Labtech Engineering - Millmerran · 19-26 October 2016 Dear Sir, Madam, I am very pleased to invite...
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19-26 October 2016 Dear Sir, Madam, I am very pleased to invite you to visit our booth at the giant K2016 exhibition. We are again located in the same place as last K 2013 or in Hall 7 at booth # 71C37. On the last page of this invitation letter we are showing you a map of our location which I hope will make it easy for you to locate us. We will have same large booth area of some 200 square meters and it will be filled to the brim with a lot of our machines. All of them will be running at the show and we will be pleased to give you a firsthand personal demonstration of them all. We are pleased to give you detailed information on all machines we will exhibit on the following pages We hope you will have time to visit our booth and we all look forward very much to see you there Yours sincerely, Peter Jurgensen and all of us at Labtech Engineering WE HOPE TO SEE YOU IN OUR BOOTH AT K 2016 Some of the machines we will show in our booth. ( Please see more details on following pages ) Labtech Engineering
Transcript of Labtech Engineering - Millmerran · 19-26 October 2016 Dear Sir, Madam, I am very pleased to invite...
19-26 October 2016
Dear Sir, Madam,
I am very pleased to invite you to visit our booth at the giant K2016 exhibition. We are again located in the same place as last K 2013 or in Hall 7 at booth # 71C37. On the last page of this invitation letter we are showing you a map of our location which I hope will make it easy for you to locate us.
We will have same large booth area of some 200 square meters and it will be filled to the brim with a lot of our machines. All of them will be running at the show and we will be pleased to give you a firsthand personal demonstration of them all.
We are pleased to give you detailed information on all machines we will exhibit on the following pages
We hope you will have time to visit our booth and we all look forward very much to see you there
Yours sincerely,
Peter Jurgensen and all of us at Labtech Engineering
WE HOPE TO SEE YOU IN
OUR BOOTH AT
K 2016Some of the machines we will show in our booth.
( Please see more details on following pages )
LabtechEngineering
Each extruder is equipped with our weighing hopper feeders which has a large touch screen control panel mounted on the central control panel. This system enables a very easy and precise control of the layer thicknesses where you can key in the desired layer thickness in % of total film thickness or in weight units of total weight
5 units of our new Narrow Footprint extruders which are designed specifically for co-ex film blowing allowing minimum distance from extruder to die and to use up to 9 extruders to 9 die layers all at floor level. The line will have 5 units of 25 mm extruders, all with 30 L/D and with Vector Motor drives.The tower is equipped with motorized height adjustment and the film bubble is stabilized with 6 rows of Teflon rollers which all are synchronously adjustable and the A-frame is equipped with a multitude of Carbon Fiber rollers.
5 Layers Co-Ex film blowing line with 5 extruders
The film tower is of type LF400 Co-Ex with a total Nip Roll width of 400 mm which allows for a lay flat film width of around 350 mm.
Featuring5 units of our 25 mm Single Screw extrudersAll extruders with gravimetric hopper feedersAll extruders with vector drives5-layers pancake film die with lip diameter of 50 mmA-Frame with Carbon Fibre rollersCentral control cabinetComputerized controls of the entire line with large touch screen
Our 5 layer Pancake type die is produced
in house and made with layer channels
designed by our Canadian consultant. The
die utilizes channels which are machined
both in lower and upper layer halves so that
they form a perfect round cross section for
optimum flow properties and fast purging.
The die lip diameter on the exhibition
version is 50 mm and die gap is 1.5 mm
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New free standing rolling stack which can be positioned vertically and horizontally5-layers feed block for A+B+C+B+A as well as A+B+C configurations350 mm coat hanger die with lip adjustment from 0.3 to 2.0 mm3 units 25 mm extrudersAll extruders with gravimetric hopper feedersCentral control cabinetServo motor drives for all rollsAll rolls in rolling stack are with spiral channels for optimum heating and coolingElectronic tension controlsCombined surface and driven wind up
Featuring
5 Layers Co-Ex Cast film line with 3 extrudersThis Co-Ex cast film and sheet line will be shown running with polymers at all exhibition hours. It is equipped with two 25 mm, 30 L/D single screw vented extruders coupled to a 5 & 3 layers feed block for A+B+C+B+A as well as A+B+C configurations.
The chill roll has rolling stack which can be tilted so it can be used either in vertical or horizontal position
The die width on the exhibition machine is 350 mm. The chill roll shown is of type LCCR-350-SR which is one of our heavy duty versions where the top roll is laid on hydraulically and where all three rolls have the same large diameter of 145 mm and a width of 400 mm.
Downstream we have equipped the chill roll unit with an edge cutter as well as practical wind up cassettes for the edge trims as well as a pneumatic expansion wind up shaft.
