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LEDcube v2 assembly - Cornfield Electronics · Reference drawing for one plane of LEDs in LEDcube....
Transcript of LEDcube v2 assembly - Cornfield Electronics · Reference drawing for one plane of LEDs in LEDcube....
![Page 1: LEDcube v2 assembly - Cornfield Electronics · Reference drawing for one plane of LEDs in LEDcube. Insert 3 LEDs into LED jig Important: LEDS must have leads at 45°angle (short leads](https://reader036.fdocuments.us/reader036/viewer/2022071216/6047f4f94b428672566a53c8/html5/thumbnails/1.jpg)
Parts
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Tools
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R1: 10K Ohm – Brown, Black, Orange, Goldbend leads
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R1: 10K Ohm – Brown, Black, Orange, Goldplacement into board
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R1: 10K Ohm – Brown, Black, Orange, Goldplaced in boardleads bent out
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R1: 10K Ohm – Brown, Black, Orange, Goldsolder both leads to their pads
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R1: 10K Ohm – Brown, Black, Orange, Goldboth leads soldered
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R1: 10K Ohm – Brown, Black, Orange, Goldclip both leads
Safety tip:Please hold the leads when you
cut them!
![Page 9: LEDcube v2 assembly - Cornfield Electronics · Reference drawing for one plane of LEDs in LEDcube. Insert 3 LEDs into LED jig Important: LEDS must have leads at 45°angle (short leads](https://reader036.fdocuments.us/reader036/viewer/2022071216/6047f4f94b428672566a53c8/html5/thumbnails/9.jpg)
R1: 10K Ohm – Brown, Black, Orange, Goldboth leads soldered and clipped
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R2: 330 Ohm – Orange, Orange, Brown, Goldboth leads soldered and clipped
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R2: Orange, Orange, Brown, Goldboth leads soldered and clipped
NOTE:No leads stick out after being clipped.
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C1: 0.1uF
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C3: 0.1uF
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C2: 100uFLong lead is “+”
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C2: 100uFsoldered, with leads clipped
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S1soldered (no need to clip leads)
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S2soldered (no need to clip leads)
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LED1Long lead is “+” (Anode)
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LED1soldered, leads clipped
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X1soldered, leads clipped
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U1 socketMatch the half circle notch
with the same shape on the board
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U1 socketpins on opposite corners bent out
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U1 socketall pins soldered (no need to cut leads)
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J2 jumper with jumper blocksoldered (no need to cut leads)
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J4 programming connectorplacement
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J4 programming connectorSolder all of these pins from the top
(since it will fall out if you try it from the bottom)
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U1 microcontrollerplacement
Make sure half‐circle shapes align
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U1 microcontrollerMake sure all pins fit in the holes
of the socket.Push down with two thumbs.
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U1 microcontrollerproperly inserted
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PCB is now complete!
![Page 31: LEDcube v2 assembly - Cornfield Electronics · Reference drawing for one plane of LEDs in LEDcube. Insert 3 LEDs into LED jig Important: LEDS must have leads at 45°angle (short leads](https://reader036.fdocuments.us/reader036/viewer/2022071216/6047f4f94b428672566a53c8/html5/thumbnails/31.jpg)
Reference drawing for one plane of LEDs in LEDcube
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Insert 3 LEDs into LED jig
Important:LEDS must have leads at 45° angle
(short leads all at upper‐left)
![Page 33: LEDcube v2 assembly - Cornfield Electronics · Reference drawing for one plane of LEDs in LEDcube. Insert 3 LEDs into LED jig Important: LEDS must have leads at 45°angle (short leads](https://reader036.fdocuments.us/reader036/viewer/2022071216/6047f4f94b428672566a53c8/html5/thumbnails/33.jpg)
3 LEDs inserted into LED jig
