Lesson Plan - Government Polytechnic, Hisar · 2018-06-21 · 40 Introduction of basic machinery...

21
Lesson Plan Name of Faculty: Mr. JITENDER BAJIA Discipline: Textile Technology Semester: 3 rd Subject: EMPLOYABILITY SKILLS I Lesson Plan Duration: 16 weeks Work Load (Lecture / Practical) per week (in hours): Pr= 2 per week/ pr =0 WEEK PRACTICALS PRACTICAL DAY TOPIC 1 st 1 1. Writing skills Official and business correspondence 2 nd 2 Job application - covering letter and resume (Cont.) 3 rd 3 Job application - covering letter and resume. 4 th 4 Report writing - key features and kinds. 5 th 5 2. Oral Communication Skills Giving advice 6 th 6 Making comparisons 7 th 7 Agreeing and disagreeing 8 th 8 Taking turns in conversation 9 th 9 Fixing and cancelling appointments (Cont.) 10 th 10 Fixing and cancelling appointments 11 th 11 3. Generic Skills Stress management 12 th 12 Time management 13 th 13 Negotiations and conflict resolution 14 th 14 Team work and leadership qualities 15 th 15 Viva voce and evaluation 16 th 16 Viva voce and evaluation

Transcript of Lesson Plan - Government Polytechnic, Hisar · 2018-06-21 · 40 Introduction of basic machinery...

Page 1: Lesson Plan - Government Polytechnic, Hisar · 2018-06-21 · 40 Introduction of basic machinery use in dyeing 41 a. Jigger dyeing machine 14 do 42 b. winch dyeing machine 15 th 43

Lesson Plan

Name of Faculty: Mr. JITENDER BAJIA

Discipline: Textile Technology

Semester: 3rd

Subject: EMPLOYABILITY SKILLS –I

Lesson Plan Duration: 16 weeks

Work Load (Lecture / Practical) per week (in hours): Pr= 2 per week/ pr =0

WEEK

PRACTICALS

PRACTICAL

DAY

TOPIC

1st 1 1. Writing skills Official and business correspondence

2nd

2 Job application - covering letter and resume (Cont.)

3rd

3 Job application - covering letter and resume.

4th

4 Report writing - key features and kinds.

5th

5 2. Oral Communication Skills Giving advice

6th

6 Making comparisons

7th

7 Agreeing and disagreeing

8th

8 Taking turns in conversation

9th

9 Fixing and cancelling appointments (Cont.)

10th

10 Fixing and cancelling appointments

11th

11 3. Generic Skills Stress management

12th

12 Time management

13th

13 Negotiations and conflict resolution

14th

14 Team work and leadership qualities

15th

15 Viva voce and evaluation

16th

16 Viva voce and evaluation

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Lesson Plan

Name of Faculty: Mr. JITENDER BAJIA

Discipline: Textile Technology

Semester: 5th

Subject: Environmental Education

Lesson Plan Duration: 15 weeks (July-18 to Nov-18)

Work Load (Lecture / Practical) per week (in hours): Th= 3 per week/ pr =0

Week

Theory

Lecture

day

Topic

(including assignment / test)

1st

1st 1. Definition and Scope of Environmental Education

2nd

Importance of Environmental Education

3rd

2. Basics of ecology, biodiversity

2nd

4th

Eco system

5th

Sustainable development

6th

3. Sources of pollution - natural and manmade

3rd

7th

Causes, effects of air pollution

8th

Control measures of air pollution

9th

Causes, effects of noise pollution

4th

10th

Control measures of noise pollution

11th

Causes, effects of soil pollution

12th

Control measures of soil pollution

5th

13th

Causes, effects of radioactive pollution

14th

Control measures of radioactive pollution

15rd

Causes, effects of nuclear pollution

6th

16th

Control measures of nuclear pollution

17th

Units of measurement of pollution

18th

4. Solid waste management- Causes and effects of urban waste

7th

19th

SESSIONAL 1

20th

Control measures of urban waste

21th

Causes and effects of industrial waste

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8th

22th

Control measures of industrial waste

23th

5. Mining and deforestation – Causes, effects of mining

24th

Control measures of mining

9th

25th

Causes, effects of deforestation

26th

Control measures of deforestation

27th

6. Environmental Legislation - Water (prevention and control of pollution)

Act 1974

10th

28th

Air (Prevention and Control of Pollution) Act 1981

29th

Environmental Protection Act 1986

30th

Role and Function of State Pollution Control Board

11th

31th

Environmental Impact Assessment (EIA)

