LandSmart* Package Solutions

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LandSmart * Package Solutions Turbocompression design that evolves with changing industry needs GE Oil & Gas

Transcript of LandSmart* Package Solutions

Page 1: LandSmart* Package Solutions

LandSmart*

Package SolutionsTurbocompression design that evolves with changing industry needs

GE Oil & Gas

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GE’s LandSmart* package is based on real changing needs in the field, with capabilities continually improving for core components and peripherals alike. The powerful package solutions comprise industry-proven GE technologies that are systematically advanced with in-depth operating knowledge gained from close development relationships with our customers at the most demanding plant and pipeline operations around the globe. So every new generation delivers higher performance and efficiency in response to maturing reservoirs and increasingly complex fluid and gas mixtures.

The package can be either fully integrated or customized to meet specific operational requirements. In both cases, the modularized design ensures complete factory testing and assembly before delivery, and all designs minimize height

and weight, which are crucial factors for transport to remote sites and harsh environments.

We also offer an independent modular version – the core package without piping and auxiliaries – that can be easily put into an existing floor plan or simply to give customers greater flexibility and control over site civil works, installation procedures and costs.

No matter where your site may be, LandSmart’s* advanced capabilities will help you achieve greater productivity and success – through high reliability and availability with low maintenance requirements, integrated controls and auxiliaries, and the flexibility to adapt the package as your needs change.

Fueling the futureof pipeline compression

* Trademark pending

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Working together, across GE and around the worldGE Oil & Gas employs 45,000 people worldwide, and we take a proactive approach to localized recruitment and training in every region where we do business.

LandSmart* package designs draw on dedicated customer engineering feedback and extensive domain knowledge from decades of operating experience in every major producing region worldwide. Our installed base of core equipment for pipeline applications includes approximately 850 centrifugal compressors and more than 1,200 areoderivative and heavy duty gas turbines.

Our technologies draw on the wider network of the GE organization, including the unique benefit of technology transfer from our other businesses and the independent research carried out at seven Global Research Centers.

GE Oil & Gas maintains advanced engineering, manufacturing, testing and service facilities around the world to provide the localized support our customers need. LandSmart* solutions in particular are supported by state-of-the-art centers in Italy and the United States.

GE Oil & Gas Centers of Excellence help us meet the continually changing requirements of onshore development by ensuring our equipment and systems are at the forefront of technological development.

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Working with

PurPoSeFrom manufacturing and testing to set up and lifecycle support, our people’s sense of purpose never falters. And, wherever in the world they work — at our own advanced facilities, a customer’s site or a remote location under the most extreme conditions — their commitment to the environment, health and safety, quality and integrity is unrelenting.

IntegrityDoing the right thing and striving to do it better are part of our culture. That means demanding more of our processes and our people and operating with honesty and integrity, whatever the challenge.

Environmental Health & SafetyWe work hard to mitigate risk and consider people, communities and the natural world in everything we do. That applies to everything from the layout of our workshops to GE’s global ‘ecomagination’ program, dedicated to delivering products that are better for business and the environment.

QualityDriven by practical industry challenges, our innovative solutions build on proven technologies and undergo rigorous testing and qualification. Our objective is to deliver improvements you can measure — in efficiency, reliability, availability and performance.

Fueling the futureof pipeline compression

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GE’s LandSmart* package is a plug-and-play gas turbine solution for mechanical drive in the most challenging environments.

Every configuration of LandSmart* incorporates key attributes from our successful SeaSmart program along with valuable operating feedback from our pipeline customers’ day-to-day production experience. Development covers everything from the operating implications of different well fluid mixtures to specific objectives for power, mechanical drive, emissions and maintenance — any conceivable aspect can be introduced.

The LandSmart* package has the highest level of integration yet. It can be completely pre-assembled in our factory with unparalleled quality metrics that facilitate faster on-site installation and commissioning – typically less than 10 weeks. The optimized design has fully integrated auxiliaries and compact on-skid controls to greatly simplify integration into your existing plant layout.

It also delivers higher availability and long-term efficiency through a wide range of enhancements including expanded use of advanced composite materials, new modular maintenance features and our latest real-time diagnostics

capabilities. These advantages are all amplified with a wider range of customization options to improve overall operability and performance for each installation’s unique demands.

We also offer other options with different levels of integration that give each customer more control over installation timing and greater flexibility regarding on-site civil works.

In all cases, your team can rely on the expert support of GE Oil & Gas personnel, the highest industry standards throughout our installation and commissioning scope of supply, and a high-quality product with the best reliability and availability.

Continuing evolutionthat’s smarter every time

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Continuing evolutionthat’s smarter every time

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LandSmart* package with integrated compressor• 30% faster installation than the traditional

configuration

• Footprint: 140 m2

• Reduced shipping dimensions:

• GT package: 11.2x3.5x3.9 mt

• CC package: 8.5x3.8x3.5 mt

• 100% of components integrated on skids

Designed for any site

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Faster installationThe complete package is designed for all environments and optimized for both operability and maintenance performance. The fully integrated unit cuts installation time by about 30%. Everything is pre-assembled, factory tested and verified before delivery — including all electronics, controls, other auxiliary skids and the centrifugal compressor.

Better fit LandSmart* is compactly designed for easier transportation to the final site destination. The gas turbine package is just 11.2 m long x 3.5 m wide x 3.9 m high, and the compressor skid measures just 8.5 m long x 3.8 m wide x 3.5 m high. The innovative inlet design, advanced composite materials, and overall system integration were key factors in achieving such small dimensions and weight reductions up to 45 tons on the GT package.

