Labino UV Lamp Operating Instractions

13
_.-:r:' ')- '"'-, . <. ':?~~~ -;,,;: LABINO AB MICRO POWER LIGHT DMSION UV-A OPERATING INSTRUCTIONS UV-A fitting 12 VDC TrAc Pack PS135 CONTENTS: PRODUCT DEFINITION GENERAL UNPACKING TREATMENT FILTER REPLACEMENT BULB (Light source) REPLACEMENT REFLECTOR REPLACEMENT BATTERY REPLACMENT FUSE REPLACEMENT FAULT DETECTION CONSUMABLE MATERIAL WARNING SureChem lndustries Pty. Ltd. ACN Q04 302 756 P.O. BOX 62, TOONGABBIE, N.S.W. 2146 TEL (02) 896 0700 FAX.(02) 896 0634

Transcript of Labino UV Lamp Operating Instractions

Page 1: Labino UV Lamp Operating Instractions

_.-:r:'')- '"'-,

. < .

':?~~~-;,,;:

LABINO ABMICRO POWER LIGHT DMSION

UV-AOPERATING INSTRUCTIONS

UV-A fitting 12 VDC

TrAc Pack PS135

CONTENTS:

PRODUCT DEFINITIONGENERAL

UNPACKINGTREATMENT

FILTER REPLACEMENTBULB (Light source) REPLACEMENT

REFLECTOR REPLACEMENTBATTERY REPLACMENT

FUSE REPLACEMENTFAULT DETECTION

CONSUMABLE MATERIALWARNING

SureChem lndustries Pty. Ltd.ACN Q04 302 756

P.O. BOX 62, TOONGABBIE, N.S.W. 2146TEL (02) 896 0700 FAX.(02) 896 0634

Page 2: Labino UV Lamp Operating Instractions

·;."

:,1'~%f

2

PRODUCT DEFINITION: TaAc Pack PS 135

TrAc Pack PS 135. Uv Spotlight

TrAc Pack

UVSpotlightPS135

TrAc Pack PS 135UV-Floodlight

TrAc Pack

UVSpotlightPS135

GENERAL

Portable battery unit incl. separatepistol handle fittingDUv 35 W LABINO (6W UVA)Distribution angle 3.5 degreesPistol handle, short fitting135 mm light-opening reflectorSmooth reflectorMUG 2 filter, 365 nanometer Transm. 78%

Portable battery unit incl. separatepistol handle fittingDUv 35 W LABINO (6W UVA)Distribution angle 45 degreesPistol handle, short fitting135 mm light-opening reflectorFacet reflectorMUG 2 filter, 365 nanometer Transm. 78%

You have chosen the most powerful UVA light currently available on the market. Depending on thedistance concerned, UVA intensity is up to 45 times stronger than that of most common lamps on themarket. The excitation of fluorescence with extreme reflection within the visible light spectrum takesplace even with the lamp positioned several hundred metres from the object.The lamp is designed to withstand harsh treatment both outdoors and indoors. Tested Jettingproofclassification (IP 65) means that the lamp can withstand water.

The unit is normally delivered UNCHARGED, thus it should be charged before usage. Thebattery in the TrAc Pack is a 12V lead accumulator at 6,5Ah that permits a running time of 1,1 hours+/- 15% depending on the number of time you start/restart the luminary. A fully discharged battery canbe recharged 250 to 500 times depending on charging status. The light will shine with full intensitythe whole time and is terminated only when the battery Charge has reached it's minimum. Chargingtime 5 hours. The battery-charger switches automatically to maintenance charging after the batteryhas been fully loaded.

Attention! Reset the on/off switch to the off position (button fully out) before charging to avoidleakage of power. Never load the battery with any other charger than the Original charger(1,5·1,6 Amp 12V) that comes with the delivery. A more powerful charge can cause damageson the battery and in the worst case a battery explosion. The luminary can not be used whencharged, it causes damages to the charger.

UNPACKING

Check that the lamp has not been damaged during transportIn the event of external damage to the product, contact the company responsible for transport andyour supplier without first testing whether the lamp works.Control that the battery charger you have received has the right specified rated voltage i.e.230V or115V, depending on which mains voltage your intend to charge from.The lamp shall light immediately after it has been switched on and a few seconds later (3 to 15seconds depending on the temperature) emit a steady beam.