32th

SESSIONAL II

33th

7. Role of Non-conventional Energy Resources Solar Energy

12th

34th

Wind Energy

35th

Bio Energy

36th

Hydro Energy

13th

37th

8. Current Issues in Environmental Pollution – Global Warming, Green

House Effect

38th

Depletion of Ozone Layer, Recycling of Material

39th

Environmental Ethics

14th

40th

Rain Water Harvesting

41th

Maintenance of Groundwater

42th

Acid Rain

15th

43th

Carbon Credits

44th

Revision

45th

Sessional

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Specimen of Lesson Plan

Name of Faculty: Mr. JITENDER BAJIA (VF)

Discipline: Textile Technology

Semester: 3rd

Subject: WEAVING PREPARATORY PROCESSES-II

Lesson Plan Duration: 16 weeks

Work Load (Lecture / Practical) per week (in hours): Th= 3 per week/ pr =0

Week

Theory

Lecture

day

Topic

(including assignment / test)

1st

1st Introduction to yarn preparation

2nd

Introduction to yarn preparation

3rd

Objectives of yarn preparation

2nd

4th

Objectives of yarn preparation

5th

Types of different packages

6th

Types of different packages

3rd

7th

Sequence of Process involved in the preparatory

8th

Sequence of Process involved in the preparatory

9th

Brief description of Process involved in the preparatory

4th

10th

Brief description of Process involved in the preparatory

11th

Brief description of Process involved in the preparatory

12th

Introduction to Warp Winding

5th

13th

Introduction to Warp Winding

14th

Expert Lecture 1

15rd

Objects of Warp-winding

6th

16th

Objects of Warp-winding

17th

Sessional-1

18th

Conventional Winding machines

7th

19th

Conventional Winding machines

20th

Limitations of Conventional Winding machines

21th

Main features of high speed winding

8th

22th

Main features of high speed winding

23th

Construction of high-speed winding machine such as cone-winder

24th

Construction of high-speed winding machine such as cone-winder

9th

25th

Sessional 2nd

26th

Working of high-speed winding machine such as cone-winder

27th

Main features of auto- coner

10th

28th

Different types of tensioners,

29th

Expert Lecture 2

30th

Balloon-breaker and its functions

11th

31th

Full package stop motion

32th

Common faults in warp-winding

33th

Causes of faults in warp-winding and their remedies

12th

34th

Introduction to weft-winding

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35th

Different types of machines of weft winding

36th

Special features of high-speed pirn winder

13th

37th

Sessional-III

38th

Common faults in pirn winding and their rectifications

39th

Comparison of slow speed, high speed and Automatic pirn winding

Machine

14th

40th

Comparison of slow speed, high speed and Automatic pirn winding

Machine

41th

Comparison of slow speed, high speed and Automatic pirn winding

Machine

42th

Introduction to drawing-in and different methods of the same.

15th

43th

Precautions to be taken during drawing-in

44th

Process Control Parameter in drawing -in

45th

Yarn numbering systems (direct system and indirect system),

16th

46th Yarn numbering systems (direct system and indirect system),

47th

Yarn numbering systems (resultant count, average count) 48th Yarn numbering systems (equivalent count and their conversion in various

systems)