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![Page 35: LEDcube v2 assembly - Cornfield Electronics · Reference drawing for one plane of LEDs in LEDcube. Insert 3 LEDs into LED jig Important: LEDS must have leads at 45°angle (short leads](https://reader036.fdocuments.us/reader036/viewer/2022071216/6047f4f94b428672566a53c8/html5/thumbnails/35.jpg)
Short lead bent over(touching the short lead of the other two LEDs)
![Page 36: LEDcube v2 assembly - Cornfield Electronics · Reference drawing for one plane of LEDs in LEDcube. Insert 3 LEDs into LED jig Important: LEDS must have leads at 45°angle (short leads](https://reader036.fdocuments.us/reader036/viewer/2022071216/6047f4f94b428672566a53c8/html5/thumbnails/36.jpg)
Solder the bent over short leadto the short lead of the other two LEDs
![Page 37: LEDcube v2 assembly - Cornfield Electronics · Reference drawing for one plane of LEDs in LEDcube. Insert 3 LEDs into LED jig Important: LEDS must have leads at 45°angle (short leads](https://reader036.fdocuments.us/reader036/viewer/2022071216/6047f4f94b428672566a53c8/html5/thumbnails/37.jpg)
Solder the bent over short leadto the short lead of the other two LEDs
![Page 38: LEDcube v2 assembly - Cornfield Electronics · Reference drawing for one plane of LEDs in LEDcube. Insert 3 LEDs into LED jig Important: LEDS must have leads at 45°angle (short leads](https://reader036.fdocuments.us/reader036/viewer/2022071216/6047f4f94b428672566a53c8/html5/thumbnails/38.jpg)
The first row is now soldered
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Clip the excess lead sticking out
![Page 40: LEDcube v2 assembly - Cornfield Electronics · Reference drawing for one plane of LEDs in LEDcube. Insert 3 LEDs into LED jig Important: LEDS must have leads at 45°angle (short leads](https://reader036.fdocuments.us/reader036/viewer/2022071216/6047f4f94b428672566a53c8/html5/thumbnails/40.jpg)
Insert 3 LEDs in middle row of LED jig
Important:LEDS must have leads at 45° angle
(short leads all at upper‐left)
![Page 41: LEDcube v2 assembly - Cornfield Electronics · Reference drawing for one plane of LEDs in LEDcube. Insert 3 LEDs into LED jig Important: LEDS must have leads at 45°angle (short leads](https://reader036.fdocuments.us/reader036/viewer/2022071216/6047f4f94b428672566a53c8/html5/thumbnails/41.jpg)
Short lead bent over(touching the short lead of the other two LEDs)
![Page 42: LEDcube v2 assembly - Cornfield Electronics · Reference drawing for one plane of LEDs in LEDcube. Insert 3 LEDs into LED jig Important: LEDS must have leads at 45°angle (short leads](https://reader036.fdocuments.us/reader036/viewer/2022071216/6047f4f94b428672566a53c8/html5/thumbnails/42.jpg)
The middle row is soldered(bent over short lead soldered to the other two LEDs’ short leads
![Page 43: LEDcube v2 assembly - Cornfield Electronics · Reference drawing for one plane of LEDs in LEDcube. Insert 3 LEDs into LED jig Important: LEDS must have leads at 45°angle (short leads](https://reader036.fdocuments.us/reader036/viewer/2022071216/6047f4f94b428672566a53c8/html5/thumbnails/43.jpg)
Clip the excess lead sticking out
![Page 44: LEDcube v2 assembly - Cornfield Electronics · Reference drawing for one plane of LEDs in LEDcube. Insert 3 LEDs into LED jig Important: LEDS must have leads at 45°angle (short leads](https://reader036.fdocuments.us/reader036/viewer/2022071216/6047f4f94b428672566a53c8/html5/thumbnails/44.jpg)
Important:LEDS must have leads at 45° angle
(short leads all at upper‐left)
![Page 45: LEDcube v2 assembly - Cornfield Electronics · Reference drawing for one plane of LEDs in LEDcube. Insert 3 LEDs into LED jig Important: LEDS must have leads at 45°angle (short leads](https://reader036.fdocuments.us/reader036/viewer/2022071216/6047f4f94b428672566a53c8/html5/thumbnails/45.jpg)
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The 3rd row is soldered(bent over short lead soldered to the other two LEDs’ short leads
IMPORTANT:Note the direction of the bend
of the short lead!
IMPORTANT:DO NOT
cut this lead
![Page 47: LEDcube v2 assembly - Cornfield Electronics · Reference drawing for one plane of LEDs in LEDcube. Insert 3 LEDs into LED jig Important: LEDS must have leads at 45°angle (short leads](https://reader036.fdocuments.us/reader036/viewer/2022071216/6047f4f94b428672566a53c8/html5/thumbnails/47.jpg)
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The 1st column is soldered(bent over short lead soldered to the other two LEDs’ short leads
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Clip the excess lead sticking out
![Page 50: LEDcube v2 assembly - Cornfield Electronics · Reference drawing for one plane of LEDs in LEDcube. Insert 3 LEDs into LED jig Important: LEDS must have leads at 45°angle (short leads](https://reader036.fdocuments.us/reader036/viewer/2022071216/6047f4f94b428672566a53c8/html5/thumbnails/50.jpg)
Bend over short lead of middle column,solder short leads together,
clip the excess lead sticking out.
