Leading Technology – Improved Accuracy – Superior Performance · optimum flow is maintained....

4
Chemical Injection for Oil & Gas Upstream and Midstream _____ Chemical dosing in Water and Wastewater treatment _____ Paint spray lines ______ Pulp & Paper Industry _____ Chemical and Petrochemical Industries _____ Semiconductor Industry FLEXIM Sets Standards when measuring matters FLUXUS ® F721XLF Clamp-on Ultrasonic Measurement of Liquid Low Flows Leading Technology – Improved Accuracy – Superior Performance

Transcript of Leading Technology – Improved Accuracy – Superior Performance · optimum flow is maintained....

Page 1: Leading Technology – Improved Accuracy – Superior Performance · optimum flow is maintained. Upstream: Exploration and Production Sea Water Treatment pre water injection Injection

Chemical Injection for Oil & GasUpstream and Midstream_____

Chemical dosing in Water andWastewater treatment_____

Paint spray lines______

Pulp & Paper Industry_____

Chemical and PetrochemicalIndustries_____

Semiconductor Industry

BUF7

21XL

FV1-

1US

202

0/07

Su

bjec

t to

chan

ge w

ithou

t not

ifica

tion!

FLEXIM AMERICAS Corporation Headquarters 250-V Executive Drive Edgewood, NY 11717 Phone: (631) 492-2300

FLEXIM has offices located throughout North America.

Please have a look for your local representative at:

www.flexim.comor call us at:1-888-852-PIPE

FLEXIM Sets Standards when measuring matters

FLUXUS® F721XLF Clamp-on Ultrasonic Measurement of Liquid Low Flows

Leading Technology – Improved Accuracy – Superior Performance

FLEXIM In partnership with you

Technical factsFLUXUS® F721XLF Clamp-on ultrasonic measuring system for

extreme low flows

Measurement FunctionsPhysical quantities Volumetric flow rate, mass flow rate, flow velocityTotalizer Volume, massDiagnostic Functions Sound speed, signal amplitude, SNR, SCNR,

standard deviation of amplitude and transit times

MeasurementFluid all acoustically conductive liquids with < 2 % gaseous

or solid content in volumeReynolds Number < 1000Repeatability 0.15 % MV ±0.019 f/s

Measurement uncertainty (Volumetric flow rate)measurement uncertainty of the measuring system

±0.3 % MV ±0.019 f/s

measurement uncertainty at the measuring point

±1 % MV ±0.019 f/s

TransmitterNumber of measuring channels 1Explosion protection ATEX/IECEx Zone 1/2, FM Class I / Div. 2 Power supply 100 ... 230 V AC / 50 ... 60 Hz

12 / 24 V DCOutputs 4 - 20 mA active

4 - 20 mA HART active / passivepulse / frequency / binary

Inputs Pt100 / Pt10004 - 20 mA active / passive / binary

Digital communication Modbus RTU/TCP, HART, Profibus PA, Foundation Fieldbus

Available transducersExplosion protection ATEX/IECEx Zone 2, FM Class I / Div. 2Pipe size range (inner diameter)

3/8 to 2”

Temperature range (pipe wall)

-40 °F ... +140 °F

FLEXIM considers itself not only a manufacturer of measuring instruments, but also a provider of technical and consulting services. These services include instrument rentals, on-site measurements, laboratory analysis, project handling, training, commissioning and consulting services.

The company’s focus and dedication are directed towards providing the highest quality equipment with the best support and service possible.

Page 2: Leading Technology – Improved Accuracy – Superior Performance · optimum flow is maintained. Upstream: Exploration and Production Sea Water Treatment pre water injection Injection

32

Achieving accurate measurement of extra low flow rates has been a known challenge for many metering technologies across several industries. Even though traditional metering options are commercially available these come with some undesired effects such as pressure drop and are prone to wear and tear and drifting over time. These ultimately impact measurement accuracy and repeatability, not to mention being costly to install in retrofitted applications and requiring constant maintenance and calibration.