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LESSON PLAN

Name of Faculty: Mausam

Discipline: Textile technology

Semester: 3rd

Subject: Textile chemistry

Lesson Plan Duration: 16 weeks

Work load (Lecture /Practical) per week (in hours): Lectures—04,

Practical—04

Week

Theory Practical

Lecture Day Topic (Including Assignment/ Test Practical Day Topic

1st

1 Introduction to textile processing

1 Desizing of cotton 2 Natural and added impurities in cotton

3 Natural and added impurities in wool and silk

2nd

4 Introduction of Singeing, Dyeing, Scouring

2 Scouring of cotton 5 principle and process of Singeing

6 principle and process Designing

3rd

7 principle and process Scouring

3 Bleaching of cotton

with suitable agent 8 Introduction of Bleaching

9 Bleaching of cotton with sodium bleaching powder

4th

10 Bleaching of cotton with hypochlorite

4 DO 11 Bleaching of cotton hydrogen peroxide

12 Scouring and carbonization of wool

5th

13 Bleaching of wool with sodium hydrosulphite and

hydrogen peroxide

5 Bleaching of wool 14 Degumming of Silk, bleaching of Silk with hydrogen

peroxide

15 Scouring of Polyamide

6th

16 Scouring Polyester

6 DO 17 Scouring of Acrylic

18 Scouring of Viscose rayon

7th

19 Bleaching of Polyamide

7 Bleaching of silk 20 Bleaching of Polyamide

21 Bleaching of Acrylic

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8th

22 Bleaching of Viscose rayon

8 Scouring of polyester 23 Mercerization of cotton

24 Objective of Mercerization

9th

25 Physical and chemical changes of during process

9 bleaching of polyester 26 Classification of dyes

27 general terms used in dyeing

10th

28 basis of methods of dyeing, Principle of dyeing

10 Dyeing of cotton with

suitable classes of dyes 29 Introduction of Dyeing

30 Direct dyes

11th

31 ………….do………. 11

Dyeing of wool and silk

with suitable dye 32 Reactive dyes

33 ………….do………. 12th

34 Sulphur dyes

12 do 35 ………….do………. 36

Dyeing of wool with

a. Acid Dyes

b. Metal complex dyes

13th

37 Dyeing of Silk with

a. Acid Dyes

b. Metal complex dyes

13 Dyeing of polyester

with disperse dye 38 Dyeing of Polyester with disperse dyes

a. Carrier Method

b. High Temp. Method

39 Dyeing of acrylic with basic dyes

14th

40 Introduction of basic machinery use in dyeing

14 do 41 a. Jigger dyeing machine

42 b. winch dyeing machine

15th

43 c. Padding mangle dyeing machine

15 Dyeing of acrylic with

basic dye 44 d. Fiber dyeing machine

45 e. Hank dyeing machine

16th

46 f. Principles of machine and working process

16

47 Checking of File n Viva

48 Checking of File n Viva

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Lesson Plan

Name of Faculty : Rakesh Jindal

Discipline: Textile Technology

Semester: 3rd

Subject: WEAVING TECHNOLOGY-I

Lesson Plan Duration: 15 weeks (From JULY 2018 – NOV 2018)

Work Load (Lecture / Practical) per week (in hours): Th= 4 per week / pr =1

Week

Theory Practical

Lecture

day

Topic

(including assignment / test) Practica

l day Topic

1st

1st History of weaving

1st

Precautions to be observed

during working on loom

Practice of putting various type

of knots

2nd

Terminology (winding and

loom)

3rd

Introduction to handloom

4th

Introduction to power loom

2nd

5th

Introduction to different types of

healds,

2nd

Drawing-in of broken ends

according to draft.

Terminology (winding and

loom) Noting the different

parts of the power loom

6th

Introduction to different types of

reeds

7th

Introduction to different types of

shuttles

8th

Introduction to types of sheds-their

merits and demerits

3rd

9th

Different Sheds merits and demerits

3rd

Preparation of double flanged

warper’s Bobbins and cones

from hank. 10

th

Tappet shedding mechanism and

existing motion (for tappet loom)

11th

Introduction to Tappets

Construction of tappets

12th

Heald reversing motion Timing of

shedding motion early and late

shedding

4th

13th

Calculations regarding healds and

reeds

4th

Methods of finding reed count

from given reed

14th

Introduction to various parts of

picking Mechanism

15th

picking Mechanism and their

adjustment

16th

Mechanism of over pick motions.

With merits and demerits

5th

17th

Mechanism of under pick motions.

With merits and demerits

5th

Practice of Drafting & denting

Gaiting-up of the beam

18th

Varying the intensity of picking

with relation to velocity of shuttle

19th

Causes of shuttle flying out

and trapping and remedies

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thereof

20th

Timing of picking motion Early and

late picking Faults occurring in both

types of picking and their remedies

6th

21th

Sessional 1

6th

Practice of adjustment and

timing of tappets. Dismantling;

adjustment and timing of over-

pick motion

22th

Mechanism of beating up motion

23rd

Eccentricity of slay methods of finding eccentricity of slay

24th

Various types of take up motions

7th

25th

Study of 5 wheel take up motion

7th

Dismantling; adjustment and timing of under- pick motion. Practice of increasing and decreasing picking force

26th

Study of 7 wheel take up motion

27th

Study of Continuous take up

motion

28th

Concept of standard wheel, change

wheel and ratchet wheel and dividend of a take up motion

8th

29th

Calculations in take up motion

for inserting specific number of picks/unit space

8th

Dismantling and resetting the beating up mechanism

30

th

Various types of let off motions

31th

Study of various parts of negative let

off motion

32th

Study the working of negative let off

motion

9th

33rd

Study of various parts of positive let

off motion

9th

Dismantling and resetting of 5 or 7 wheel take up motion

34

th

Study working of positive let off

motion

35th

Comparison of negative let off and positive let off motion

36th

Comparison of negative let off and positive let off motion

10th

37

th

Various types of weft fork motion.