Page 3: Labino UV Lamp Operating Instractions

.i... ~.,:.:...:~~'! .\'1'

>;1:

3

TREATMENT

Although the lamp is very sturdy, in view of the extensive electronic equipment it contains it shouldnevertheless be treated with a certain amount of care.Exterior surfaces should be cleaned with a soft cloth and mild detergent, and the UV filter with acleaning cloth and glass washing agent.The lamp can be switched on and off at practically any interval. Note, however, that the fitting, if ithas been turned of for less than 5 seconds, is impossible to restart without waiting for 5seconds in the off position before turning it on agair"When you switch off the lamp, check that it really is switched off (although UV light is invisible to theeye, it does contain a certain proportion of visible light) to avoid expending the life span of the lightsource unnecessarily or risking problems as a result of heat accumulation.Although the lamp bums with a very low heat generation, it should nevertheless be noted that,depending on where the lamp is placed, the central point in the UV filter may reach a temperature

of1280C. Therefore, the front of the lamp is fitted with two heat distancing collars, which shouldnever be permanently removed.

FILTER REPLACEMENT

Equipment needed apart from tools: Safety goggles due to the lamp pressure, and cotton gloves inorder not to contaminate the new filter, light source (bulb) and reflector.

Switch off the current.

WAIT 10 minutes: So that possible residual voltage can disappear (the upper lampelectrode is not insulated).So that the temperature drops and the lamp can be handledSo that the bulb pressure drops (hot lamp = 100 bar; cold lamp = 7bar).

1. Hold the lamp with the filter pointed upwards.2. Remove the four screws in the front of the fitting (2 short and 2 long, including heat distancing

sleeves)3. lift off frame4. lift out the sturdy O-ring sealing and the thin filter fixation O-ring.5. Raise the filter with a knife edge and remove it6. Insert the new filter and make sure that both the filter and the reflector are exactly centred in the

reflector holder. using the filter fixation O-ring, in the reflector holder.7. Moisten the old or possibly new O-ring with mild washing detergent mixed with water, and

replace it in the reflector holder.8. Relocate the frame and screw in the four screws (two short and two long, including heat

distance Sleeves).9. Fasten the screws in diagonal order, a little at a time, until the frame is properly reinstalled.10. The lamp is now ready for re-use.

Page 4: Labino UV Lamp Operating Instractions

::.::~.~

4

LIGHT SOURCE REPLACEMENT

Equipment needed apart from tools: Safety goggles due to the lamp pressure, and cotton gloves inorder not to contaminate the light source (bulb).

Switch off the current.

WAIT 10 minutes: So that possible residual voltage can disappear (the upper lampelectrode is not insulated).So that the temperature drops and the lamp can be handledSo that the lamp pressure drops (hot lamp = 100 bar; cold lamp = 7bar).

1.' Hold the fitting with the filter pointed downwards.2. Remove the four screws in the back gable of the fitting.3. lift off the gable carefully so that the sealings are not damaged. If the sealing comes loose

replace it immediately in the gable to protect it from any damages (Note that the slot in thesealing shoulf fit the slot in the gables lower end.

4. Remove the bayonet contact for the bulb by twisting it lightly anti-clockwise approx. 5 mm andthen withdraw it axially.

5. Remove the three screws that hold the light source (bulb) (they do not need to be fullyunscrewed) and then remove the bulb from the reflector.

6. Replace light source (bulb) and screw in the three bulb holder screws7. Re-attach the bayonet contact on the light source (bulb) in the reverse order (see Point 4)8. Relocate the gable with a new or the old sealing (make sure that the sealing fits correctly see

point 3) and fasten the screws in diagonal order, a little at a time, until the frame is properlyreinstalled.

9. The lamp is now ready for re-use.

REFLECTOR REPLACEMENT

Equipment needed apart from tools: Safety goggles owing to the lamp pressure, and cotton glovesin order not to contaminate the new filter, light source (bulb) and reflector.

Switch off the current.

WAIT 10 minutes: So that possible residual voltage can disappear (the upper lampelectrode is not insulated).So that the temperature drops and the lamp can be handledSo that the lamp pressure drops (hot lamp = 100 bar; cold lamp = 7bar).

