Leading global technology provider for dry fermentation ...
Transcript of Leading global technology provider for dry fermentation ...
Leading global technology provider for dry fermentation biogas & composting Eggersmann Group
BEKON GmbH | Feringastrasse 9 | 85774 Unterföhring | Germany Phone: +49 (89) 90 77 959-38 | Fax: +49 (89) 90 77 959-29 | www.bekon.eu
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4 Reference Han Bogrov Sofia
3 BEKON Technology
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1 About us
Agenda
5 Our Partner in Bulgaria
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BEKON is the dry fermentation branch of Eggersmann Group
43 operating plants
40 patents
> 1,800,000 operating hours Key
metrics
Company history
>4,500,000t waste treated
• 2001: BEKON started developing biogas plants based on source separated organics (SSO) and municipal solid waste (MSW)
• 2003: First reference project for “The Munich Waste Services“ (AWM) entered operation
• 2016: BEKON became part of the Eggersmann group.
Currently, 43 plants are in operation, 4 additional plants under construction, 9 new plants planned
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Headquarter Marienfeld
BEKON belongs to the Eggersmann Group
Founded in: 1951
Number of employees: 680 Turnover 2015: ~ 140,7 Mio
EUR
Today, Eggersmann group is a network of independent companies engaged in the construction sector as well as the development and realization of environmental technologies on an international scale.
www.f-e.de
International locations
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Construction Recycling technology
Real estate management Composting Additives
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5 pillars of Eggersmann group are Construction, Recycling Technology, Real Estate management, Composting and Additives
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Our group offers a complete portfolio for waste treatment solutions
Brand Products Illustration
• Conveyors (chain belt, heavy materials, sliding belt, throughed belt)
• Tunnel filling systems
• Windrow turners • Lane turners
• Lift separators • Lock-washer screens • Trommel screens • Windsifters • Air belt separators • Bale breakers • Bag openers • Ballistic separators
• Pre-crushers • Shredders
• Dry fermentation biogas plants
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Agenda
4 Reference Han Bogrov Sofia
3 BEKON Technology
2 References
1 About us
5 Our Partner in Bulgaria
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In operation (construction)
Planned / approval phase
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43 plants in operation; 4 plants under construction; 9 plants in planning phase
Europe America Asia
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In operation (construction)
Planned / approval phase
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In operation (construction)
Planned / approval phase
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Agenda
4 Reference Han Bogrov Sofia
3 BEKON Technology
2 References
1 About us
5 Our Partner in Bulgaria
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BEKON process generates revenues from gate fees, power / gas production, heat and compost
Organic fraction of municipal solid waste (MSW)
Green waste
Source segregated biowaste or food waste
Gate fee
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220 kWh Electricity
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230 kWh heat for
heating/cooling
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50 L Diesel equivalent
400 kg compost (quality depending on input)
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1 ton of waste BEKON process Revenue per t of waste
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Simple and robust process requires no extensive pre-treatment
Process scheme
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Fermenters and compost tunnels are made of concrete
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View on fermenter View on compost tunnel
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5-step process transforms waste into energy and compost
Biowaste is dropped in storage area
Fermenter is filled for anaerobic digestion.
Material sits for 3 to 4 weeks.
Digestate is put into compost tunnels
Compost is moved to maturation area Compost is screened
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State-of-the-art process logic and control ensure >99% operational availability 5 key advantages of BEKON technology explained
+ Robust and simple process Contraries (plastics, stones, sand, batteries etc.) have no negative effects on gas production
+ Remote supervision by BEKON improves plant performance
+ Lack of moving parts and batch operation ensures simple handling and >99% operational availability
+ Thermophilic process guarantees high plant profitability and pathogen destruction
+ High safety and emission standards
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New promotional film on our website - www.bekon.eu
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Agenda
4 Reference Han Bogrov Sofia
3 BEKON Technology
2 References
1 About us
5 Our Partner in Bulgaria
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Biogas plant Han Bogrov
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Plant Technology Biowaste wet digestion & composting of digestate Input (total) 20,000 tpa biowaste + 24,000 tpa green waste Electrical power 855 kW Process Technology Mechanical treatment, wet fermentation, closed composting tunnel system (8 tunnels)
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Biogas plant Han Bogrov
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Employer Municipality of Sofia Contractor Consortium EGGERSMANN & CO:
Eggersmann Anlagenbau (GER) Diana Commerce (BG) AT Engineering (BG)
Nov. 2012 - Sept. 2013: construction works Oct. 2013 - Dec. 2013: cold commissioning since January 2014: in operation
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Pre-treatment of biowaste
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• Infeed Hopper • Screw Mill • Magnet for ferrous separation • Star screen • Rejects will be separated
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Anaerobic treatment by digestion
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Digester with membrane roof: • Volume 3450 m³ • Retention time appr. 21 days • Dry matter content: ~8%d.s.
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Air management including treatment
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Biofilter fans: Approximately 33.000 m3/h exhaust air from halls together with exhaust air of process (annual average biowaste line)
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Agenda
4 Reference Han Bogrov Sofia
3 BEKON Technology
2 References
1 About us
5 Our Partner in Bulgaria
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5 Our Partner in Bulgaria
Our Partner in Bulgaria
Horst Schmidt Consulting Blvd. Bukara 3 1619 Sofia Fon: +35929570270 Cell: +359879135651 E-Mail: [email protected]
BEKON GmbH | Feringastrasse 9 | 85774 Unterföhring | Germany Phone: +49 (89) 90 77 959-38 | Fax: +49 (89) 90 77 959-29 | www.bekon.eu
Thank you for your kind attention..