

•Bronzeshaftsleeves

•Dynamicallybalancedimpellers

•Bronzecasewearingrings

•Twinvoluteon10"andlargerpumps

•Stainlesssteelimpellerkey

•Regreaseableballbearings

•Singlerowballbearing(inboard)

•Doublerowballbearing(outboard)

•Mechanicalseals...singleunbalanced(Models 412 and 413)

•GraphiteandTFElubricated acrylic packing

• Internalbypassbetweencasingandstuffing box

•125#ASAflanges

•250psicaseworkingpressure

•Carbonsteelshaft

•Stuffingboxbushings

•Liftinglugs

•Hydrostatictest

•Castintegralbearingarms

•Waterslingersandgreaseseals

•Externalbypassbetweencasingandstuffing box (Models 412 and 413)

•Couplingguard(Model411)

Optional Features•Alliron,allbronzeorspecialalloy

pump construction

•Hardened440Cstainlesssteelshaftsleeves (packing only)

•316stainlesssteelshaftsleeves(mechanical seal)

• Impellerwearingrings

•Oillubricatedballbearings (Model 411 horizontal pump)

•Mechanicalseals – single unbalanced (Model 411) – single balanced (all models)

•StainlesssteelorMonel® shaft

•Externalbypassbetweencasingandstuffing box (Model 411)

•Steeldriprim,formedsteelorfabricated steel bases

•Doubleextendedshaft(Model411)

•Right-orleft-handrotation

•Certifiedperformancetest

•Packingwithlanternring(Model411)

•250#ASAsuctionanddischargeflanges

•Bottomsuctionorchairmountedpumps

•Watercooledcartridgecaps

4

SINGle STAGe SPlIT CASe PUMPS

Horizontal Pump Features

A. SplitCaseDesign simplifies disassembly. The suction and discharge piping and alignment is

not disturbed. Simply remove the upper casing for service or inspection. Cast lifting lugs are provided. Computer-machined major components with 360 degree registered fits assure concentricity of all parts. Twin volute design balances out radial hydraulic thrust loads on larger split case pumps (see RangeCharts).

B. DynamicallyBalancedImpeller iskeyedtotheshaftandsecuredbyadjustableshaftsleeves.Doublesuction

design balances out hydraulic thrust loads. Vacuum cast process and proven design provides high efficiency and performance.

C. Bronze Shaft Sleeve prevents shaft wear, is slip fit over the shaft, keylocked and extends the entire

lengthofeachstuffingbox.ShaftsleevesandimpellerareO-ringsealedtoeliminate corrosion of the shaft by the pumped liquid. This eliminates the need for high cost, special stainless steel or Monel® shafts.

d. Interchangeable Stuffing Box for mechanical seals or packing. Packing is standard on horizontal pumps.

Optional lantern rings have internal water seal passages between the casing and stuffing box and cannot be damaged. Mechanical seals have carbon against ceramic face. Long life is assured with 303 stainless steel metal parts andBuna-Nelastomers.Severaloptionalmechanicalsealsareavailable.

e. Grease Lubrication purges old grease from bearing. Oil lubrication is optional on horizontal pumps.

Lube fittings are conveniently located for quick access and provide positive bearing lubrication. Oil seals and nonsparking neoprene rotating slingers protect both bearings during pump operation and washdowns.

F. Bearings selected for 50,000 hour minimum life at maximum load. Average bearing

life5xminimum.Doublerowthrustballbearingisstandardonallmodels.Short bearing span holds shaft deflection to .002" at face of stuffing boxat maximum load. Integral bearing arms eliminate bearing misalignment and simplify service.

G. Left-HandRotation can be readily provided with standard parts. Tandem drive pumps require only

a different shaft.

H. Certified Performance with positive suction pressure or with a suction lift is available on each pump

for customer approval. Pumps are all hydrostatically tested.

I. CaseWearingRings and throttle bushings prevent wear on the pump casing and are easily and

inexpensively replaced.

A

B C de

FG

H

I

5WWW.AURORAPUMP.COM

SINGle STAGe SPlIT CASe PUMPS

Vertical Pump FeaturesKey FeaturesA. Coupling Alignment with true alignment is vital to long life and proper performance. To maintain

proper coupling alignment, the mounting bracket is rabbet fitted to the motor.

B. Mechanical Seals Standard construction includes carbon against ceramic face for optimum hot

water performance. Long life is also assured with 303 stainless steel metal partsandBuna-Nelastomers.

C. Bearing Protection Grease seals and water slingers are provided to protect the bearings from

contamination. This important feature is also standard on horizontal pumps.

d. CastIronDripRimBase Accurate positioning of the pump is assured by the mounting base. A drip rim

is incorporated in the base design to control condensation and leakage.

eXTeRNAl UPPeR SeAl FlUSH

A

B

C

d

BenefitsGo vertical and put two pumps where only one horizontal would fit.

Aurora’s® space saving vertical split case pumps have long been recognized for their reliability. This reputation in the field of vertical installations has been re-emphasized since the introduction of theModel 413 as pumps of unmatched quality.

Vertical pumps provide distinct advantages over horizontal pump construction.

•Lessfloorspacerequired.

•Inlinepipingarrangementallowspipinginanydirection.

•Elevatedmotorprotectsagainstpotentialfloodingifthepumpstation is in a low area. Additional features described for the horizontal pumps are also found in the vertical pumps. There are several features unique only to Model 413.

MOdel 413

6

SINGle STAGe SPlIT CASe PUMPS

RangeCharts

50

45

40

35

30

25

20

15

10

5

0

HEAD

(m)

FLOW (m3/hr)1 10 100 1000 10000

12x14x15B

12x14x18A

14x16x18

10x12x18D

10x12x18

8x10x21

10x12x15B

8x10x17B10x12x12B

6x8x18A

6x8x20

6x8x18B

8x10x15B

8x10x12

5x6x17

4x6x18B

8x8x11B

5x6x15

5x6x11A

4x5x15

4x5x11A

4x5x11D

1234567

6x8x116x8x158x10x15A8x10x12A6x8x18C10x12x15C8x10x21A

2.5x3x12

3x4x14

2x2.5x12

1

2

34

6

5

7

160

140

120

100

80

60

40

20

50

40

30

20

10

HE

AD

(F

EE

T)

(ME

TE

RS

)

U.S. GPM

USM3/HR

100 200 300 400 500 600 700 800 900 1000

10 20 30 40 50 60

40 80 120 160 200 240

40%50% 60% 65%

71%

71%

70%

65%

60%

30

HP

25

HP

20

HP

15

HP6

NPSH

5

NPSH

4

NPSH

7

NPSH8

NPSH

10

NPSH

18.25"

17"

15.5"

M A X . S P H E R E S

IM P. PAT T. N O .

1 8 0 A 2 1 6 L O W E R

C A S E PAT T. N O .

.5 6 3 IN

4 4 4 A 1 4 2

1 8 0 A 2 1 5 U P P E R (A L L )

M IN . IM P. D IA . 1 5 .5 IN

1 8 0 A 2 5 9 L O W E R

2PC-117376

(411)

(412 & 413)

Individual performance curves should be checked for final selection. For selections not shown on this chart, please refer to the factory.

Power Frame No. 1 Power Frame No. 4Power Frame No. 2 Power Frame No. 4APower Frame No. 3 Power Frame No. 5A

1000RPM

900800700600

500

400

300

200

100908070

60

50

TOTA

L DY

NAM

IC H

EAD

– FE

ET

CAPACITY – GALLONS PER MINUTE30 40 60 90 100 200 300 400 600 800 1000 2000 3000 5000 9000

6x8x14HH

6x8x11HH

5x6x11C4x5x11D

4x5x11C

2.5x3x10B3x4x10B

3x4x10C

4x5x

10B

2x2.5x9

2x2.5x10

Individual performance curves should be checked for final selection. For selections not shown on this chart, please refer to the factory.