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Bend over short lead of 3rd column,solder short leads together,
clip the excess lead sticking out.
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Carefully remove this 1st plane from the LED jig
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Clip 1 of 3 extra short leads sticking up
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Clip 2 of 3 extra short leads sticking up
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Clip 3 of 3 extra short leads sticking up
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Completed LED plane
(9 long leads sticking up)
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Repeat previous stepsto create 3 identical LED planes
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We will be soldering togetherall of the long leads
of the top and middle LED planes.
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Solder together long leads in one corner
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Solder together long leads in opposite corner to previous step
![Page 61: LEDcube v2 assembly - Cornfield Electronics · Reference drawing for one plane of LEDs in LEDcube. Insert 3 LEDs into LED jig Important: LEDS must have leads at 45°angle (short leads](https://reader036.fdocuments.us/reader036/viewer/2022071216/6047f4f94b428672566a53c8/html5/thumbnails/61.jpg)
Solder together long leads in 3rd corner
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Solder together long leads in 4th corner
![Page 63: LEDcube v2 assembly - Cornfield Electronics · Reference drawing for one plane of LEDs in LEDcube. Insert 3 LEDs into LED jig Important: LEDS must have leads at 45°angle (short leads](https://reader036.fdocuments.us/reader036/viewer/2022071216/6047f4f94b428672566a53c8/html5/thumbnails/63.jpg)
Solder together remaining 5 long leads
![Page 64: LEDcube v2 assembly - Cornfield Electronics · Reference drawing for one plane of LEDs in LEDcube. Insert 3 LEDs into LED jig Important: LEDS must have leads at 45°angle (short leads](https://reader036.fdocuments.us/reader036/viewer/2022071216/6047f4f94b428672566a53c8/html5/thumbnails/64.jpg)
Solder togetherall of the long leads
of the bottom LED plane to the long leads of the other 2 planes.
![Page 65: LEDcube v2 assembly - Cornfield Electronics · Reference drawing for one plane of LEDs in LEDcube. Insert 3 LEDs into LED jig Important: LEDS must have leads at 45°angle (short leads](https://reader036.fdocuments.us/reader036/viewer/2022071216/6047f4f94b428672566a53c8/html5/thumbnails/65.jpg)
LEDcube is complete!
![Page 66: LEDcube v2 assembly - Cornfield Electronics · Reference drawing for one plane of LEDs in LEDcube. Insert 3 LEDs into LED jig Important: LEDS must have leads at 45°angle (short leads](https://reader036.fdocuments.us/reader036/viewer/2022071216/6047f4f94b428672566a53c8/html5/thumbnails/66.jpg)
Place LEDcube in PCB(oriented with little stubs as shown)
![Page 67: LEDcube v2 assembly - Cornfield Electronics · Reference drawing for one plane of LEDs in LEDcube. Insert 3 LEDs into LED jig Important: LEDS must have leads at 45°angle (short leads](https://reader036.fdocuments.us/reader036/viewer/2022071216/6047f4f94b428672566a53c8/html5/thumbnails/67.jpg)
LEDcube placed properly in PCB
Note position of little stubs
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Solder all 9 leads of LEDcube to board
![Page 69: LEDcube v2 assembly - Cornfield Electronics · Reference drawing for one plane of LEDs in LEDcube. Insert 3 LEDs into LED jig Important: LEDS must have leads at 45°angle (short leads](https://reader036.fdocuments.us/reader036/viewer/2022071216/6047f4f94b428672566a53c8/html5/thumbnails/69.jpg)
Clip all 9 leads
Safety tip:Remember to hold the leads
when you cut!
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LEDcube soldered in board
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Using a clipped lead, solder bottom stub to “BOT” pad
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Using clipped leads, solder middle stub to “MID” pad
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Using a length of wire, solder top stub to “TOP” pad
Measure and bend and cut wire
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Using the stripped wire, solder top stub to “TOP” pad
Strip about 3mmof insulationfrom each endof the wire.
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Cut the battery wires shorter
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Strip about 3mm from each wire
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Tin both exposed leads
Tinning means:thinly coat with melted solder
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Solder the Red lead to the “+” pad
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Solder the Black lead to the “‐” pad
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Done!