Understanding that flow rate measurement provides one of the most im-portant process parameters in the chemical, pharmaceutical, petroleum, energy, and power engineering industries, FLEXIM continues to develop and improve our extra low flow capabilities and signal processing techniques and introduces the FLUXUS® F721XLF ultrasonic clamp-on meter.

The new FLUXUS® F721XLF can achieve accurate and reliable measurement of flows as low as 1 gph or 0.01 gpm and below in small pipes and tubes 3/8 to 2 inches, provides bidirectional communications protocols, matched transmitter and transducer calibration as well as aluminum and stainless-steel housing options.

Flow

Chemical Injection for Oil & Gas______

Scale and corrosion inhibitors are used in the Oil & Gas industry to prevent scale build-up on pipes and to maintain well integrity. Accurate measurement of these costly chemicals means that oil companies can keep costs down while ensuring optimum flow is maintained.

Upstream: Exploration and Production Sea Water Treatment pre water injectionInjection of organic biocides as corrosion inhibitors is commonly used in offshore environments to reduce the abrasiveness and solid particles of sea water prior to injection. Due the high cost and quantities needed, these are dosed weekly for a period of 1 to 2 hrs at concentrations up to 1000 mg/l and require reliable and accurate flow measurement.Removal of Salt on Gas producing wellsPrecipitation of salt from reservoir water in gas reservoirs can cause significant decrease in production rates and pipeline blockages. In order to remove salt deposits freshwater treatments are performed at regular intervals to wash out the salt safely. In these applications small amounts of pure water are injected a high pressure and low flow rates to wash out the salt. Due to abrasive nature of the salt particles inline metering is often not suitable.

Midstream: Underground Gas StorageHydrate Inhibitor Injection Methanol Injection is routine in Underground Storage operations to mitigate hydrate formation and minimize blockages of valves and pipelines during withdrawal stages. Injecting substances to lower freezing points thus limiting hydrate formation needs to be carefully dosed, monitored and controlled. Typical application will employ a combination of high pressure and low flow injection to ensure proper mixing with the gas medium.

Chemical dosing in Water and Wastewater treatment______

Specialized chemicals such as chlorine, hydrogen peroxide, sodium chlorite, and sodium hypochlorite (bleach) act as agents to disinfect, sanitize, and assist in the purification of wastewater at treatment facilities. These need to be handled and measured carefully and meticulously to comply with safety regulations.

Other Applications______

p Paint spray lines p Pulp & Paper Industry p Chemical/Petrochemical Industries

s

p Semiconductor Industry p Pharmaceutical Dosing

ChemicalTank

Pump

PRV

FilterChemicals to Valves

Filter

Isolation Valve

Isolation Valve

Flow Control Valve

Chemicals to Process

BackpressureRegulator

PressureTransmitter

Electrochlorinator(Anti-biofouling unit)

CoarseStrainer

Seawater caisson,lift pump & dosing ring

HypochloriteGeneration

ChemicalInjection

Fine filter

Deaertor

BoosterPump

InjectionPump

Polishingfilter

Injectionwater

Seawater cooling

Firewater

Options: Sulphate removal

Polyelectrolyte Coagulant

Scale inhibitor / Corrosion inhibitor

Oxygen scavenger

Anti foam / biocide

Offshore Seawater Treatment and Injection

Influent wastewater

Effluent: recycled water

Captured air

Settling tank

Ferric chloride injection

Settling tank

Microbiological tanks(Aerobic, anoxic, anaerobic)

Gravity filterChlorine injection

Chlorine injection

Ammoniainjection

FLUXUS® F721XLF The superior solution for liquid low flow measurement

Key features______

p Non-intrusive, clamp-on design

p No moving parts, wear & tear is a thing of the past!