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FeaturingMaxiCompounder with 26 mm screw diameter and 48 L/D
22 kW drive with max screw RPM of 1200
Clam shell barrel type with wear inserts
High output of up to 120 kg/hr
2 units side feeder, each with gravimetric hopper feeders
Additionally gravimetric feeder for main in feed port
Fully computerized controls
Water bath with environmental friendly water circulating system, with strand suction
The unique SideCut pelletizer which cuts like a scissors from rigid to extremely soft resins
As with our 16 and 20 mm twins, this 26 mm version features our unique barrel module system with re-movable wear inserts. The module which contains the cartridge heaters and water cooling channels has
a length of 4D and are connected together with bolts. Purposely we have made the modules so that they have a small air gap when bolted together while the barrel inserts themselves are in complete contact to each other. This system enables a larger temperature variance between each barrel module which in turn gives a great flexibility in processing difficult polymers.
26 mm. Co-Rotating Twin screw compounding line
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We will show at K 2016 our Micro-Scientific 16 mm co-rotating twin screw extruder featuring forced air cooling and electric heating of each barrel zone. In addition, both upper and lower part of the clam shell barrel has this feature and it ensures a very accurate temperature control
The twin will also be shown with a side feeder which is feed in turn by a gravimetric hopper feeder.
As with the standard 16 mm twin it is made with a com-plete modular build up of the clam shell barrel, where each barrel section has a length of 4 D. The drive power is 2.2 kW and the twin can be supplied with L/D ratios of up to 60.
As with all our twin screw extruders, the barrel is made in a leak proof clam shell version which is split in two halves and can be easily swung open after loosening the barrel bolts
16 mm twin screw extruder with 40L/D and with the high efficient forced air barrel cooling system, one for each of the 10 barrel zones. And with electrical heating of both upper and lower barrel shells on each of the 9 zonesIncluding vacuum vent with stainless steel vent housing and high suction vane pump. Also one additional atmospheric vent zoneFully computerized controls of entire lineClam shell barrel with our designed practical wear inserts, now copied by several twin screw brandsWith our new accurate gravimetric feeders for main in feed port and side feeder. With touch screen controls of feeder outputShown with downstream water bath and pelletizer
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16 mm. Co-Rotating Twin screw compounding line
Fully computerized controls
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FeaturingEasy change over from co to counter rotating by means of a gear selector
Clam shell barrel type with wear inserts
Available in 40 L/D
15 kW drive with max 800 RPM for co-rotating and 400 RPM for counter rotating
Max output pressure 300 bar and max screw torque of 2x90 Nm at 300 respectively 600 RPM
Infeed barrel module with water cooling and all the remaining 9 modules are equipped with both electrical heating and water cooling
Including vacuum vent with stainless steel vent housing and high suction vane pump. Also one additional atmospheric vent zone
Optional side feeder to be used for the co rotating version with barrel inlet plug to be used for the Counter rotating PVC version
Will be shown at K2016 running PVC with downstream water bath and pelletizer LZ120
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Co-Rotating screw for most thermoplastic resins
New Counter rotating PVC screw
Brand New 26 mm. “Combi” Twin Both Co and Counter Rotating for PVC and Regular Resin types
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New compact filter tester with on board industrial PC featuring touch screen as well as a very convenient key board where all test parameters can be easily enteredClear graphic illustration of the entire filter test where screens can be printed or downloaded to an external PC3 cc gear pump driven by a servo motor which ensures a very even resin flow and high torque over the entire RPM rangeWith our designed filter test head which has a very easy system for changing filtersWith new color touch screen control of all extruder parameters and with nice and clear graphic illustrationsControls for manual as well as fully automatic running of the entire machine.
Featuring
The unit has an on board high capacity PC and all running parameters can be easily keyed in on the practical keyboard. All data can be stored on board as well as downloaded to an external PC. The large screen is showing the pressure build up in real time and will automatically show the Delta P filter pressure value after the test is completed.
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In Full Conformity to the DIN norm
The pressure sensor is connected to a pressure control instrument that in turn will regulate the extruder screw speed to ensure that it delivers a steady flow of polymer at a constant pressure. This inlet pressure can be set digitally on the control panel. A second transducer is placed in front of the filter and will monitorthe pressure build up
The filter tester head with the gear pump has a very streamlined design which enables very easy and fast cleaning from one batch to another. The head is connected to our 20 mm single screw extruder which has a new nice and user friendly touch screen controlling all parameters
We were first in the world to build the filter tester back in 2003.Since then copied by many but we are still the world leader
NEW COMPACT FILTER TESTER WITH ON BOARD PANEL PC
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Worlds smallest fully
functional Co-Ex film
blowing line
Featuring3 Ultra Micro conical Extruders with 18 mm inlet and 8 mm outlet which can handle all regular resin types with normal pellet sizes
Each extruder is equipped with electric barrel heating and with water cooling at inlet supplied by a built in water pump and container. Built in air compressor for inflation of film bubble
3 layers pancake die with individual heating for each layer and with heated inlet pipes from the extruders, attached with C-clamps
Bubble cage with Teflon rollers with synchronous adjustment. Adjust-able A-frame with polished wood slats
DC motor driven nip rolls on top of A-frame as well as a second set sep-arately DC driven nip rolls for the downstream section. With 2 station wind up also with two individual DC drives
7 inch full color touch screen control of entire line with clear graphic illustrations for easy set up of all running parameters
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The Amazing 3 layers Ultra Micro C0-Ex Film Blowing Line
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SHOW PIECE OF THE ULTRA MICRO EXTRUDER WITH PLEXIGLAS BARREL
FeaturingThis model of our Ultra Micro 18/8 mm extruder has a Plexiglas barrel and windows showing many inner components. The extruder will be shown at K running at all times.
