Laboratory Automation Parts Catalogue
Transcript of Laboratory Automation Parts Catalogue
Welcome
ThiscatalogueisintendedtointroducethereadertotherangeandscopeofOrenEngineeringSolutions’productdesignandmanufacturingcapability.It should be noted that most of the products listed have been produced as theresult of customer requests. It is our aim to produce cost effective replacementparts, with improved designwhere possiblewhich can be delivered on sitewithshortleadtimes.
OtherservicesprovidedbyOren:
• Productdesignanddevelopment• Electronicdesignanddevelopment• Softwaredevelopment,integrationandvirtualisation• Qualitymanagementconsultation• Maintenanceplanning• CADdesign,simulationanddocumentation• Technicaldocumentation
OrenContactDetails:
21EdwinFeistPlaceMasterton
NEWZEALAND5810
POBox549Masterton
NEWZEALAND5840
Ph:+6463787790Fax:+6463787786
Australia:+61731030418
Crucible HolderOrenPartNumberORA010
These holders are designed for use in Herzog HAG Fusion Lines for transportingplatinumcruciblestoandfromtheultrasonicbaths.
Theholderhasbeenredesignedtoincorporateastronger,morereliablehingeandafeaturetopreventexcessivemovementofthelockingarm.Materialsarechosenforextendeduseintheharshcitricacidenvironment.
OrenPartNumberORA010001SeparatelyavailablesparepartforORA010CrucibleHolder.Thesespringsaresubjecttoacomplexvibratoryfatigueloadingandaharshchemicalenvironment.Extensiveresearchandthoroughproductiontestinghasbeendonetoensuremaximumreliability.
Vial TraysOrenPartNumberORA070
A100vialtraysuitableforuseinmostcommonvialhandlingsystems.Individualvialpositionsarenumberedandtrayscanbesuppliedstampedwithuniquetrayidentificationnumbers.EasilyfittedwithRFIDtechnology.
Dimensions(mm): 486x373x41 Customsizesavailableonrequest
Loading Unit HingeOrenPartNumberORA019
Designedtoreplacetheoriginalhingewithswitch.
Note:Ifreplacingtheoriginalhingewithswitch,someelectricalmodificationsarerequired.Inputlidinformationcanbeobtainedfromthepneumaticcylinderproximityswitches.
Crusher Bucket Transport KitOrenPartNumberORA020
TheinputchaintotheHerzogWCSACrusherSplitterscanbeamajorcontributortodowntimeinthesamplepreparationarea.Orenhasdevelopedthiskitwhichincludesaccumulatingchainandrevisedguidesandwearsurfaceswhichmaximisereliabilityofthemechanismandassociatedsystemcomponents.
Scraper Chain LinkOrenPartNumberORA020020
Thisuniquedesignpreventsdustbuild-upintheaccumulatingchainguidesusedintheORA020.
Crusher Lift Tipping Spindle OrenPartNumberORA021
ThisisahighwearitemusedinthebucketverticalconveyoroftheWCSACrusherSplitter.Thespindlesaremadeofhardchromebartomaximiseservicelife.AlsoavailableaspartofkitORA026
Tipping Mechanism Guides OrenPartNumberORA023
ApairofuniversalguideblocksusedinthetiltingmechanismoftheWCSACrusherSplitter.AlsoavailableaspartofkitORA026
Robot Tray Effectors OrenPartNumberORA025
MadeusingCNCprocesses,theserobotgrippersaredesignedforeasyreplacementwithminimalrobotrecalibrationrequired.
Tipping Mechanism Kit OrenPartNumberORA026
ComprisingoftheORA021crusherlifttippingspindle,twoORA023guidesandtwoORA024bushes,thiskitallowsforreplacementofallassociatedpartsatthesametime.
Crusher Waste Bucket SealOrenPartNumberORA027
6mmNeoprenesealforensuringminimalspillageattheWCSAsplitterwastedischarge.
Crusher Cup SealOrenPartNumberORA028
6mmNeoprenesealforensuringminimaldustandspillageattheWCSAsplittercupdischarge.OD140mmID94mm.
Rotary Splitter Compression SealOrenPartNumberORA029
Aprofilecut20mmfoamsealusedintheWCSAsplitterrotaryunit.OD130mmID68mm.
Mill Discharge SealOrenPartNumberORA037
6mmNeoprenesealtoensureminimaldustandspillageatthecupdischargeintheHPM-1500mill.
Crusher Sample BucketOrenPartNumberORA031
Madefromheavygaugestainlesssteelwitha6mmthickbasewhichissmoothlyfinishedtoreducewearonthecrusherinputmachineryandminimisebreakdowns.
Mill ShaftOrenPartNumberORA035
ThisshaftprovidesdrivefromtheelectricmotortotheeccentricdriveintheHPM-1500Mill.
Mill Spring AttachmentOrenPartNumberORA036A
Thisredesignedpartreplacesthecurrentfixedspringattachmentonthebottomofthemillbowlassembly.Note:Somemechanicalmodificationisrequiredtoattachtotheassembly.
Mixer Crucible HolderOrenPartNumberORA040
MadeusingCNCprocesses,thisproductisusedinthemixeronHerzogfusionlines.Itcanalsobeusedonthetransferswingarmbetweenthecleaninganddosingsections.
Swingarm PlateOrenPartNumberORA045
UtilisedasacrucibletransferpointbetweencleaninganddosinginHerzogfusionlines.TheOrendesignallowsforeasyreplacementofholders(PartORA040).