10th

Sketching various parts of let off motion on the loom. 38

th Study of side weft fork motion

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39th

Study of Centre weft fork motion

40th

Brake motion

11th

41th

Sessional 2

11th

Practically setting-up of side

fork motion

42th

Shuttle speed checking motion

43th

Study of loose reed motion

44th

Study of Fast reed motion

12th

45th

Temples- Their types and their use

in relation to different fabrics

12th

Practically set the checking device on the Machine.

Practically setting-up the

loose reed motion

46th

Temples- Their types and their use

in relation to different fabrics

47th

Temples- Their types and their use

in relation to different fabrics

48th

Various types of materials used for

picking stick

13th

49th

Various types of materials used for

slay

13th

Check the setting of fast reed by opening and resetting 50

th

Various types of materials used for

Shuttle

51th

Various types of materials used for

Shuttle

52th

Timing of different motion of loom

14th

53th

Timing of different motion of loom.

14th

Fitting the temples on machine and resetting its parts

54

th

Calculations relating to speed of

loom

55th

Sessional 3

56th

Calculations relating to speed of

loom

15th

57th

Production of loom in terms of

weight of cloth produced

15th

Calculations regarding the weight of warp and weft

58th

Production of loom in terms of

weight of cloth produced

59th

Production of loom in terms of

length of cloth produced/shift and

efficiency of the Loom

60th

Production of loom in terms of

length of cloth produced/shift and

efficiency of the Loom

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Lesson Plan

Name of Faculty : Rakesh Jindal

Discipline: Textile Technology

Semester: 5th

Subject: WEAVING TECHNOLOGY-III

Lesson Plan Duration: 15 weeks (From JULY 2018 – NOV 2018)

Work Load (Lecture / Practical) per week (in hours): Th= 4 per week / pr =1

Wee

k

Theory Practical

Lecture

day

Topic

(including assignment / test) Practic

al day Topic

1st

1st Introduction to Automatic loom

1st

Preparation of weaving beam

from either hank or cone to

loom

2nd

various types of shuttleless weaving machines

3rd

various types of shuttleless

weaving machines

4th

Comparative study of the various types of shuttleless machines along with power loom (06 hr

2nd

5th

Introduction to Automatic loom

2nd

Finding faults occurring due to Malfunctioning of 5 wheel take up motion

6th

Introduction to Automatic loom

7th

Working of different motions/

mechanisms to be studied with

neat sketches

8th

Working of different motions/

mechanisms to be studied with

neat sketches

3rd

9th

Introduction to automatic cop

changing and its limitations

3rd

Sketching different parts of

automatic loom

10th

Introduction to automatic cop

changing and its limitations

11th

Mechanical warp stop motion

12th

Mechanical warp stop motion

4th

13th

Mechanical warp stop motion

4th

Finding faults occurring due to Malfunctioning of 7 wheel take up motion

14th

Mechanical warp stop motion

15th

Electric warp stop motion

16th

Electric warp stop motion

5th

17th

Electric warp stop motion

5th

Practice and Fitting of cop changing mechanism after dismantling

18th

Electric warp stop motion

19th

Types of shuttleless looms

20th

Comparison of power loom and

shuttleless weaving and among

different shuttleless loom

6th

21th

Sessional 1

6th

Practice on automatic loom 22

th

- Rapier weft insertion

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23rd

- Gripper weft insertion

24th

- Pneumatic weft insertion (Air

jet)

7th

25th

- Hydraulic weft insertion

(Water jet)

7th

.