Power Frame No. 1 Power Frame No. 5Power Frame No. 2 Power Frame No. 6BPower Frame No. 3 Power Frame No. 7Power Frame No. 4 Power Frame No. 7A

Performance CurvesThe individual curve for the size pump selected is found in the catalog. These performance curves give complete operating characteristics, efficiency, horsepower and N.P.S.H. required. Horsepower lines on these curves are based on specific gravity of 1.0. To obtain the horsepower for a liquid of a different specific gravity, multiply the horsepower obtained from the curves by the specific gravity of that liquid. The performance curve illustrated to the left is typical of the individual curves readily available for each pump size.

SingleVolute3500RPM

7WWW.AURORAPUMP.COM

SINGle STAGe SPlIT CASe PUMPS

RangeCharts

900800700600500

400

300

200

100

8070605040

30

20

10

TOTA

L DY

NAM

IC H

EAD

– FE

ET

CAPACITY – GALLONS PER MINUTE20 30 40 50 60 80 100 200 300 400 600 800 1000 2000 3000 4000 6000 8000 10000

12x14x18A

12x14x15B10x12x18D

8x10x21

10x12x18

10x12x15C

10x12x12

B

8x10x15A8x10x12A

8x10x15B

8x10x12

1234567

89

10

3x4x10C4x5x11C6x8x156x8x18B6x8x18A6x8x18C6x8x20

8x10x17B8x10x21A10x12x15B

5x6x11C

6x8x11

5x6x11A 8x8x11B

5x6x15

4x6x18B 5x6x17

4x5x11D

4x5x11A

4x5x153x4x14

2.5x3x10B

2.5x3x12

3x4x10B 4x5x10

12

3

10

9

8

654

7

2x2.5x92x2.5x10

2x2.5x12

1750RPM

400

300

200

1009080706050

40

30

20

TOTA

L DY

NAM

IC H

EAD

– FE

ET

CAPACITY – GALLONS PER MINUTE20 30 40 50 60 80 100 200 300 400 500 600 800 1000 2000 3000 4000 5000 7000 10000 20000

12x14x15B

12x14x18A

14x16x18

10x12x18D

8x10x21

10x12x18

10x12x15C10x12x12B

6x8x18B

6x8x15 8x10x12A

8x10

x12

8x10x15B

8x10x17B

3

12

5

4

4x6x18B

5x6x17

5x6x15

5x6x11A 8x8x11B

6x8x

11

4x5x15

4x5x11A

2.5x3x12

3x4x14

2x2.5x12

123456

6x8x18A6x8x18C6x8x208x10x15A8x10x21A10x12x15B

6

Individual performance curves should be checked for final selection. For selections not shown on this chart, please refer to the factory.

Power Frame No. 1 Power Frame No. 5Power Frame No. 2 Power Frame No. 6BPower Frame No. 3 Power Frame No. 7Power Frame No. 4 Power Frame No. 7A

Individual performance curves should be checked for final selection. For selections not shown on this chart, please refer to the factory.

Power Frame No. 1 Power Frame No. 5Power Frame No. 2 Power Frame No. 6BPower Frame No. 3 Power Frame No. 7Power Frame No. 4 Power Frame No. 7A

1150RPM

8

SINGle STAGe SPlIT CASe PUMPS

RangeCharts

300

200

100

50

40

30

20

10

HEAD

(m)

FLOW (m3/hr)10 100 1000

6x8x14HH

2.5x3x10B2x2.5x9

2x2.5x10 3x4x10B

4x5x10B

3x4x10C4x5x11C

4x5x11D

5x6x11C 6x8x11HH

Individual performance curves should be checked for final selection. For selections not shown on this chart, please refer to the factory.

Power Frame No. 1 Power Frame No. 4Power Frame No. 2 Power Frame No. 4APower Frame No. 3 Power Frame No. 5A

3000RPM

120

100

80

60

40

20

0

HEAD

(m)

FLOW (m3/hr)1 10 100 1000 10000

10x12x18

8x10x21

12x14x15B

12x14x18A

10x12x12

B

10x12x15B

10x12x15C

6x8x18A

6x8x20

6x8x18B

8

8x10x12

5x6x17

4x6x18B

8x10x17B8x10x15B

1234567

89

10111213

4x5x103x4x10C5x6x11C5x6x11A6x8x116x8x158x10x15A

6x8x18C10x12x18D8x10x12A8x10x21A8x8x11B2.5x3x10B

5x6x15

4x5x15

4x5x11A 4

5

124x5x11D

3x4x14

3x4x10B

2.5x3x12

13

2x2.5x12

2x2.5x92x2.5x10 1

3

2 6

710

9

11

Individual performance curves should be checked for final selection. For selections not shown on this chart, please refer to the factory.

Power Frame No. 1 Power Frame No. 5Power Frame No. 2 Power Frame No. 6BPower Frame No. 3 Power Frame No. 7Power Frame No. 4 Power Frame No. 7A

1500RPM

9WWW.AURORAPUMP.COM

SINGle STAGe SPlIT CASe PUMPS

PumpDimensions

MotorFrame

Model 413

143HP

145HP

182 HP

184 HP

213 HP

215 HP

254 HP

256 HP

284HPH

286HPH

324HP

326HP

364HP

365HP

404HP

405HP

444HP

445HP

Model 411

143T

145T

182T

184T

213T

215T

254 T

256T

284 TS

284T

286 TS

286T

324 TS

324T

326 TS

326T

364 TS

364T

365TS

365T

404 TS

404T

405 TS

405T

444 TS

444T

445 TS

445T

Horse-power

3500 RPM 1-1/2 2–3 5 7-1/2 10 15 20 25 30 – 40 – 50 – 60 – 75 – 100 – 125 – 150 – 200† – – –

1750 RPM 1 1-1/2

–2 3 5 7-1/2 10 15 20 – 25 – 30 – 40 – 50 60 – 75 – 100 – 125 – 150 – 200† –

1150 RPM – 1 1-1/2 2 3 5 4-1/2 10 – 15 – 20 – 25 – 30 – 40 – 50 – 60 – 75 – 100 – 125

MotorWgt.

Model 411 40 45 72 80 130 145 220 240 330 330 370 370 475 475 525 525 630 630 690 690 830 830 915 915 1095 1095 1270 1270

Model 413 43 48 84 102 132 156 300 300 420 420 420 420 570 570 570 570 950 950 950 950 1230 1230 1230 1230 1680 1680 1680 1680

C 12 13 13 14 16 18 21 23 22 24 24 25 25 26 26 28 27 29 28 30 30 33 31 34 34 38 36 40D

(See Note***) 3-1/2 3-1/2 4-1/2 4-1/2 5-1/4 5-1/4 6-1/4 6-1/4 7 7 7 7 8 8 8 8 9 9 9 9 10 10 10 10 11 11 11 11

P Approx. 8 8 10 10 11 11 13 13 16 16 16 16 18 18 18 18 20 20 20 20 22 22 22 22 26 26 26 26AG Approx. 11 12 14 15 16 17 20 21 22 23 23 23 25 25 26 26 25 25 25 25 28 28 28 28 32 32 32 32

Model 411 Base Number

Pwr. S

eries

Mod

el 41

1

1 3 3 3 3 3 3 8 8 8• – 8• – 11•2 3 3• 3• 3• 5 5 8 8 9 9 9 9 11• 12 11• 12 12 – 123 5• 8 8 8 9 11 11 11 11 12 12 12 12 12 – 12 – 15• – 15•4 6• 6• 9 9• – 11 – 11 11 11 12 12 12• 12• 12• 12 16• – 16• – 16• – 16•5 11 11 – 12 – 12 – 12• – 12 12 12 12 13 16 16• 16• 16• 16• 16• 16• –6B 13 – 13• – 13• – 13• 13• 13 17 17• 17 17 17 17 17 187 17• – 17• 17• 18 18 18•

Base 3 5 6 8 9 11 12 13 15 16 17 18 Flanges – ASA Std. Furnished As:BaseWgt. 49 59 68 96 109 164 192 235 291 344 399 441 250#with

125#drilling StandardHA 15 17-1/4 17-1/4 20-1/2 20-1/2 26-3/4 26-3/4 26-3/4 30-3/4 30-3/4 30-3/4 30-3/4HB 33-1/2 36-1/2 42-1/2 42-1/2 48-1/2 46-1/2 54-1/2 64-1/2 54-1/2 64-1/2 74-1/2 82-1/2 250#with

250#drilling OptionalHN 3 3 3 3 3 4 4 4 4-1/2 4-1/2 4-1/2 4-1/2

D

HYCP APPROX.C APPROX.