FlexibilityWith our flexible option, the centrifugal compressor can be installed either on concrete or on a dedicated lightweight baseplate with a separate mineral oil console to enhance cost flexibility and access to local installation capabilities. This approach enables the highest levels of maintainability and availability, while enabling more ‘pick-and-play’ customization options to suit each customer’s needs.

LandSmart* package with compressor on concrete and ground-level Mineral Lube Oil (MLO)• Footprint: 128 m2

• Pick-and-play approach

• Other MLO options:

• Concrete drop in

• Underground level

• All on-board GT auxiliaries

Smarter & more flexible

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LandSmart* continually evolves to deliver bigger things in smaller and smarter packages. As we carry each generation’s strongest design traits forward, we also inject our latest rigorously tested and proven technologies so that maintainability, availability and performance keep improving too.

The latest package significantly reduces and simplifies maintenance requirements through a variety of features like 4H lock-out; 8k BSI; fast turbine exchange, high-flow on-line water washing, electric starting, as well as improvements in ergonomics and safety. Advanced composite materials increase durability and operating efficiency through minimized vibration, power consumption and other advantages.

• 0.5% higher availability

• 24 years durability

• Up to 99.5% filtration efficiency at MPPS

• Reduced flushing required on site

• 99.95% reliable starting system

Improved flowThe enhanced inlet plenum design achieves smoother air suction with less turbulence for overall optimized flow. It is built with composite materials for significant weight reduction, and is fully compatible with existing GT inlet intakes.

On-line washingThis system provides one-minute daily wash cycles to maintain the compressor for optimized efficiency.

Electric startingThis system increases gas turbine flexibility for BSI and hot shutdowns, eliminating the need for slow-turning device.

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&Adaptation innovation

Enhanced modularizationThe modular design makes all maintenance and upgrade procedures much faster and simpler, as well as improving customization opportunities. Advances are readily seen in the optimized turbine enclosure that enables faster, easier access for regular maintenance, turbine replacement and upgrades as technologies advance.

Fully integrated systemsLandSmart* brings the idea of integration to a whole new level. Synthetic oil system, mineral oil system, starting system and remote I/O are all on skid. The benefits are widespread throughout installation, right down to the final details of commissioning with 60% less cable laying and 40% less interconnecting piping.

Configuration flexibilityFlexibility and assembly lead-time are both optimized with a standard design that accommodates various configurations and options. The package can include either a 30-34 MW PGT25+/+G4, each with two configurations to choose from. Then, there are six value-adding options available:

1. Electric starter system

2. Composite inlet system

3. High flow on-line washing

4. Slow turning system

5. GDX filter house

6. Pulse Jet HEPA filters

GDX filter house & inlet systemOur new GT Inlet System configuration can accommodate any type of air filtration system with minimal variations on balance of plant (BOP), greatly improving overall system standardization.

Pre-engineered configurations are available for static (even EPA grade) and self-cleaning systems (both horizontal and vertical flow).

The overall system length has been reduced – the compact arrangement can even be accommodated inside a building.

The new configuration needs only a four-columns structure to support the inlet, exhaust and ventilation systems.

• Standard BOP configuration independent of air filtration system

• Standard BOP configuration independent of indoor or outdoor installation

• Shorter overall system

• Ventilation fans are now installable inside the existing site building for easier maintenance and inspection in harsh environments

• Single support structure minimizes civil work and improves turbine access

• Noise signature: 85 dba @ 1 m

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Centrifugal compressor with your choice of two industry-leading gas turbines

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Configuration options

Centrifugal compressor

Centrifugal compressor+

+PGT25+ SG SAC

PGT25+ SG DLE

PGT25+G4 SG SAC

PGT25+G4 SG DLE

PCL centrifugal compressorThe LandSmart* turbine module is designed for direct coupling to our latest generation of PCL pipeline compressors featuring high-performance stages and efficiency of 89% or higher. A dedicated stage technology increases efficiency and operating range, while new pipe routing and casing design improves accessibility for maintenance. Casing size and number of impellers are matched to optimize performance in terms of efficiency, compression ratio and operating range. Compressor casings are made of forged steel to provide maximum material strength and metallurgical stability. Vibration-free operation is assured by positioning bearings at both casing ends to provide the necessary rigidity to the rotor. Dry gas seals are normally used to prevent gas leakage.

PGT25+/+G4Choose between a 30 and 34 MW gas turbine consisting of an enhanced LM2500+/+G4 gas generator coupled with a two-stage, high-speed power turbine module. It delivers high efficiency and reliability, fuel flexibility and low emissions, and power increases of 10–20% across a wide range of ISO conditions. The turbine’s 6,100 rpm design enables direct coupling with driven equipment to improve overall efficiency and availability. Blade and stationary vane airfoil adjustments increase mass flow in the gas generator. The HPT has blade cooling improvements and material upgrades for higher temperatures, while rotor thrust balance has been optimized through changes to the compressor discharge pressure seal. For DLE applications, upgraded combustor heat shields enable field replacement and easier maintenance. Both turbines can be offered in SAC and DLE versions, and the PGT25+DLE can deliver 15ppmv NOx at 15% O2.

PG

HSPT

PG

HSPT

T25+

T25+ G4

PCL

PCL

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The information contained herein is general in nature and is not intended for specific construction, installation or application purposes. GE reserves the right to make changes in specifications or add improvements at any time without notice or obligation. LandSmart Package is a trademark of Nuovo Pignone Holding S.p.A. GE, the GE Monogram, and imagination at work are registered trademarks of the General Electric Company. © 2015 General Electric Company. All Rights Reserved.

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