Lean In Manufacturing and Service Industry
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Transcript of Lean In Manufacturing and Service Industry
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LEAN :MANUFACTURING & SERVICE INDUSTRY
FINAL PROJECT PART A
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SUMMARY OF ARTICLES
Lean
Manufacturing
The 7 Wastes of Lean
Manufacturing
Lean in Boeing
Service Industry
Case Studies :
HR & Contact Centres
Compare
Takeaway
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Brief HistoryHenry Ford &
Lean Lean Today
Identify value
Map the Value
Stream
Create Flow
Establish pull
Seek Perfection
Principles of Lean Manufacturing
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Over Production
Waste of Motion
Inventory Waste
Production of Defects
Waste of Waiting
Transportation Waste
Processing Waste
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INTAGEBILITY
VARIABILITYINSEPARABILTY
PERISHABILITY
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• Human Resources
• Awarding the Employees – Motorola
• Bridge Between an Employee and the Organization
• Human Capital Value Stream Map
• Attraction
• Selection
• Orientation
• Reward
• Development
• Management
• Separation
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Sr No Type Of Waste Manufacturing Service
1 Over Production Producing More Spare Parts than required
Information Sent when Not required – Printing Documents When not
required
2 Waste Of Defects Producing parts with defects Incorrect data entry
3 Inventory Waste Stocking Raw materials Over Stocking Medicines in aHospital
4 Over Processing Waste Processing more than required Multiple entries for the same data in an form
5 Waste of transportation Unnecessary movement of materials Movement of knowledge through emails when not required
6 Waste of Waiting Dependency Queue for Bill Payment –ONLINE ?
7 Waste of Motion Movement of people does not add value
Movement of people from work deskto water stations, Xerox machines,
fax etc..
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What exactly is Lean ?
Can Lean Be Applied Everywhere ?
Business Strategy to Improve Profits…!!
Increasing Efficiency
Improving Quality
Lowering Operational Cost
Origins of Manufacturing But Applications Everywhere ………….
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1. What is Lean?http://www.lean.org/WhatsLean/Principles.cfmhttp://www.lean.org/WhatsLean/History.cfm
2. Lean in Manufacturinghttp://www.epa.gov/lean/environment/studies/auburn.htm
3. The 7 Wasteshttp://www.lean-manufacturing-junction.com/lean-manufacturing-principles.html
4. Lean in Service Industryhttp://cdn.intechopen.com/pdfs-wm/31666.pdfhttp://www.business-standard.com/article/management/lean-principles-for-services-112122400111_1.html
5. Lean Wastes in Service industry http://www.processexcellencenetwork.com/lean-six-sigma-business-transformation/articles/8-wastes-of-lean-
manufacturing-in-a-services-conte/6. Definitions
www.Wikipedia.orgwww.google.com
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Project Part A By:
Rohan Naik – 5009-5130Aditya Kamble – 5009-4898