HNHBMOdel 411

Notes – Apply to all models: • Maynotbeusedforallpumpsizesinthispowerseries.Consultindividualdimension pages for final selection. † For motor and baseplate dimensions over 200 HP, refer to the factory. 1. Dimensionsandweightsareapproximate. 2. Complete dimensions are available. 3. Not for construction purposes unless certified for approval. 4. Framesizesshownareforopendrip-proofmotorsonly. 5. Add pump, base and motor weight for unit total weight. 6. Conduitboxisshowninapproximateposition.Dimensionsarenotspecifiedastheyvary

with each motor manufacturer. 7. Aurora® reserves the right to make revisions to its products and their specifications

and to this brochure and related information without notice. 8. 10x12x18 and 12x14x15 pump sizes are also available as bottom suction horizontal

Model 411B pumps. See individual dimension pages for complete dimensions.

10

SINGle STAGe SPlIT CASe PUMPS

PumpDimensionsPu

mp Si

ze

Disch.

Sucti

on

Bore

Pwr. S

eries

PumpWgt.(lbs.)

A D** S X CP HY VE YY411 4132x2.5x9 2 2-1/2 9

1145 215 18 7 3-1/2 8-1/2 21 4-1/2 11-1/8 9

2x2.5x10 2 2-1/2 10 145 215 18 7 3-1/2 8-1/2 21 4-1/2 11-1/8 92x2.5x12 2 2-1/2 12 175 260 18 8 4 10 21 4-1/2 11-1/8 10-3/42.5x3x10 2-1/2 3 10

2

215 300 18 8 4 9-3/4 24 5-1/2 13 102.5x3x12 2-1/2 3 12 255 360 18 9 4-1/2 11 24 5-1/2 13 11-1/23x4x10 3 4 10 260 365 18 9 4-1/2 10 24 5-1/2 13 113x4x14 3 4 14 310 435 18 10 5 12 24 5-1/2 13 134x5x10 4 5 10 330 465 18 9 4-5/8 10 24 5-1/2 13 11-1/44x5x11 4 5 11 3 390 435 22 10 5 11-1/4 26 6-1/2 14 12-3/44x5x15 4 5 15 415 490 22 11 5-1/2 13 26 6-1/2 14 144x6x18 4 6 18

4

560 780 22 12-1/2 6-1/4 14 29 6-1/2 15 165x6x11 5 6 11 455 580 22 11 5-1/2 11-1/4 29 6-1/2 15 13-1/45x6x15 5 6 15 530 735 22 12-1/2 6-1/4 13-1/4 29 6-1/2 15 155x6x17 5 6 17 635 855 22 12-1/2 6-1/4 14 29 6-1/2 15 156x8x11 6 8 11 520 650 22 12-1/2 6-1/4 11-3/4 29 6-1/2 15 14-1/28x8x11 8 8 11 605 835 22 12-1/2 6-1/4 12 29 6-1/2 15 14-1/2

6x8x11HH 6 8 11HH 4A 990 1095 22 13-3/16 8-5/8 10 32-3/4 8-1/2 17-1/8 156x8x14HH 6 8 14HH 5A 1190 1410 30 13-3/16 7-1/2 15 36-3/4 8-1/2 19-7/16 17

6x8x15 6 8 15

5

585 735 30 13-1/2 6-3/4 14-1/4 32 7-1/2 17 16-3/46x8x18 6 8 18 800 1020 30 14-3/4 8 16 32 7-1/2 17 186x8x20 6 8 20 875 1095 30 14-3/4 8 15-3/4 32 7-1/2 17 188x10x12 8 10 12 740 925 30 14-3/4 8* 17 32 7-1/2 17 17-3/48x10x15 8 10 15 835 1040 30 14-3/4 8* 17 32 7-1/2 17 17-3/48x10x17 8 10 17 865 1085 30 14-3/4 8 17 32 7-1/2 17 17-3/48x10x21 8 10 21

6B

955 †† †† 18-1/2 9-1/2 18 38 11-1/2 – 2110x12x12 10 12 12 1325 1575 40 23 12 16 38 11-1/2 – 1910x12x15 10 12 15 1390 †† †† 25 13-1/2 17 38 11-1/2 – 2010x12x18 10 12 18 1725 †† †† 25 13-1/2 18 38 11-1/2 – 2210x12x18D 10 12 18D 7A 1920 †† †† 25 12-1/4 20 42-15/16 11-1/2 – 2412x14x15 12 14 15

72000 †† †† 24 15 17 44 11-1/2 – 22

12x14x18 12 14 18 2100 †† †† 24 15 18 44 – – 2314x16x18 14 16 18 2850 †† †† 29-1/4 16 22 44 – – 27

P DIA.APPROX.

AGAPPROX.

DH

CPVE

HA

S

DISCHARGESUCTION

YY X

S

YY

A DIA.BASE

X

Pwr. Series 1 2 3 4 5

DH Up to 256 hp 26 30 33 35 –

284 hph and up 28 32 35 37 41CP 23 27 29 31 35

Models 412 and 413Notes – Apply to all models: * Add1"fortruedischargecenterline. ** Alwaysuselargestof2“D”dimensions. †† These pump sizes are available in a vertical chair mount configuration

in Models 412 and 413. See individual dimensions pages for complete dimensions and weights.

MOdelS 412 ANd 413

P DIA.APPROX.

AGAPPROX.

DH

CPVE

HA

S

DISCHARGESUCTION

YY X

S

YY

A DIA.BASE

X

P DIA.APPROX.

AGAPPROX.

DH

CPVE

HA

S

DISCHARGESUCTION

YY X

S

YY

A DIA.BASE

X

MOdel 411

11WWW.AURORAPUMP.COM

SINGle STAGe SPlIT CASe PUMPS

Engineering SpecificationsModels 411, 412 and 413Split Case Base MountedFurnishandinstallasshownontheplans____Right-hand(Left-hand) Aurora® Model (Horizontal – 411) (Vertical – 412 Open Shaft) (Vertical–413FlexibleCoupled)typeSplitCase,DoubleSuction,Single Stage centrifugal pump, size ____x____x____ of bronze fitted (all bronze) (all iron) (stainless steel) construction. The pump shall be capable of delivering at design conditions a capacity of ____GPMwhenoperatingagainstaTotalDynamicHeadof____feet, with a temperature of ____ °F, specific gravity ____. Pump shall have minimum guaranteed efficiency at design capacity of ____%. Pump must also be capable of delivering a maximum of ____ GPM when operating against a head of ____ feet, and at this condition shall have a minimum efficiency of ____%. Minimum shut-offheadacceptablewillbe____feet.Pumpshalloperateatamaximumsynchronousspeedof____RPM.

A unit operating at a lesser rotative speed will be considered, but in no event will a pump operating at more than the maximum speed specified be acceptable. The pump casing halves shall be of the inline piping design and will be constructed of Class 30 cast iron having a minimum tensile strength of 30,000 psi and shall be of sufficient thickness to withstand stresses and strains at full operating pressures.

Casingsshallbesubject toahydrostaticpressure testat150%of the specified duty point. Bearing housing supports, suction and discharge flanges shall be integrally cast with the lower half of thecasing.Removaloftheupperhalfofthecasingmustallowtherotating element to be removed without disconnecting the suction and discharge flanges. The upper casing is to be dowel aligned to the lower casing.