It has two control features, one with a touch screen panel on the sub cabinet and the other control is with a Samsung mobile phone connected to an on board Wi-Fi router. So with this you can start and stop the extruder as well as regulate the screw speed. Since this model has a Plexiglas barrel, it does not have any heating. Otherwise we would have included temperature controls on the control
The purpose of this model is not only to show the inner workings of our Ultra Micro extruders but also to show future possibilities of controlling our machines remotely
The drive of the extruder is with a 400 W servo motor. This extruder is used in all our Ultra Micro lines and it has the unique feature with a conical screw with an inlet diameter of 18 mm, allowing the use of regular pellets. The end diameter of the screw is 8 mm.
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The mill we will show is our ‘Hands Free” fully automatic version type LRM-SCR-110/T3E with automatic batch roll over device
The mill has our new modern design which is matching to the design of our presses
All other two roll mills in our range will have this new modern design as well as many new features
The mill is also equipped with our new very precise Nip-Gap distance measuring system
The roll over device is also re-designed, featuring a new DC motor drive system
All running parameters such as Nip-Gap distance, front and rear roll RPM and Roll over device movements are clearly visible and controlled on the large touch screen
Roll heating is with our accurate electric True-3-Zone heating system where center and both roll sides are individually heated and controlled
We will show color matching and QC of pigments in ABS with this mill together with the press described on the next page.
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Featuring
ComputerizedTwo-Roll Mill with Automatic roll over device
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Hydraulic Laboratory Presswith automatic platen insert cooling
20 MT hydraulic press with automatic cooling platens insert
Insert cooling platens are hydraulically activated
Platen size 200 x 200 mm, optional 300 x 300 mm
The platens are made with a sandwich layer of top precision ground hard tool steel and under laying copper pate containing a multitude of cartridge heaters enabling very even heat distribution
Touch screen control of all press cycles which can be individually set up with many time functions
The automatic insert cooling system is a time saving function which ensures shortest possible cycle time as following:• Pre- heating• Full Pressing• Venting• Full pressing after venting• Opening of platens and inserting of cooling platens• Closing with rapid cooling of mould • Opening of press platens for removal of mould
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Time saving fully automatic functions where the press will go through all press cycles without the presence of the operator
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Map showing our Labtech Engineering’s booth location
Psuna Elemea Tels Inter Deiasie Csectea News
Peter JurgensenPresident
Porhchai SinsokudomchaiManaging Director
Rudi SchemanSales Export Manager
Ekachai LuangthichaiwanitCustomer Support Manager
Charade BalbaSales Representative
Lisa JurgensenSales Representative Georgia/USA
Edgar GauderManaging Director Labtech Engineering Europe
Alain AntoineArea Sales Manager Labtech Engineering Europe
Michel BeckerTechnical Sales Manager Labtech Engineering Europe
Caroline BauwensBack Office Labtech Engineering Europe
Georg SchallarLabtech Europe Representative for Austria
Felipe CastrillonLabtech Representative for Colombia
Yuri MogilnikovLabtech Representative for Russia
James Cheng JianLabtech Representative for China
Alberto MorquillasLabtech Representative for Spain
Janet RendleLabtech Representative for UK
Dean BrantLabtech Representative for UK
Rob Mann Labtech Representative for UK
Giorgio BolognaLabtech Representative for Italy
Carlo BolognaLabtech Representative for Italy
Jan KralLabtech Reprsentative for the Czech Republic, Slovakia, Lithuania, Estonia, Latvia, Moldova, Ukraine, Belarus
Bangpoo Industrial Estate, 818 Moo 4, Soi 14B,Sukhumvit Road, Prakasa, Muang, Samutprakarn
10280, Thailand
Tel.: 66-2-709 6959, Fax: 66-2-710 6488 and 89,
Email:[email protected]
Website: www.labtechengineering.com
Following persons will be at our booth
We look forward to your visit in our Booth 71C37 in Hall 7
Labtech Engineering Co., Ltd
Please feel free to contact us any time for more details