p Temperature-compensated transducers

p Atex/IECEx Zone 1 & 2, FM Class 1, Div. 2 approval

p Matched transducers, advanced digital signal processing (DSP) and efficient algorithms ensure stable measurements at very low flows

Advantages______

p Unimpaired plant availability: Installation and commissioning during ongoing operation

p Independent of operating pressure

p Increased operational and environmental safety: No risk of leakage

p Completely maintenance-free

Page 3: Leading Technology – Improved Accuracy – Superior Performance · optimum flow is maintained. Upstream: Exploration and Production Sea Water Treatment pre water injection Injection

32

Achieving accurate measurement of extra low flow rates has been a known challenge for many metering technologies across several industries. Even though traditional metering options are commercially available these come with some undesired effects such as pressure drop and are prone to wear and tear and drifting over time. These ultimately impact measurement accuracy and repeatability, not to mention being costly to install in retrofitted applications and requiring constant maintenance and calibration.

Understanding that flow rate measurement provides one of the most im-portant process parameters in the chemical, pharmaceutical, petroleum, energy, and power engineering industries, FLEXIM continues to develop and improve our extra low flow capabilities and signal processing techniques and introduces the FLUXUS® F721XLF ultrasonic clamp-on meter.

The new FLUXUS® F721XLF can achieve accurate and reliable measurement of flows as low as 1 gph or 0.01 gpm and below in small pipes and tubes 3/8 to 2 inches, provides bidirectional communications protocols, matched transmitter and transducer calibration as well as aluminum and stainless-steel housing options.

Flow

Chemical Injection for Oil & Gas______

Scale and corrosion inhibitors are used in the Oil & Gas industry to prevent scale build-up on pipes and to maintain well integrity. Accurate measurement of these costly chemicals means that oil companies can keep costs down while ensuring optimum flow is maintained.

Upstream: Exploration and Production Sea Water Treatment pre water injectionInjection of organic biocides as corrosion inhibitors is commonly used in offshore environments to reduce the abrasiveness and solid particles of sea water prior to injection. Due the high cost and quantities needed, these are dosed weekly for a period of 1 to 2 hrs at concentrations up to 1000 mg/l and require reliable and accurate flow measurement.Removal of Salt on Gas producing wellsPrecipitation of salt from reservoir water in gas reservoirs can cause significant decrease in production rates and pipeline blockages. In order to remove salt deposits freshwater treatments are performed at regular intervals to wash out the salt safely. In these applications small amounts of pure water are injected a high pressure and low flow rates to wash out the salt. Due to abrasive nature of the salt particles inline metering is often not suitable.

Midstream: Underground Gas StorageHydrate Inhibitor Injection Methanol Injection is routine in Underground Storage operations to mitigate hydrate formation and minimize blockages of valves and pipelines during withdrawal stages. Injecting substances to lower freezing points thus limiting hydrate formation needs to be carefully dosed, monitored and controlled. Typical application will employ a combination of high pressure and low flow injection to ensure proper mixing with the gas medium.

Chemical dosing in Water and Wastewater treatment______

Specialized chemicals such as chlorine, hydrogen peroxide, sodium chlorite, and sodium hypochlorite (bleach) act as agents to disinfect, sanitize, and assist in the purification of wastewater at treatment facilities. These need to be handled and measured carefully and meticulously to comply with safety regulations.

Other Applications______

p Paint spray lines p Pulp & Paper Industry p Chemical/Petrochemical Industries

s

p Semiconductor Industry p Pharmaceutical Dosing

ChemicalTank

Pump

PRV

FilterChemicals to Valves

Filter

Isolation Valve

Isolation Valve

Flow Control Valve

Chemicals to Process

BackpressureRegulator

PressureTransmitter

Electrochlorinator(Anti-biofouling unit)