Pump sizes 10" and larger are to be of the twin volute design.Drainopeningsmustbeprovidedinthebearingarmsforremovalof

lubricating liquid. Impeller shall be of the enclosed double suction type and shall be vacuum cast bronze (____). Impeller shall be dynamically balanced and securely fastened to the shaft by key and screw locked shaft sleeves. The vanes shall be designed to reduce noise. The pump shaft shall be made of high grade SAE 1045 steel or equal, accurately machined to give a true running rotatingelement.Theminimumdia.acceptablewillbe____".Theshaft shall be protected from wear by bronze (____) sleeves which are key locked and threaded so that the sleeves tighten with the rotationoftheshaft.BunaO-ringsmustbeprovidedbetweentheimpeller hub and the shaft sleeves to prevent pumped liquid from corroding the shaft.

Pump shall be equipped with easily renewable bronze (____) casing rings (impeller wearing rings) so designed that hydraulic pressure will seat them against a shoulder in the pump case around the full periphery of the wearing ring. The wear rings will be locked in place by the doweling to prevent rotation. The rotating element shall be mounted in heavy duty grease lubricated ball bearings and shall be equipped with water strainers on side next to pump glands.

Bearing housings shall be so designed to flush lubricant through and provide continuous cleaning of bearing surfaces and maximum protection against overheating. The pump shall be supplied with a single row inboard bearing primarily for radial loads and double row outboard bearing primarily for thrust loads. Both bearings shall be regreaseable lubrication ball type, designed for 250,000 hours average life. Each bearing shall be mounted in a machined housing thatismoisture-anddust-proof.Thehousingshallhaveregisteredfits to assure alignment, pinned to prevent rotation and bolted to the bearing arms. Each housing shall be supplied with a grease fitting and a plugged relief port.

Engineering SpecificationsModel 411Stuffing boxes shall be placed on both sizes of the pump centerline to seal the pump shaft. All packed pumps having a suction lift shall be provided with lantern rings connected to the pressure side of the pump by cored passages in the parting flange of the pump. The stuffing boxes shall be equipped with heavy, cast, split glands with extra length, for easy removal for packing inspection and maintenance. Pump and motor shall be mounted on a common heavy baseplate of (steel with drip rim) (formed steel) (structural steel). Pump and motor must be checked for alignment after the pump base has been installed and grouted in place, in accordance with the standards of the Hydraulic Institute. There shall be no strain transmitted to the pumps.

Models 412 and 413Mechanical seal boxes shall be placed on both sides of the pump centerline to seal the pump shaft. Each pump is to be furnished with mechanical seals with all metal parts to be 303 stainless steelwithBuna-Nelastomers,ceramicseat,andcarbonwasher.A bypass line must be provided for the upper seal between the seal faces and the discharge flange to assure adequate venting of the seal chamber and to provide lubrication. All pumps shall be provided with cored passages in the parting flange of the pump to provide additional circulation to both seals. The mechanical seal boxesshallbeequippedwithheavy,cast,onepieceO-ringsealedglands. The pump shall be supported by a cast iron drip rim base.

Model 412Vertical open shaft pumps are to be driven through flexible shafting with dia. tubing and intermediate bearings. Shafting must be of sufficient size to transmit required HP and must be provided with a slip spline which will permit removal of the pump rotating assembly without removing any section of intermediate shafting, bearings, suction or discharge piping.

Model 413Vertical flexible coupled pumps shall be furnished with a cast iron motor bracket which is to be bolted to the vertical casing. The motor bracket must be machined with a register fit to ensure proper alignment of motor and pump shaft.

Models 411 and 413The pumps shall be flexible coupled to a standard (horizontal) (vertical) NEMA, ____ HP, ____ phase, ____ Hertz, ____ volts, ____RPM(drip-proof)(tot.encl.)(hazardouslocation)motor.

800 AIRPORT ROAD, NORTH AURORA, ILLINOIS 60542 WWW.AURORAPUMP.COM

Monel is a registered trademark of Special Metals Corporation.Aurora is a registered trademark of Pentair Ltd. Because we are continuously improving our products and services, Pentair reserves the right to change specifications without prior notice.A-02-1017 1/2/13 © 2013 Pentair Ltd. All Rights Reserved.

SECTION 2

FFaallkk™™ SStteeeellfflleexx®® GGrriidd CCoouupplliinnggss RReeddeeffiinniinngg TToottaall CCoouupplliinngg VVaalluuee((EEnngglliisshh--IInncchh))

Falk Steelflex Grid CouplingsA general purpose, lubricated design that combines the economy and high torque capacity of a gear coupling with the torsional flexibility of an elastomercoupling. Backed by a 5–year lubrication warranty, Falk Steelflex couplings require no periodic maintenance when lubricated with Falk LTG (Long Term Grease)at installation. Featuring 25 sizes, Steelflex couplings can accommodate torque loads of 7,500,000 (lb-in) and shaft diameters of 20 inches.

6 (421-110) © Rexnord Industries, LLC, 1963, 2007.

WARNING! Mixing grid coupling components from different manufacturers may cause prematurefailure and possible personal injury or property damage from flying debris.

Used primarily to connect theflywheel of an engine to thedriven machinery. It provides forhigher torque ratings withresulting smaller sizes and lowercosts than elastomer couplings.(See Page 34.)

Double piloted designfor connectingequipment where thedistance between shaftsis too large for a spacertype coupling. (See Pages28 & 29.)

Proven to be far superior todrum-type brakes in cost,construction and performance.(See Pages 30 thru 32.)

Complete center section dropsout for easy service of connectedequipment bearings and seals.Ideal for pump applications.(See Pages 16 & 17.)

A combination of twostandard Rexnordcouplings. Utilizes readilyavailable components foran economical price andshorter lead time thanT31/T35 couplings.(See Page 35.)

An economical spacer designfor easy service of connectedequipment bearings and seals.Ideal for pump applications.(See Pages 18 & 19.)

Type T10 Close Coupled Type T50 Piloted

Type T50 Floating Shaft Type BW Brakewheel

Type T10/G82 SpacerType T41/T44 Controlled Torque

Type T35 Half Spacer Type T90 Flywheel

Type T31 Full Spacer Type T70 High Speed

Type T20 Close Coupled Type T63 Disc Brake

Provides a built-in breaking surface right at ornear the centerline of the coupling . . . savesspace and dollars. (See Selection Guide431-310.)

Provides adjustable slipping action toprotect connected equipment fromshock, jams, or temporary overloads.(See Pages 20 thru 27.)

Designed for operating speeds beyondthose of the T10 and T20 designs.Features a one-piece cover and balancedcomponents. (See Page 33.)

A double flexing design featuring avertically split steel cover. Ideal forhigher running speeds. (See Page 15.)

For use on line shaft applications.Can be used in place of singleengagement gear couplings toprovide torsional resiliency andlower overall operating cost.(See Pages 28 & 29.)

A double flexing, close-coupleddesign for use in four bearingsystems. Features a horizontally splitcover which allows for gridreplacement without the movement ofthe connected equipment.(See Page 14.)

Type T10Close Coupled/Dimensions — Inches

14 (421-110) © Rexnord Industries, LLC, 1963, 2007.