1. Hold the fitting with the filter pointed upwards.2. Remove the four screws in the front of the fitting (2 short and 2 long, including heat distancing

sleeves)3. lift off frame4. lift out the sturdy O-ring sealing and the thin filter fixation O-ring.5. Raise the filter with the edge of a knife and remove it6. lift out the reflector with an edge of a knife therewith the bulb and its cable accompany it.7. Remove the bayonet contact for the bulb by twisting it lightly anti-clockwise approx. 5 mm and

then withdraw it axially.8. Remove the three screws that hold the light source (bulb) (they do not need to be fully

unscrewed) and then remove the bulb from the reflector.9. Replace the reflector and the bulb and screw in the three bulb holder screws.10. Re.attach the bayonet contact on the light source (bulb) in the reverse order (see Point 7)

Page 5: Labino UV Lamp Operating Instractions

"<1~{-~

5

Insert the old or the new filter, and make sure that both it and the reflector are exactly centeredin the reflector holder and that the bayonet connector and its cable fit snugly inside the PS 135lamp (in the Labino Floodlight with faceted reflector center using the filter fixation ring).

12. Moisten the old or possibly new O-rings with mild washing detergent mixed with water, andreplace it in the reflector holder.

13. Relocate the frame and screw in the four screws (two short and two long, including heatdistancing sleeves).

14. Fasten the screws in diagonal order, a little at a time, until the frame is properly reinstalled.15. The lamp is now ready for re-use.

BATTERY REPLACEMENTEquipment: Only toolsSwitch off the current.

WAIT 10 minutes: So that possible residual voltage can disappear (the upper lampelectrode is not insulated).

1. Remove the four screws in the back gable (the one with the charger outlet) on the TrAc Pack.2. Lift off the gable carefully so that the sealing are not damaged. If the sealing comes loose

replace it immediately in the gable to protect it from any damages (Note that the slot in thesealing should fit the slot in the gables lower end.

3. Remove both expander screws ca 5 mm axial, that is visible under the battery, tap slightly witha tool on the screw on both expander units so that the friction in the units vanishes.

4. Pull out the battery 5 cm, remove the cables, change battery, reattach the cables with the rightpolarity when you have pushed in the new battery so that 5 cm is remaining. Thereafter pushthe new battery to its stop and fixation locality. Make sure that both the expander units are inplace and reattach the expander screws so thatthe battery is firmly in tension with thegummycoated top sheet metal.

5. Relocate the gable with a new or the old sealing (make sure that the sealing fits correctly seepoint 3) and fasten the screws in diagonal order, a little at a time, until the frame is properlyreinstalled.

6. The lamp is now ready for re-use.Right polarity is: Red cable against red battery pole and black against black.

FUSE REPLACEMENTEquipment: Only toolsSwitch off the current.

WAIT 10 minutes: So that possible residual voltage can disappear (the upper lampelectrode is not insulated).

1. Remove the four screws on the switch gable of the TrAc Pack unit.2. Carefully remove the side panel without damaging the gasket.3. If the gasket comes loose from the gasket groove in the side panel, relocate it immediately in

the panel to protect it from damage (note that the slot in the gasket shall be immediatelyopposite the corresponding slot in the lower edge of the side panel).

4. The fuse is now visible on the back edge of the electronics card. Exchange it with a new250V/10 amp, slow 20mm glass fuse by first removing them with the aid of a knife and insertingnew fuses by pressing them in place with the fingers.

5. Re-attach the side panel with either the old or a new gasket (make sure that the gasket iscorrectly aligned, see Point 3 above) and fasten the four screws in diagonal order, a little at atime, until the side panel is property reinstalled.

6. The lamp is now ready for re-use.FAULT DETECTION

Page 6: Labino UV Lamp Operating Instractions

·\·~n~~

6

If the lamp does not light or goes out:

1. Check the charge status on the battery that should be 10-12V, by connecting the charger,whose indicator lamp with red light shows that a recharge is necessary, a yellow green lightmeans that the charge status on the battery is OK.

2. Check that the switch is on. .3. If the lamp has attempted to enlighten for more than 3 seconds, the time-out function will have

tripped the lighting sequence. Switch off the current to the lamp for 30 seconds and then switchit back on again.

4. If the lamp fails to go through the lighting sequence (can be seen by the absence of a spark inthe glass housing of the lamp), check the bulb (lightsource), and interior fuses as perinstructions above under the heading LIGHT SOURCE REPLACEMENT and FUSEREPLACEMENT.

5. NOTE that the bulb does not have to be replaced until the light intensity from the lamp beginsto fade or, after excessively long use: ceases to exist because the glass lamp housing hasblackened or has pulverised. Replace the bulb when it pays to replace it, see above-instructions under the heading LIGHT SOURCE REPLACEMENT.

6. If the lamp still fails to function satisfactorily, contact the supplier.

CONSUMABLE MATERIAL

1.2.3.4.5.6.7.

