Larry o brien fieldbus foundation english

1November 2011

© 1994 – 2011 Fieldbus Foundation

FOUNDATION for Remote Operations Management

2November 2011


Outline

• Remote Operations Management: Definition and Business Challenges

• Introducing FOUNDATION for ROM: Technology and Application Examples

• What FOUNDATION for ROM can Bring to Remote Operations

3November 2011


Remote Operations Management Applications

• Oil & Gas Pipeline SCADA

• Offshore Platforms• Oil & Gas Fields• Water & Wastewater

SCADA• Tank Farms &

Terminal Automation• Mining

4November 2011


Business Drivers for Growth in Remote Operations Management Market

• Plant operations are becoming more geographically dispersed

• Resources are being found in increasingly hard to reach and hazardous areas

• Drive to subsea production• Effort to get people out of harm’s way

and reduce personnel requirements : “Lights Out” operation

• Need to transport resources over greater distances

• “…a new generation of mega pipelines is being built to bring massive amounts of natural gas from some of the most remote regions of the world to many of the most densely populated centers of commerce and industry. “ – Forbes Magazine

New Generation of Mega PipelinesSource: Forbes

5November 2011


In Brasil: Petrobras Reports Record Upstream Capital Spending

• Petrobras, has approved a plan it announced last September to spend $224.7 billion developing an estimated 5 billion barrels of reserves. The spending, which will happen between now and 2015, is the largest planned capex spending in an industry used to spending huge sums.

• This total reflects more exploration and production segment participation, going to 57%. New projects in E&P account for 87% of total new projects spending. About 95% of the total spending is to be in Brazil.

• The E&P segment spend will total $127.5 billion.

6November 2011


The Business Challenges

• Traditional approach does not work• Move from steady state to dynamic

environment• Dynamically changing supply and

demand• Tighter production specifications• Increased regulatory pressure• Human resources challenge:

Increasingly challenging to send operators to check remote service areas

• Integration of wireless technology• Increased focus on cyber security

Workers Check a Pipeline in ChinaSource: AP

7November 2011


Upstream Capital and Operating Costs Rising

• Need to reduce capital and operational costs

• According to IHS/CERA, “The rising costs of both building and operating upstream oil and gas facilities continued to increase in the past six months

• “Both cost indexes registered their largest increases since the Great Recession during the Q3 2010-Q1 2011 period.”

• “Costs for construction labor and engineering and project management posted strong gains, 9 percent and 6 percent, respectively. “

• Users are building ever larger installations. The engineering and customization problem is magnified.

Source: IHS/CERA

8November 2011


End User Requirements

• Users need a real time view into what’s happening in widely dispersed remote assets

• Users need to know the state of the assets as well as the state of the process

• Process must keep running safely in the event of loss of communication with remote assets/process

• Solution must provide high level of both physical and cyber security

• A lot of complex equipment. Need to link in people that understand this equipment in a secure fashion around the world

• Faster time to startup• Reduced operational costs

9November 2011


The Old Remote Operations Management Model

• Systems collect historical data• End users analyze the data using their tools and their intellect• End user make decisions about the future based on their conclusions and historical data• Steady state environment• “Coordination comes from a central location in a rigid, hierarchical fashion”: ARC Advisory

Group• Hard wired• Large degree of customization is often the case• Run to failure

10November 2011


Introducing FOUNDATION for Remote Operations Management

• Provides a wireless and wired infrastructure for remote assets and applications, all within FOUNDATION fieldbus

• Integrates Wired Infrastructure, Remote I/O, ISA100.11a and WirelessHART®• Incorporate remote operations data into FOUNDATION Fieldbus infrastructure for data

management with direct access to device diagnostics• FOUNDATION for ROM has the potential to transform remote operations, providing

greater reliability and reduced costs.

11November 2011


Application Example

I/O

Wireless

FOUNDATION for ROM Device

H1

Control Room

Wireless Backhaul Enables Access To Remote Sensors UsingStandard Wireless Technologies

Remote Process

HSE Wired and Wireless Backhaul

BACKHAUL: WIFI, WIMAX,

SATELLITECELLULAR, ETC.

HART

12November 2011


What are FOUNDATION for ROM Products?

• More than a simple protocol translation gateway

• Capability Can be Embedded into Existing RTUs, Controllers, etc.