S

C

GAP

GRID

CA

D

LUBEPLUGS

HUB

J

B

A

SIZES 1020 - 1140

SIZES 1210 - 1230

SIZES 1150 - 1200

SIZES 1240 - 1260

F A

J

A

AF

COVER PROFILES – HORIZONTAL SPLIT

SIZE�

TorqueRating

(lb-in) †

AllowSpeedrpm ‡

MaxBore �

MinBore �

Cplg WtWith NoBore-lb

Lube Wtlb

DIMENSIONS — INCHES

A B C D F J S Gap

1020T 460 4500 1.125 .500 4.2 .06 3.82 3.88 1.88 1.56 . . . . 2.62 1.54 .1251030T 1,320 4500 1.375 .500 5.7 .09 4.16 3.88 1.88 1.94 . . . . 2.69 1.54 .1251040T 2,200 4500 1.625 .500 7.4 .12 4.50 4.12 2.00 2.25 . . . . 2.75 1.58 .1251050T 3,850 4500 1.875 .500 12 .15 5.32 4.88 2.38 2.62 . . . . 3.19 1.76 .1251060T 6,050 4350 2.125 .750 16 .19 5.82 5.12 2.50 3.00 . . . . 3.68 2.06 .125

1070T 8,800 4125 2.500 .750 23 .25 6.25 6.12 3.00 3.44 . . . . 3.81 2.12 .1251080T 18,150 3600 3.000 1.062 39 .38 7.50 7.12 3.50 4.12 . . . . 4.55 2.54 .1251090T 33,000 3600 3.500 1.062 56 .56 8.31 7.88 3.88 4.88 . . . . 4.81 2.82 .1251100T 55,550 2440 4.000 1.625 93 .94 9.88 9.69 4.75 5.59 . . . . 6.12 . . . . .1881110T 82,500 2250 4.500 1.625 120 1.12 10.62 10.19 5.00 6.31 . . . . 6.36 . . . . .188

1120T 121,000 2025 5.000 2.375 179 1.62 12.12 12.00 5.88 7.06 . . . . 7.54 . . . . .2501130T 176,000 1800 6.000 2.625 266 2.0 13.62 13.00 6.38 8.56 . . . . 7.68 . . . . .2501140T 253,000 1650 7.250 2.625 392 2.5 15.12 14.75 7.25 10.00 . . . . 7.92 . . . . .2501150T 352,000 1500 8.000 4.250 500 4.3 17.84 14.65 7.20 10.60 15.40 10.69 . . . . .2501160T 495,000 1350 9.000 4.750 681 6.2 19.76 15.85 7.80 12.00 17.20 10.96 . . . . .250

1170T 660,000 1225 10.000 5.250 987 7.7 22.32 17.25 8.50 14.00 19.18 12.10 . . . . .2501180T 915,000 1100 11.000 6.000 1365 8.3 24.80 19.05 9.40 15.50 21.84 12.64 . . . . .2501190T 1,210,000 1050 12.000 6.000 1710 9.7 26.60 20.65 10.20 17.20 23.93 12.80 . . . . .2501200T 1,650,000 900 13.000 7.000 2331 12.4 29.80 22.25 11.00 19.60 26.00 14.00 . . . . .2501210T 2,200,000 820 14.000 7.000 3140 23.2 33.25 24.50 12.00 21.00 29.56 17.00 . . . . .500

1220T 2,970,000 730 15.000 8.000 3935 35.4 36.25 26.10 12.80 22.50 32.37 19.30 . . . . .5001230T 3,850,000 680 16.000 8.000 4997 53.0 39.50 27.70 13.60 24.00 35.62 21.50 . . . . .5001240T 4,950,000 630 17.000 10.000 6504 74.5 42.80 29.50 14.50 25.50 . . . . 25.50 . . . . .5001250T 6,600,000 580 18.500 10.000 8450 110.5 46.50 32.10 15.80 28.00 . . . . 27.50 . . . . .5001260T 8,250,000 540 20.000 10.000 10322 148.1 49.64 34.50 17.00 30.00 . . . . 30.00 . . . . .500

� Refer to Page 5 for General Information and Reference Notes.

Sizes 1020 thru 1230T10 covers are cast aluminum alloy; Sizes1240 thru 1260T10 are fabricated steel.

Type HD size range is from 1070-1140 as shown in shared areasbelow. Covers are powder-coated and seals are Nitrile.

SECTION 3

3 Scotchkote™

134 Fusion-Bonded Epoxy Coating

Product Description3M™ Scotchkote 134 Fusion-Bonded Epoxy Coating is a one-part, heat curable, thermosetting epoxy coating designed for corrosion protection of metal. The epoxy is applied to preheated steel as a dry powder which melts and cures to a uniform coating thickness. This bonding process provides excellent adhesion and coverage on applications such as valves, pumps, pipe drains, hydrants and porous castings. Scotchkote 134 coating is resistant to wastewater, corrosive soils, hydrocarbons, harsh chemicals, and sea water. Powder properties allow easy manual or automatic application by electrostatic or air-spray equipment.

Product Features• No primer required for most applications.• Particularly suitable for electrostatic or air-spray

application on preheated metal articles.• Can be electrostatically applied to unheated metal parts

and subsequently cured by baking.• Long gel time allows application on large or complex

articles, minimizing fear of runs, sags, laminations, or unsightly overspray.

• Especially useful for coating the inside of pipe or other fabrications where a smooth, corrosion resistant coating is required.

• Can be machined by grinding or cutting to meet close tolerance requirements.

• Allows easy visual inspection of coated articles.• Can be painted with alkyd paint, acrylic lacquer,

polyurethane, or acrylic enamel for color coding.• Will not sag, cold flow, or become soft in storage. Long

term storage under most climatic conditions.• Lightweight for lower shipping costs.• Protects over wide temperature range.• Resists direct burial soil stress.• High adhesion and toughness.• Resists cavitation and cathodic disbondment.• Excellent chemical resistance.

• Suitable for elevated temperature service in presence of H2S, CO2, CH4, crude oil and brine when applied over phenolic primer such as Scotchkote 345.

• Long-term performance history in water, sewage, and other service environments.

• Scotchkote 134 coating has been tested and certified to ANSI/NSF Standard 61, Drinking Water System Components.

• Scotchkote 134 FBEC meets the requirements of AWWA Standard C213 and C550.

• Operating temperature dry is 235°F/ 113°C and wet is 175°F/79°C.

General Application Steps1. Remove oil, grease and loosely adhering deposits.2. Abrasive blast clean the surface to NACE No. 2/SSPC-

SP10 ISO 8501:1, Grade SA 2 1/2 near-white metal.3. Apply mechanical masks or mask with materials such as

Scotch™ Glass Cloth Tape 361 or Scotch Aluminum Foil Tape 425 as required.

4. Preheat article to the desired application temperature per cure specifications.

5. Deposit Scotchkote 134 coating by powder spray to the specified thickness.

6. Cure according to cure specifications.7. Visually and electrically inspect for coating flaws after

the coating has cooled.8. Repair all defects.

Cure SpecificationsScotchkote 134 coating may be applied to metal articles which have been preheated to a temperature of 300°F/149°C to 475°F/246°C. After application, Scotchkote 134 coating must be cured according to the cure guide to achieve maximum performance properties.

3M Scotchkote 134 Fusion-Bonded Epoxy Coating Cure GuideTemperature of Article at Time of Powder Application Typical Gel Time Cure Time475°F/246°C 40seconds 7minutes

450°F/232°C 60seconds 10minutes

400°F/204°C 120seconds 15minutes

350°F/177°C 330seconds 25minutes

Chemical/Pressure/Temperature ResistanceAll tests performed on Scotchkote™ 134 Fusion Bonded Epoxy Coating applied over a 1 mil/25,4 µm phenolic primer. Liquid phase for all test conditions: 33% kerosene, 33% toluene, 34% brine solution of 5% NaCl.