CoarseStrainer

Seawater caisson,lift pump & dosing ring

HypochloriteGeneration

ChemicalInjection

Fine filter

Deaertor

BoosterPump

InjectionPump

Polishingfilter

Injectionwater

Seawater cooling

Firewater

Options: Sulphate removal

Polyelectrolyte Coagulant

Scale inhibitor / Corrosion inhibitor

Oxygen scavenger

Anti foam / biocide

Offshore Seawater Treatment and Injection

Influent wastewater

Effluent: recycled water

Captured air

Settling tank

Ferric chloride injection

Settling tank

Microbiological tanks(Aerobic, anoxic, anaerobic)

Gravity filterChlorine injection

Chlorine injection

Ammoniainjection

FLUXUS® F721XLF The superior solution for liquid low flow measurement

Key features______

p Non-intrusive, clamp-on design

p No moving parts, wear & tear is a thing of the past!

p Temperature-compensated transducers

p Atex/IECEx Zone 1 & 2, FM Class 1, Div. 2 approval

p Matched transducers, advanced digital signal processing (DSP) and efficient algorithms ensure stable measurements at very low flows

Advantages______

p Unimpaired plant availability: Installation and commissioning during ongoing operation

p Independent of operating pressure

p Increased operational and environmental safety: No risk of leakage

p Completely maintenance-free

Page 4: Leading Technology – Improved Accuracy – Superior Performance · optimum flow is maintained. Upstream: Exploration and Production Sea Water Treatment pre water injection Injection

Chemical Injection for Oil & GasUpstream and Midstream_____

Chemical dosing in Water andWastewater treatment_____

Paint spray lines______

Pulp & Paper Industry_____

Chemical and PetrochemicalIndustries_____

Semiconductor Industry

BUF7

21XL

FV1-

1US

202

0/07

Su

bjec

t to

chan

ge w

ithou

t not

ifica

tion!

FLEXIM AMERICAS Corporation Headquarters 250-V Executive Drive Edgewood, NY 11717 Phone: (631) 492-2300

FLEXIM has offices located throughout North America.

Please have a look for your local representative at:

www.flexim.comor call us at:1-888-852-PIPE

FLEXIM Sets Standards when measuring matters

FLUXUS® F721XLF Clamp-on Ultrasonic Measurement of Liquid Low Flows

Leading Technology – Improved Accuracy – Superior Performance

FLEXIM In partnership with you

Technical factsFLUXUS® F721XLF Clamp-on ultrasonic measuring system for

extreme low flows

Measurement FunctionsPhysical quantities Volumetric flow rate, mass flow rate, flow velocityTotalizer Volume, massDiagnostic Functions Sound speed, signal amplitude, SNR, SCNR,

standard deviation of amplitude and transit times

MeasurementFluid all acoustically conductive liquids with < 2 % gaseous

or solid content in volumeReynolds Number < 1000Repeatability 0.15 % MV ±0.019 f/s

Measurement uncertainty (Volumetric flow rate)measurement uncertainty of the measuring system

±0.3 % MV ±0.019 f/s

measurement uncertainty at the measuring point

±1 % MV ±0.019 f/s

TransmitterNumber of measuring channels 1Explosion protection ATEX/IECEx Zone 1/2, FM Class I / Div. 2 Power supply 100 ... 230 V AC / 50 ... 60 Hz

12 / 24 V DCOutputs 4 - 20 mA active

4 - 20 mA HART active / passivepulse / frequency / binary

Inputs Pt100 / Pt10004 - 20 mA active / passive / binary

Digital communication Modbus RTU/TCP, HART, Profibus PA, Foundation Fieldbus

Available transducersExplosion protection ATEX/IECEx Zone 2, FM Class I / Div. 2Pipe size range (inner diameter)

3/8 to 2”

Temperature range (pipe wall)

-40 °F ... +140 °F

FLEXIM considers itself not only a manufacturer of measuring instruments, but also a provider of technical and consulting services. These services include instrument rentals, on-site measurements, laboratory analysis, project handling, training, commissioning and consulting services.

The company’s focus and dedication are directed towards providing the highest quality equipment with the best support and service possible.