Sketching different parts of

mechanical warp stop motion 26th

Tuck in selvedges. Selvedge

forming mechanism of rapier and

gripper type looms

27th

Tuck in selvedges. Selvedge

forming mechanism of rapier and

gripper type looms

28th

Tuck in selvedges. Selvedge

forming mechanism of rapier and

gripper type looms

8th

29th

Weft accumulators or weft

measuring motion

8th

Practice on the shuttle less

loom

30th

Weft accumulators or weft

measuring motion

31th

Electronic Warp Stop Motion

32th

Electronic Warp Stop Motion

9th

33rd

Electronic Warp Stop Motion

9th

Practice on the shuttle less

loom

34th

Leno selvedges

35th

Leno selvedges

36th

Introduction to Non Woven

Fabrics

10th

37th

Introduction to Non Woven

Fabrics

10th

Study of different parts of the Shuttle-less loom

38th

Non Woven plain needle punch,

Fabrics

39th

Introduction to Technical Textiles

40th

classification of Technical Textiles

11th

41th

Sessional 2

11th

Practice on gripper loom

through mill visit

42th

Uses of Technical Textiles

43th classification and uses of

Technical Textiles

44th

Terry pile weaving

12th

45th

Terry pile weaving

12th

- Practice on tuck-in

selvedge forming mechanism

46th

features of Terry weaving

47th

features of Terry weaving

48th

Introduction to Fabric defects

13th

49th

Fabric defects due to raw material,

mechanism and other miscellaneous

reasons, their causes and remedies 13

th

- Mill visit for the tuck-in selvedge forming

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50th

Fabric defects due to raw material,

mechanism and other miscellaneous

reasons

mechanism -

51

th Fabric defects causes and remedies

52th

Calculations relating to production

of loom

14th

53th

Calculations relating to production

of loom

14th

Practice on leno selvedge

mechanism

54

th

Calculations relating to efficiency

of loom

55th

Sessional 3

56th

Calculations relating efficiency of

loom

15th

57th

Factors effecting the production

and efficiency in the weaving

15th

Dismantling and proper fitting of positive let-off motion

58th

Factors effecting the production

and efficiency in the weaving

59th

Process Control parameter in

weaving

60th

Process Control parameter in

weaving

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Lesson Plan

Name of Faculty : Tejendar Singh

Discipline: Textile Technology

Semester: 3rd

Subject: SPINNING TECHNOLOGY-I

Lesson Plan Duration: 15 weeks (From JULY 2018 – NOV 2018)

Work Load (Lecture / Practical) per week (in hours): Th= 4 per week / pr =1

Week

Theory Practical

Lecture

day

Topic

(including assignment / test)

Practica

l day Topic

1st

1st Objects of ginning, ginning

percentage,

1st

To sketch and study the working

of different parts of Single

Macarthy Gin and to operate it

2nd

description and working of Double

Knife

Roller Gin,

3rd Double Macarthy Gin and Saw

Gin

4th

Importance of mixing and blending,

mixing

and blending techniques in Blow

Room,

2nd

5th

description and working of Auto

Mixer and

Multi Mixer

2nd

Demonstration of Mixing and

Blending

techniques during with visit/Mill

training

Practically sketch and describe

the

passage of material through

condenser.

6th

Principle of opening and cleaning,

opening

by the action of nails, beaters and air

currents.

7th Description and working of Condenser

8th

Study of following opening and

cleaning

machines: Blending Bale Opener,

3rd

9th Automatic

Bale Plucker, Feeder

3rd

Practically sketch and describe

the passage of material through

condenser. Practically sketch and

describe the

passage of material through

Blending

Bale Opener, Hopper Feeder, Step

Cleaner, Feed Unit, Porcupine

Opener

10th

Feeder; Super Jet Cleaner,

Mono Cylinder Cleaner, ERM Cleaner,

CVT-3 cleaner.

11th

Objects of evener motion and its

importance, construction and working

of Piano Type Feed

Regulating Motion, of Cone Drums

12th

Objects, construction and working of

Two

Bladed Beater and Krischner Beater

4th

13th

Objects of calendaring in Scutcher and

passage of cotton sheet through them 4

th

Study of feed regulating motion.

and cone Drums

- To sketch and understand the

working 14th

Lap rejection and lap variation: their

causes

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and remedies

- Defects in laps and their removal

of Krischner Beater.

- Practice of setting & guages of

the

openers & beaters in the Blow

Room

Line

- Study of exhaust system and

Cages in

Scutcher

15th

Cleaning efficiency of Blow Room line

and waste percentage

- Work load distribution in Blow Room

Automatic lap doffing and its

Advantages

16th

Necessity & working of Chute Feed

System

at Blow Room.