Typical PropertiesProperty ValueColor ForestGreen

SpecificGravity-Powder 1.51(AirPycnometer)

Coverage 127ft2/lb/mil(0,66m2/kg/mm)

FluidBedDensity 33lbs/ft3(530kg/m3)

ShelfLifeat80°F/27°C 18months

AverageGelTime400°F/204°C 120seconds

EdgeCoverage 12%to18%

MinimumExplosiveConcentration 0.03oz/ft3(30,6g/m3)

IgnitionTemperature 986°F/530°C

Test Conditions Gas Phase ResultsAutoclave,120°F/49°C 99.5%CO2 Excellentadhesion,nocoatinglossorblistersin48hours,1500psi/10.3MPa 0.5%H2S aqueous,hydrocarbon,orgasphase

Autoclave,150°F/66°C 80%CH4 Excellentadhesion,nocoatinglossorblistersin48hours,2200psi/15.2MPa 12%CO2 aqueous,hydrocarbon,orgasphase 8%H2S

Autoclave,200°F/93°C 86%CH4 Excellentadhesion,nocoatinglossorblistersin24hours,3300psi/22.8MPa 8%CO2 aqueous,hydrocarbon,orgasphase 6%H2S

Autoclave,300°F/149°C 90%CH Excellentadhesion,nocoatinglossorblistersin24hours,3000psi/20.7MPa 10%CO2 aqueous,hydrocarbon,orgasphase TraceH2S

Chemical Resistance Exposure at 73°F/23°C* AceticAcidupto25% FerricNitrate PotassiumBorate

Acetone(softened) FerricSulfate PotassiumCarbonate

AluminumChloride FerrousNitrate PotassiumChloride

AluminumHydroxide FerrousSulfate PotassiumDichromateupto10%

AluminumNitrate Formaldehydeupto100% PotassiumHydroxide

AluminumSulfate FormicAcidupto10% PotassiumNitrate

AmmoniumCarbonate Freon;gasandliquid PotassiumSulfate

AmmoniumChloride Gas(Mfg) PropyleneGlycol

AmmoniumHydroxideupto100% Gas(Natural) Sewage

AmmoniumNitrate GasolineLeaded SilverNitrate

AmmoniumPhosphate GasolineUnleaded SoapSolution

AmmoniumSulfate Glycerine Soaps

AmylAlcohol Heptane SodiumBicarbonate

BariumCarbonate Hexane SodiumBisulfate

BariumChloride HexyleneGlycol SodiumCarbonate

BariumHydroxide HydrochloricAcidupto25% SodiumChlorate

BariumNitrate HydrofluoricAcidupto40% SodiumChloride

BariumSulfate HydrogenSulfide SodiumHydroxide

Benzene IsopropylAlcohol SodiumMetaSilicateupto5%

BoricAcid JetFuel SodiumNitrate

Borax Kerosene SodiumSulfate

ButylAlcohol LinseedOil SodiumThiosulfateupto5%

CadmiumChloride LubricatingOil StannicChloride

CadmiumNitrate MagnesiumCarbonate Sulfur

CadmiumSulfate MagnesiumChloride SulfuricAcidupto60%

CalciumCarbonate MagnesiumHydroxide SyntheticSeaFuel(60%Naphtha,

CalciumChloride MagnesiumNitrate 20%Toluene,15%Xylene,

CalciumHydroxide MagnesiumSulfate 5%Benzene)

CalciumNitrate MEK(softened) SyntheticSilage

CalciumSulfate MercuricChloride Tetrapropylene

CalciumDisulfide Methanol(softened) Toluene

CarbonTetrachloride MIBK(MethylIsobutylKetone) Trichloroethylene

CausticPotash MineralOil TriethyleneGlycol

CausticSoda MineralSpirits TrisodiumPhosphate

Chlorine2% Molasses Turpentine

CitricAcidupto25% MotorOil Undecanol

CopperChloride MuriaticAcid Urea

CopperNitrate Naphtha Urine

CopperSulfate NickelChloride Vinegar

CrudeOil NickelNitrate Water

Cyclohexane NickelSulfate Chlorinated

Cyclohexene NitricAcidupto30% Demineralized

Cyclopentane Nonane Distilled

Detergent Octane Salt

DieselFuel OxalicAcid Sea

DiethyleneGlycol Pentane Xylol

DipropyleneGlycol Perchloroethylene ZincChloride

Ethanol(softened) PhosphoricAcidupto50% ZincNitrate

Ethylbenzene PhosphorousTrichloride ZincSulfate

EthyleneGlycol PotassiumAluminumSulfate 10-10-10Fertilizer,Saturated

FerricChlorideupto50% PotassiumBicarbonate

*Tests conducted for two years on similar products. No effect unless otherwise stated.

3M™ Scotchkote™ 134 Fusion-Bonded Epoxy Coating Test DataProperty Test Description Results

Adhesion Elcometer >3000psi(gluefailure)/210kg/cm2

Adhesion to Steel (Shear) ASTMD1002 4300psi/302kg/cm2 10mil/254µmglueline cohesivefailure

Impact Gardner5/8in/1,6cmdiametertup 160in-lbs 1/8”x3”x3”(0,32cmx7,6cmx7,6cm) 1,8kg•m steelpanel

Hardness BarcolASTMD2583 23

Abrasion Resistance ASTMD4060 0,07gloss CS-171000gweight/5000cycles

Thermal Shock 310°F/154°Cto-320°F/-195°C 10cycles,noeffect coatedpipe

Penetration ASTMG17 0 -40°F/-40°Cto240°F/116°C

Tensile Strength ASTMD2370 7300psi/512kg/cm2

Elongation ASTMD2370 4.2%

Compressive Strength ASTMD695 12800psi/900kg/cm2

Coefficient of Friction APIRP5L2-1968,App8 23°

Electric Strength ASTMD149 1000volts/mil(39,4kv/mm)

Hot Water Resistance 160°F/71°Cimmersion/120days Goodadhesion,noblistering

Electrical Resistivity ASTMD257 1.2x1015ohm•cm

Thermal Conductivity MIL-I-16923E 7x10-4cal/sec/cm2/°C/cm

Water Absorption 3M10mil/254µmfreefilm30days 6,5g/m2

Fungus Resistance MIL-STD810-BMethod508 Funginert

Salt Fog MIL-E-5272C Noeffect

Weatherometer ASTMG235000hours Surfacechalk

Soil Stress - Burial BureauofReclamation25cycles Noeffect

Salt Crock 30day,5volt,5%NaClsandcrock Disbondmentdiameter24mmaverage 230°F/110°C

Bendability 3/8”/9,5mmcoupon 30pipediameters mandrelbendat73°F/23°C 1.9°/diameterlength

Handling and Safety PrecautionsRead all Health Hazard, Precautionary, and First Aid statements found in the Material Safety Data Sheet, and/or product label of chemicals prior to handling or use.

Ordering Information/Customer ServiceFor ordering information, technical information, product information or to request a copy of the Material Safety Data Sheet: Phone: 800/722-6721 or 512/984-9385Fax: 877/601-1305 or 512/984-6296

3M and Scotchkote are trademarks of 3M Company.

Important NoticeAll statements, technical information, and recommendations related to 3M’s products are based on information believed to be reliable, but the accuracy or completeness is not guaranteed. Before using this product, you must evaluate it and determine if it is suitable for your intended application. You assume all risks and liability associated with such use. Any statements related to the product which are not contained in 3M’s current publications, or any contrary statements contained on your purchase order shall have no force or effect unless expressly agreed upon, in writing, by an authorized officer of 3M.

Warranty; Limited Remedy; Limited Liability. This product will be free from defects in material and manufacture for a period of one (1) year from the time of purchase. 3M MAKES NO OTHER WARRANTIES INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. If this product is defective within the warranty period stated above, your exclusive remedy shall be, at 3M’s option, to replace or repair the 3M product or refund the purchase price of the 3M product. Except where prohibited by law, 3M will not be liable for any indirect, special, incidental or consequential loss or damage arising from this 3M product, regardless of the legal theory asserted.