Crusher Dust Flow Controller OrenPartNumber ORA030
TheORA030DustControllerisapneumaticoperatedvalvethatcanbeusedinmanyde-dustingapplicationssuchasunloadersandcrushers.Designedforanominalflexiblepipeinternaldiameterof85mm.ThedesignandchoiceofcomponentsoftheORA030DustControllersuccessfullyaddressesreliabilityissuespresentinotherdesigns.Inpractice,thesevalvesareprovingtobehighlyreliable.
TGA Crucible Grippers &
Shoulder ScrewsOrenPartNumberORA130GripperOrenPartNumberORA135Screw
Made forHerzog TGA Lines. Designed for easy replacementwithout adjustment.Theyarefreetorotate,reducingcruciblemishandlingevenwhenexposedtohightemperaturefurnaces.
Crucible Rinse/Dry Containers OrenPartNumberORA160
Manufacturedinhighgradestainlesssteel,thesecontainersaredesignedforuseinHerzogHAGFusionLinesforrinsinganddryingplatinumcruciblesbeforetheyarereturnedtothedosingcircle.TheORA016isanimproveddesignwhichincludesaremovablefrontpanelformaintenanceandcleaning,alsomakingitmuchsimplertoretrievelostcrucibles.Thecontainersarecompletelyinterchangeablewithoriginalmanufacturerparts.
ElbowconnectorOrenPartNumberORA161
SeparatelyavailableforORA160CrucibleRinse/DryContainers
Mill Bowl Spring OrenPartNumberORA038
TheseheavydutyspringsaredesignedtowithstandthehighmechanicalforcesduringthemillingcyclewithinaHerzogHPM-1500
TGA Gripper Heat Shield OrenPartNumberORA140
EasilyattachedtotheTGAgripper,theORA016heatshieldreducestheeffectofradiantheatonthegrippercomponentsandpneumatichoses.
Flux Dispensing Doser OrenPartNumberORA2150
TheOrenDoserisadirectreplacementfortheexistingunitssuppliedbyHerzog.Itsinstallationrequiresnomodificationtotheexistingequipmentandrequiresnosoftwareadjustment.InsidetheunitthefluxisincontactwithstainlesssteelandAcetalcomponents,effectivelyeliminatingcontaminationwithsilicon.Thedoserworksonprincipleswhichmeanthereisnorubbingcontactbetweeninternalcomponentsandthefluxpowder.Reliabilityisfurtherensuredbyselectionofestablishedandprovencomponents.
AnOrenDoserduringtesting:dispensingadosepulseof250mg.Itcanbecalibratedtodeliveraccuratedosepulsesupto1000mgperpulse.
Oren Mould Polisher OrenPartNumberORA1610
TheOrenPolisherisdesignedforthespecialistpurposeofpolishingandrefinishingplatinummoulds.Ithasavariablespeeddriveandauniquequickreleasechuck.
Driveisprovidedbya0.18kWmotorthroughavariablespeedcontroller.ThisgivesarangeofRPMbetween500and2000RPM.Itisdesignedtobeusedinthehorizontalorverticalposition.
Mill Input Hose OrenPartNumber:ORA033-001
Mill Output Hose OrenPartNumber:ORA033-002
Actualproductmaydifferfromphoto
AhighwearitemintheHerzogHPM-1500Mills,thesehoseshavebeenselectedtowithstandtheextremeforcesonthebowls.
HPM15000 Mill Service Kit OrenPartNumber:ORA0310
TheORA310HPM1500 Service Kits consist of the highwear items in thisHerzogpulverisingmill.Therearetwovariationsofkits:
KitA 3monthlyservice
KitB 6monthlyservice–thiscomprehensivekitincludestheitemsinkitA.Partslistingbelow:
TopFlapSeals1m ORA310-001TopGripperCupRingSeal ORA310-002ShockAbsorber+Button ORA310-003Feedhose ORA033-001OutletHose ORA033-002BottomValveSealKit(Herzogvalve) ORA039ATensionSprings(Qty8) ORA038BronzeSilencerKit ORA310-008RobotGripperSet ORA125RubberInsert(wiper) ORA310-010Extractionpipes32mm(1m+2Clamps30-40mm) ORA310-011FilterPads ORA310-013DischargeSeal ORA037OutletDischargeValveCombinationSeal ORA310-015OutletDischargeValveCompactSeal ORA310-016DustExtractionPipes40mm(3mt+2CLAMPS35-45) ORA310-017BottomValveSealKit(Herzogvalve)withshaft ORA039AirCleaningDiaphragms ORA310-019LoadCell,PT1000,5kg ORA310-021
Mill Bowl OrenPartNumberORA032
TheORA023Mill Bowl is offered as a direct replacement for the Herzogunit. The assembly is suppliedwith new bowl, new pucks, new lid, valvestem,valveseat,valvehead,andbottomvalve.
Fusion Robot Finger Set OrenPartNumber:ORA120
Robotfingerssoldasasetofthree.TheprecisionoftheseCNCmachinedcomponentsmeansthatlittleornoadjustmentisrequiredonreplacement.
Mill Robot Grippers OrenPartNumber:ORA125
Typicallyusedinmillcirclesforhandlingofcups,thesegrippershavebeenmodifiedforincreasedgripattherear.Thisreducesthenumberofbreakdownsbyminimisinginadvertenttiltingofthecup.