5th

17th

Main features and

advantages of Modern Blow Room

Line

5th

- Practice of drawing of gearing to

understand drive to various parts.

- Study of Lap Forming Unit.

- Calculate draft/Production of

Blow

Room & Maintenance schedule of

Blow Room

- Workload distribution at Blow

Room

& card machine.

- Practical study of Automatic Lap

doffing mechanism

18th

Main features and

advantages of Modern Blow Room

Line

19th

conversion from one to other

system and calculation of

equivalent count.

20th

Gearing diagram of Scutcher and

Calculation

of lap hank, lap weight

6th

21th

Sessional 1

6th

Practically study of the Chute Feed

System during mill visit/mill

training. Gearing diagram of

Scutcher and

Calculation of lap hank, lap weight,

lap

length and Scutcher production per

shift

22th

lap length and

Scutcher production per shift

23rd

Calculation of clearing efficiency of

blow

room line

24th

Calculation of calendar roll and shell roll

speeds and tension draft between

calendar

roll and shell roll

7th

25th

Mixing and blending cost calculations

7th

Calculation of production constant

of blow room Scutcher.

Calculation of calendar roll and

shell roll

speeds and tension draft between

calendar roll and shell roll

26th

Maintenance schedule of Blow Room

line

27th

Objects of carding, Passage of material

through Revolving Flat Card and

functions of

various parts i.e.

28th

licker-in, mote knives, back

plate, front plate, cylinder, flats, doffer

and

Under casing

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8th

29th

Difference between carding action and

stripping action

8th

Study of various electronics

parts/motion

in Blow Room

30th

Flexible and metallic card clothing,

31th

Advantages of metallic card clothing.

32th

Objects of stripping, procedure for

Plain

9th

33rd

Roller stripping and Vacuum stripping

9th

Demonstrate the passage of

material

through the machine and to

introduce

with different parts of Revolving

Flat

Card

34th

Objects of grinding and Types of

Grinding

35th

Web doffing by doffer comb, India Roll

System

36th

Web doffing Cross Roll Verga System

10th

37th

General settings and gauges for Semi

High Speed Card 10

th

Stripping of cylinder and doffer of

Card.Grinding of Card with dead

roll grinder

and Traverse Roller Grinder 38

th General settings and gauges for High

Speed Card

39th

Objects principle of Auto

Levellers at card

40th

working of Auto Levellers at card

11th

41th Sessional 2

11th

Piecing of web and sliver on Card.

To Practice the setting and gauging

between different parts of Card

Machine

42th

Card wastes e.g. motes, fly

43th Card wastes e.g. strips and sweeps

44th

Salient features of High Production

Card.

12th

45th

Defects in card web and their removal

12th

Calculate drafts between various

parts,

total draft, draft constant, tension

draft

and tension draft constant

46th

Defects in card web and their removal

47th

Calculation of waste percentage of a

card.

48th

Cleaning efficiency of Card.

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13th

49th

Calculation of draft, draft constant

13th

Calculate production and

production

constant of Card 50th

Tension draft and tension draft

constant

51th

Calculation of production and

production

Constant

52th

Calculation of production and

production

Constant

14th

53th

Calculation of time taken to exhaust a

lap

14th

Calculate the time taken to exhaust

a lap

on Card 54

th

Calculation of time taken to exhaust a

lap

55th

Sessional 3

56th

Maintenance Schedule of Carding

Machine

15th

57th

Process control Parameter in mixing,

15th

Study of various electronic

Parts/Motion in carding 58

th

Process control Parameter in Blow

Room

59th

Process control Parameter in Carding

60th

Process control Parameter in (yarn

realization, trash

Content etc)

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Lesson Plan

Name of Faculty : Tejander Singh

Discipline: Textile Technology

Semester: 5th

Subject: SPINNING TECHNOLOGY-III

Lesson Plan Duration: 15 weeks (From JULY 2018 – NOV 2018)

Work Load (Lecture / Practical) Per week (in hours): Th= 4 per week / pr =1

Wee

k

Theory Practical

Lecture

day

Topic

(including assignment / test)

Practical

day Topic

1st

1st Introduction and objectives of a Ring

Frame

1st

Practice of passage of material

through Ring

Frame. Practice of drafting roller

settings. Mill visit

be arranged to see top arm

weighing system

2nd

nomenclature of various parts

of a Ring Frame, passage of material

through it

3rd Drafting, function of the drafting

system

4th

study of top arm drafting

system, apron drafting, advantages of

apron drafting.