• Will be Tested & Registered with Fieldbus Foundation

13November 2011


The Business Value of FOUNDATION for ROM for End Users

• Enables real time operations management and more effective use of remote experts

• Data structures, data quality, EDDL• Fewer Personnel• Reduced engineering and operational

costs• Familiar & comprehensible to a good

DCS engineer• Highly configurable• Enables Predictive Maintenance

Strategy• Increased Reliability & Availability• Open and Interoperable Standard• Less Customization• Greener

Source: Aramco

14November 2011


The Business Value of FOUNDATION for ROM for Suppliers

• Fills key gaps in current remote operations management capability by extending FOUNDATION Technology to remote operations

• Accelerates next generation remote operations management capability

• Can greatly improve your value proposition for plant asset management

• Enables additional services - feasibly studies, application services

• Inherent security in backhaul

Secure Access

Traceability

Data integrity

Management of Change (OSHA 1910.119)

Interspersed functionality

Same system or multiple systems

Multiple instances of the same data point

Risk management

Crisis recovery

Personnel productivity

Systems health

Potential I ssues to be considered in an Automation Asset Management Plan

Source: ARC

15November 2011


Our Future Direction: Helping Users Realize the Benefits

16November 2011


Seeing Your Process in High Definition

• Diagnostic Data from FOUNDATION Fieldbus Devices is Miles Ahead of Other Technologies

• Incorporation of NAMUR NE 107 Diagnostics

• Transmission of multiple process variables

• User layer!

• Physical layer diagnostics

• Distinguishing Device Problems from Process Problems

17November 2011


Managing Information

• You know you are getting a true measurement, no digital to analog conversion

• Persistent data storage: audit trail and reporting

• Data is time-stamped• FOUNDATION Fieldbus devices can

indicate data quality -- whether signals communicating setpoints, PVs, etc. have good, bad or uncertain quality.

• Structured data and data quality means improved handling of failures when one does happen.

• Failure is alarmed, handled by control algorithm

18November 2011


A Single Environment for Information in Context & Data Quality

19November 2011


Information Provided in Context

• Allows data to be managed and placed in context. Publish subscribe means that you only get the data you need when you need it.

• Easier traceability and regulatory compliance.

• Seamless connectivity to the operations management layer and enterprise layer.

Business System

Sensors, Actuators and Logical Devices

ISA S95

ISA S88

Manufacturing Work

Processes

Real-Time Control &

Events

Production Management Transactions Operations

Management

Source: ARC Advisory Group

20November 2011


Optimizing People and Processes

• Implementation of Predictive and Proactive Asset Management Strategies

• More Effective Use of Shrinking Resources

• Role Based Diagnostics

• Alarms and Alerts

21November 2011


Improved Integration of Functional Areas for ROM

• Machinery health Monitoring

• Safety Interlocks• Fire and Gas Detection

Systems• Video Surveillance

http://www.draeger.com/US/en_US/products/stationary_gas_detection/ex/gds_polytron_2_xp_ex.jsp?showBackButton=true

22November 2011


An Open Standard for Remote Operations Management

• FOUNDATION Technology is a Standard. Standards Promote Choices

• Administered by an Open Foundation, Vendor Neutral

• Products are Tested and Registered

• Standards Based Solutions are More Easily Replicated and Administered

http://www.namur.de/index.php

23November 2011


Potential Market

• The worldwide market for SCADA rebounded in 2010 after weathering the effects of the global economic crisis.

• SCADA market is growing faster than overall process automation market.

• As demand for oil recovers and funding is freed up, project activity can be expected to return to robust levels in coming years, according ARC Advisory Group.

• Growth factors include the continuing worldwide demand for additional energy from carbon-based fuels, the shifting of exploration and production locations to more remote and hostile environments, and end user requirements to link SCADA to information technology and business systems.

• Frost and Sullivan estimates global SCADA market to be around $4.5 billion for all industries

24November 2011


Application Examples: Oil and Gas Fields

Source: CAP Gemini

• Enables Integrated Operations

25November 2011


Application Examples: Pipelines

Source: Moxa

• API Monitoring, Custody Transfer

26November 2011


Application Examples: Tank Farms

• Overfill Protection, Integration of Fire & Gas Detection

27November 2011


Application Examples: Mining, Hydro Fracking

• Coordination of widely dispersed automation assets• Oil sands• Concentrating data from multiple wellheads• Smaller environmental footprint

28November 2011


Application Examples: Pharma

FOUNDATION Fieldbus Instrumentation on a Skid

Mounted FermenterSource: PharmaManufacturing.com

• Faster Integration of Multiple Skid Mounted Mobile Units

• Faster Commissioning• Easier Validation• Reduced Cost to Both End

User and OEM

Larry o brien fieldbus foundation english

Technology

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