3Corrosion Protection Products6801 River Place Blvd. Austin, TX 78726-9000 www.3M.com/corrosion

Please Recycle. Printed in USA.© 3M 2007. All Rights Reserved.80-6300-0115-6 Rev. A

SURFACE PREPARATION STANDARDS

Your coatings supplier will always designate the degree of surface preparation required for the materials you are using. The basic standards for preparing metal substrates are a joint effort between the Society for Protective Coatings (SSPC) and the National Association of Corrosion Engineers International (NACE). SSPC-SP1 Solvent CleaningRemoval of all visible oil, grease, soil, drawing and cutting compounds, and other soluble contaminants from steel surfaces with solvent, vapor, cleaning compound, alkali, emulsifying agent, or steam. SSPC-SP2 Hand Tool CleaningRemoves all loose mill scale, loose rust, loose paint, and other loose detrimental foreign matter by hand chipping, scraping, sanding, and wire brushing. SSPC-SP3 Power Tool CleaningRemoves all loose mill scale, loose rust, loose paint, and other loose detrimental foreign matter by power wire brushing, power sanding, power grinding, power tool chipping, and power tool descaling. SSPC-SP5 / NACE 1 White Metal Blast CleaningWhen viewed without magnification, the surface shall be free of all visible oil, grease, dust, dirt, mill scale, rust, coating, oxides, corrosion products and other foreign matter. SSPC-SP6 / NACE 3 Commercial Blast CleaningWhen viewed without magnification, the surface shall be free of all visible oil, grease, dust, dirt, mill scale, rust, coating, oxides, corrosion products and other foreign matter of at least 66-2/3% of unit area, which shall be a square 3 in. x 3 in. (9 sq. in.). Light shadows, slight streaks, or minor discolorations caused by stains of rust, stains of mill scale, or stains of previously applied coating in less than 33-1/3% of the unit area is acceptable. SSPC-SP7 / NACE 4 Brush-Off Blast CleaningWhen viewed without magnification, the surface shall be free of all visible oil, grease, dirt, dust, loose mill scale, loose rust, and loose coating. Tightly adherent mill scale, rust, and coating may remain on the surface. Mill scale, rust, and coating are considered tightly adherent if they cannot be removed by lifting with a dull putty knife. SSPC-SP10 / NACE 2 Near-White Blast CleaningWhen viewed without magnification shall be free of all visible oil, grease, dust, dirt, mill scale, rust, coating, oxides, corrosion products and other foreign matter of at least 95% of each unit area. Staining shall be limited to no more than 5 percent of each unit area, and may consist of light shadows, slight streaks, or minor discolorations caused by stains of rust, stains of mill scale, or stains of previously applied coatings. Unit area shall be approximately 3 in. x 3 in. (9 sq. in.). SSPC-SP11 Power Tool Cleaning to Bare MetalWhen viewed without magnification, the surface shall be free of all visible oil, grease, dirt, dust, mill scale, rust, paint, oxides, corrosion products, and other foreign matter. Slight residues of rust and paint may be left in the lower portion of pits if the original surface is pitted. The surface profile shall not be less than 1 mil (25 microns).

HI-BUILD EPOXOLINE II

PRODUCT DATA SHEET

N69 or V69

PRODUCT PROFILE

GENERIC DESCRIPTION Polyamidoamine Epoxy

COMMON USAGE An advanced generation epoxy for protection and finishing of steel and concrete. It has excellent resistance to abrasionand is suitable for immersion as well as chemical contact exposure. Contact your local Tnemec representative for a list ofchemicals. This product can also be used for lining storage tanks that contain demineralized, deionized or distilled water.Note: Series V69 conforms with air pollution regulations limiting Volatile Organic Compounds (VOC) to a maximum of250 grams/litre (2.08 lbs/gal) in areas requiring less than 100 grams/litre VOC, please refer to the Series L69 data sheet.

COLORS Refer to Tnemec Color Guide. Note: Epoxies chalk with extended exposure to sunlight. Lack of ventilation, incompletemixing, miscatalyzation or the use of heaters that emit carbon dioxide and carbon monoxide during application and initialstages of curing may cause yellowing to occur.

FINISH Satin

SPECIAL QUALIFICATIONS A two-coat system at 4.0-6.0 dry mills (100-150 dry microns) per coat passes the performance requirements of MIL-PRF-4556F for fuel storage.

PERFORMANCE CRITERIA Extensive test data available. Contact your Tnemec representative for specific test results.

Published technical data and instructions are subject to change without notice. The online catalog at www.tnemec.comshould be referenced for the most current technical data and instructions or you may contact your Tnemec representativefor current technical data and instructions.

© May 14, 2010 by Tnemec Co., Inc.

COATING SYSTEM

PRIMERS Steel: Self-priming or Series 1, 27, 37H, 66, 90E-92, 90-97, 90-1K97, 91-H2O, 94-H2O, 135, 161, 394, 530Galvanized Steel and Non-Ferrous Metal: Self-priming or Series 66, 161Concrete: Self-priming or Series 130, 218CMU: Self-priming or 54-562, 130, 215, 216, 218

TOPCOATS 46H-413, 66, L69, N69, 73, 84, 104, 113, 114, 161, 175, 1028, 1029, 1070, 1071, 1072, 1074, 1074U, 1075, 1075U, 1077,1078. Refer to COLORS on applicable topcoat data sheets for additional information. Note: The following recoat timesapply for Series N69/V69: Immersion Service—Surface must be scarified after 60 days. Atmospheric Service—After 60days, scarification or an epoxy tie-coat is required. Contact your Tnemec representative for specific recommendations.

Published technical data and instructions are subject to change without notice. The online catalog at www.tnemec.comshould be referenced for the most current technical data and instructions or you may contact your Tnemec representativefor current technical data and instructions.

SURFACE PREPARATION

PRIMED STEEL Immersion Service: Scarify the Series 66, N69/V69 or 161 prime coat surface by abrasive blasting with fine abrasive beforetopcoating if it has been exterior exposed for 60 days or longer and N69/V69 is the specified topcoat.

STEEL Immersion Service: SSPC-SP10/NACE 2 Near-White Blast CleaningNon-Immersion Service: SSPC-SP6/NACE 3 Commercial Blast Cleaning

GALVANIZED STEEL & NON-FERROUS METAL

Surface preparation recommendations will vary depending on substrate and exposure conditions. Contact your Tnemecrepresentative or Tnemec Technical Services.

CAST/DUCTILE IRON Contact your Tnemec representative or Tnemec Technical Services.

CONCRETE Allow new concrete to cure 28 days. For optimum results and/or immersion service, abrasive blast referencing SSPC-SP13/NACE 6, ICRI CSP 2-4 Surface Preparation of Concrete and Tnemec’s Surface Preparation and Application Guide.

CMU Allow mortar to cure for 28 days. Level protrusions and mortar spatter.

PAINTED SURFACES Non-Immersion Service: Ask your Tnemec representative for specific recommendations.

ALL SURFACES Must be clean, dry and free of oil, grease, chalk and other contaminants.

Published technical data and instructions are subject to change without notice. The online catalog at www.tnemec.comshould be referenced for the most current technical data and instructions or you may contact your Tnemec representativefor current technical data and instructions.

TECHNICAL DATA

VOLUME SOLIDS 67.0 ± 2.0% (mixed) †

RECOMMENDED DFT 2.0 to 10.0 mils (50 to 255 microns) per coat. Note: MIL-PRF-4556F applications require two coats at 4.0-6.0 mils (100-150microns) per coat. Otherwise, the number of coats and thickness requirements will vary with substrate, applicationmethod and exposure. Contact your Tnemec representative.

CURING TIME AT 5 MILS DFT Without 44-700 Accelerator

Temperature To Handle To Recoat Immersion

90°F (32°C) 4 hours 7 hours 6 days

80°F (27°C) 5 hours 8 hours 7 days

70°F (21°C) 7 hours 10 hours 7 days

60°F (16°C) 8 hours 12 hours 9 days

50°F (10°C) 12 hours 16 hours 12 days

Curing time varies with surface temperature, air movement, humidity and film thickness. Note: For faster curing and low-temperature applications, add No. 44-700 Epoxy Accelerator; see separate product data sheet.