2nd

5th Introduction to rings, sizes and

different types of rings, ring

travellers, its functions

2nd

Practice on ring and ring traveller,

spindle

gauge/setting. Selection of ring

travellers for

different Counts

6th types of ring

travellers, their sizes. Numbering of

ring travelers

7th

Insertion on of twist into the yarn, S

and Z twists,

8th

effect of twist on yarn,

selection of TM for various counts,

ring and travellers speeds

3rd

9th Building motion mechanism,

insertion of coil on bobbin.

3rd

Practice of inserting S and Z twist

in the yarn

and draw sketches.

10

th

Yarn ballooning, yarn ballooning

control

rings, separators, lappets

11th

Reasons for end breaks and their

remedies on Ring Frame

12th

Principle of Auto doffing at Ring

Frame

4th

13th

Principle of variable pulley speed at

Ring Frame

4th

Practice of drawing and setting of

building

motion of ring frame.

14th

Workload distribution at Ring Frame

15th

Gearing diagram of Ring Frame

16th

Gearing diagram of Ring Frame

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5th

17th

Gearing diagram of Ring Frame

5th

Practice of drawing gearing

diagram of Ring

Frame. Calculation of spindle

speed and Front Roller

speed of Ring Frame and

calculation of

production of machine per shift.

18th

Calculation of spindle speed, front

roll speed,

19th

production per shift per

machine

20th

Calculation of total draft,

6th

21th

Sessional 1

6th

Calculation of total draft, break

draft and

individual zone draft.

22th

Calculation of break draft

and individual zone draft.

23

rd

Calculation of twist per inch.

24th

Calculation of twist multiplier.

7th

25th

Calculation of production constant,

draft constant

7th

Calculation of TPI and Twist

Multiplier ™

26th

break draft constant

and twist constant.

27th

Calculation of traveler speed

28th

Calculation of yarn content on bobbin

8th

29th

Objects of Ring Doubling, Doubling,

and its effects

8th

Calculation of production

constant, draft

constant, break draft constant

and twist

constant.

30th

Objects of dry and wet systems

of doubling

31th

Twist insertion in ply yarn, types and

amount of twist.

32th

Factors effecting the

multiplier for double yarn

9th

33rd

Yarn defects and their causes and

remedial measures in doubling

machine (Expert Lecture)

9th

Calculation of traveler speed.

Calculation of yarn content on

bobbin 34th

Yarn defects and their causes and

remedial measures in doubling

machine (Expert Lecture)

35th

Improvement in quality and

productivity performance of a

doubling machine (Expert Lecture

36th

Improvement in quality and

productivity performance of a

doubling machine (Expert Lecture

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10th

37th

Working principle of TFO

10th

Practice of passage of yarn

through Ring

Doubling Machine. Different

parts and their

working.

38th

39th

Gearing diagram showing various

drives of a Ring Doubling Machine

40th

Gearing diagram showing various

drives of a Ring Doubling Machine

11th

41th Sessional 2

11th

Practice to find the direction of

twist in ply

yarn.

42th

Calculation of production per

machine,

43th Calculation of production constant

44th

Calculation of spindle speed,

12th

45th

Calculation of delivery

Roll speed

12th

Demonstration of working of TFO

during mill

visit / training

46th

Calculation of twist per inch/twist

Multiplier

47th

Calculation of twist constant of the

Machine

48th

Calculation of different types of

yarn’s diameter

13th

49th

Calculation of different types of

yarn’s diameter

13th

Practice of drawing gearing

diagram on Ring

Doubling Machine

50th

Calculation of balancing of machines

in different sections for a particular

spin plan requirement

51th

Calculation of balancing of machines

in different sections for a particular

spin plan requirement

52th

Sequence of machinery used in the

production of Woolen System

14th

53th

Sequence of machinery used in the

production of Worsted system

14th

Calculation of production per

machine and

production constant.Calculation

of spindle speed, delivery roll

speed

54th

Difference between Woolen &

Worsted yarn

55th

Sessional 3

56th

Difference between Woolen &

Worsted yarn

15th

57th

Various maintenance schedules

adopted in a frame

15th

Calculation of twist per inch/twist

Multiplier and twist constant of

the

Machine 58th

59th

Process control Parameter with

reference to productivity

60th

Process control Parameter with

reference to yarn quality

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