VOLITILE ORGANIC COMPOUNDS N69 - Unthinned: 2.40 lbs/gallon (285 grams/litre) Thinned 10% (No. 4 Thinner): 2.80 lbs/gallon (334 grams/litre) Thinned 10% (No. 60 Thinner): 2.80 lbs/gallon (335 grams/litre)V69 - Unthinned: 1.95 lbs/gallon (234 grams/litre) Thinned 2.5%: 2.08 lbs/gallon (250 grams/litre) †

HAPS N69 - Unthinned: 2.40 lbs/gal solids Thinned 10% (No. 4 Thinner): 3.25 lbs/gal solids Thinned 10% (No. 60 Thinner): 2.40 lbs/gal solidsV69 - Unthinned: 2.05 lbs/gal solids Thinned 2.5%: 2.30 lbs/gal solids)

THEORETICAL COVERAGE 1,074 mil sq ft/gal (26.4 m²/L at 25 microns). See APPLICATION for coverage rates. †

Page 1 of 2

NUMBER OF COMPONENTS Two: Part A (amine) and Part B (epoxy)

PACKAGING 5 gallon (18.9L) pails and 1 gallon (3.79L) cans — Order in multiples of 2.

NET WEIGHT PER GALLON N69: 13.67 ± 0.25 lbs (6.10 ± .11 kg) (mixed) V69: 14.01 ± 0.25 lbs (6.36 ± .11 kg) (mixed) †

STORAGE TEMPERATURE Minimum 20°F (-7°C) Maximum 110°F (43°C)

TEMPERATURE RESISTANCE (Dry) Continuous 250°F (121°C) Intermittent 275°F (135°C)

SHELF LIFE Part A: 24 months; Part B: 12 months at recommended storage temperature.

FLASH POINT - SETA N69 & V69 Part A: 82°F (28°C) N69 Part B: 93°F (34°C) V69 Part B: 86°F (30°C)

HEALTH & SAFETY Paint products contain chemical ingredients which are considered hazardous. Read container label warning and MaterialSafety Data Sheet for important health and safety information prior to the use of this product.Keep out of the reach of children.

© May 14, 2010 by Tnemec Co., Inc.

PRODUCT DATA SHEET

HI-BUILD EPOXOLINE II | N69 or V69

APPLICATION

COVERAGE RATES Dry Mils (Microns) Wet Mils (Microns) Sq Ft/Gal (m²/Gal)

Suggested (1) 6.0 (150) 9.0 (230) 179 (16.6)

Minimum 2.0 (50) 3.0 (75) 537 (49.9)

Maximum 10.0 (250) 15.0 (375) 107 (10.0)

Dense Concrete & Masonry: From 100 to 150 sq ft (9.3 to 13.9 m²) per gallon.CMU: From 75 to 100 sq ft (7.0 to 9.3 m²) per gallon.(1) Note for Steel: Roller or brush application requires two or more coats to obtain recommended film thickness. Also,Series N69 can be spray applied to an optional high-build film thickness range of 8.0 to 10.0 dry mils (205 to 255 drymicrons) or 11.5 to 14.5 wet mils (209 to 370 wet microns). Allow for overspray and surface irregularities. Film thicknessis rounded to the nearest 0.5 mil or 5 microns. Application of coating below minimum or above maximum recommendeddry film thicknesses may adversely affect coating performance. †

MIXING l. Start with equal amounts of both Parts A & B.2. Using a power mixer, separately stir Parts A & B.3. (For accelerated version. If not using 44-700, skip to No. 4.)Add four (4) fluid ounces of 44-700 per gallon of Part A while Part A is under agitation.4. Add Part A to Part B under agitation, stir until thoroughly mixed.5. Both components must be above 50°F (10°C) prior to mixing. For application of the unaccelerated version to surfacesbetween 50°F to 60°F (10°C to 16°C) or the accelerated version to surfaces between 35°F to 50°F (2°C to 10°C), allowmixed material to stand 30 minutes and restir before using.6. For optimum application properties, the material temperature should be above 60°F (16°C).Note: The use of more than the recommended amount of 44-700 will adversely affect performance.

THINNING Use No. 4 or No. 60 Thinner. For air spray, thin up to 10% or 3/4 pint (380 mL) per gallon. For airless spray, roller orbrush, thin up to 5% or 1/4 pint (190 mL) per gallon. Note: When using Series V69, a maximum of 2.5% of No. 4 Thinnermay be used to comply with VOC regulations.

POT LIFE Without 44-700 15 hours at 50°F (10°C) 5 hours at 77°F (25°C) 3 hours at 100°F (38°C)With 44-700 8 hours at 35°F (2°C) 4 hours at 77°F (25°C) 1 hour at 100°F (38°C)

APPLICATION EQUIPMENT Air Spray ‡

Gun Fluid Tip Air Cap Air Hose ID Mat’l Hose ID AtomizingPressure Pot Pressure

DeVilbiss JGA E 765 or 704 5/16” or 3/8”(7.9 or 9.5 mm)

3/8” or 1/2”(9.5 or 12.7

mm)

75-100 psi(5.2-6.9 bar)

10-20 psi(0.7-1.4 bar)

Low temperatures or longer hoses require higher pot pressure.

Airless Spray ‡

Tip Orifice Atomizing Pressure Mat’l Hose ID Manifold Filter

0.015”-0.019”(380-485 microns)

3000-4800 psi(207-330 bar)

1/4” or 3/8”(6.4 or 9.5 mm)

60 mesh(250 microns)

Use appropriate tip/atomizing pressure for equipment, applicator technique and weather conditions.‡ Spray application of first coat on CMU should be followed by backrolling. Note: Application over inorganic zinc-richprimers: Apply a wet mist coat and allow tiny bubbles to form. When bubbles disappear in 1 to 2 minutes, apply a fullwet coat at specified mil thickness.Roller: Use 3/8” or 1/2” (9.5 mm or 12.7 mm) synthetic woven nap roller cover. Use longer nap to obtain penetration onrough or porous surfaces.Brush: Recommended for small areas only. Use high quality natural or synthetic bristle brushes.

SURFACE TEMPERATURE Minimum 50°F (10°C) Maximum 135°F (57°C)The surface should be dry and at least 5°F (3°C) above the dew point. Coating will not cure below minimum surfacetemperature.

CLEANUP Flush and clean all equipment immediately after use with the recommended thinner or MEK.

† Values may vary with color.

PRODUCT DATA SHEET

HI-BUILD EPOXOLINE II | N69 or V69

WARRANTY & LIMITATION OF SELLER'S LIABILITY: Tnemec Company, Inc. warrants only that its coatings represented herein meet the formulation standards of Tnemec Company, Inc. THEWARRANTY DESCRIBED IN THE ABOVE PARAGRAPH SHALL BE IN LIEU OF ANY OTHER WARRANTY, EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO, ANY IMPLIEDWARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF. Thebuyer's sole and exclusive remedy against Tnemec Company, Inc. shall be for replacement of the product in the event a defective condition of the product should be found to exist and theexclusive remedy shall not have failed its essential purpose as long as Tnemec is willing to provide comparable replacement product to the buyer. NO OTHER REMEDY (INCLUDING, BUT NOTLIMITED TO, INCIDENTAL OR CONSEQUENTIAL DAMAGES FOR LOST PROFITS, LOST SALES, INJURY TO PERSON OR PROPERTY, ENVIRONMENTAL INJURIES OR ANY OTHER INCIDENTALOR CONSEQUENTIAL LOSS) SHALL BE AVAILABLE TO THE BUYER. Technical and application information herein is provided for the purpose of establishing a general profile of the coating andproper coating application procedures. Test performance results were obtained in a controlled environment and Tnemec Company makes no claim that these tests or any other tests, accuratelyrepresent all environments. As application, environmental and design factors can vary significantly, due care should be exercised in the selection and use of the coating.

Tnemec Company Incorporated 6800 Corporate Drive Kansas City, Missouri 64120-1372 1-800-TNEMEC1 Fax: 1-816-483-3969 www.tnemec.com

PDSN69 Page 2 of 2