Bulb (light source)UV-filterReflectorGasketO-ringFuseBattery

Designation: D UV 35 W LABINODesignation: MUG-2Designation: Smooth or FacetDesignation: LC1 095820 blackDesignation: O-ring 135Designation: 230 V 1 amp, glass tube.Designation: 12V, 6,5Ah 151 *65*97

WARNING!

1. If used correctly, this lamp is completely harmless. SEMKO calculated T max. = 3.6 hoursexposure to the eyes per day at a measured distance of 20 cm.

2. In conjunction with visual material testing using this lamp, we nevertheless recommend the useof suitable UV safety goggles because at the same time they also create a better fluorescencecontrast effect in the visual image.

3. Do not use the lamp without a UV filter.

July 25th, 1997

Page 7: Labino UV Lamp Operating Instractions

s; SureChem Industries Pty. LimitedACN 004 302 75623 Amax Avenue. Girraween N.SW.p.a. Box 62, Toongabbie N.SW. 2146Telephone: (02) 9896 0700 Facsimile: (02) 9896 0634

29 January 1999

ANS'IONewIllaWarra RoadLr..x:ASHEIGHTSNSW2234

Attention: Or P Walls

Dear Philip

Thankyou for the time you afforded meFriday 22 January 1999. As discussed,please find attached brief technical data on the Labino range of portableUVlamps. Wehave listed below the prices for the battery pack portable unitsand also the mains ~red equivalent which can also be operated from a 12Vbattery whenused with an invertor.

Our prices are as follows:-

Labino UVSpotlight

Lahino UVFloodlight

Trac Pack (portable unit)

Trac Pack (portable unit)

Labino UVSpotlight 240VPistol Handle

Labino UVFloodlight 240VPistol Handle

.$2743.00

$2743.00

$2224.00

$2224.00

The above prices are quoted F.I.S. Lucas Heights. Sales tax has not beenincluded.

Should you or your colleagues wish to trial the battery operated Trac Pack,please do not hesitate to contact us.

Yours sincerelySureChemIndustries Pt.y Ltd

ds/lj

encs

ArdroxCommitted to Quality

AS/NZS ISO 9002:1994 Gamlen

Page 8: Labino UV Lamp Operating Instractions

i·~

(

+-'CQ)

EcQ)+-'..c0)--cW

>:::>0)c.-+-'0E0~0..

~

SureChem Industries Pty. LimitedACN 004 302 756

23 Amax Avenue, Girraween N.S.W.P.O. Box 62, Toongabbie N.S.W. 2146Telephone: (02) 9896 0700 Facsimile: (02) 9896 0634

LABINO® 135 TrAc Pack. 12 VDC PORTABLE

The Labino TrAc Pack is comprised of a Iwninary unit and a battery unit, complete with charger andbattery.

The Iwninary unit is connected to the battery unit via a 2,3 meter cable .The battery unit is supplied with a charger outlet, onloffbutton, and a shoulder strap.

All Labino luminaries are available as:

UV SpotlightUV FloodlightWhite SpotlightWhite Floodlight RWhite Floodlight L

3,5° distribution angle45° distribution angle3,5° distribution angle45° distribution angle

15°/30° distribution angle

Ardrox

Technical Specification

Voltage:Input Power:Output Power:Running time/charge:Recharge time:Weight:

12 VDC44 Watt35 Watt

ea 1.1 hours5-8 hours

luminary unit 1.2 kgbattery unit 4.4 .kg

Committed to QualityAS/NZS ISO 9002: 1994 Gamlen

Page 9: Labino UV Lamp Operating Instractions

"';}~;-.~ .- es

..."...... ~1.- •

.~::-:~:::::-

LADINO 135 - Aluminum housing, without handle

Built-in electronics. Mounting brackets on each side.

• Weight: 2,25 kg (including a 2 meter cable set)

LADINO H 135 - Aluminum housing, with carrying handleBuilt-in electronics.

• Weight: 2,25 kg (including a 2 meter cable set)

~?J;v•••_ f1It35

~~:2_:--~--.

LABINO PH 135 - Aluminum housing, with pistol handleBuilt-in electronics.

• Weight: 2,25 kg (including a 2 meter cable set)

LABINO S 135 - Short, black aluminum housing,without handle

Separate electronic unit. Mounting brackets on each side of luminaire.

• Weight: 1,2 kg luminaire. 1,5 kg electronic unit.

• Cables: 3 meters between luminaire and electronic unit.

2 meter cable set from the electronic unit.

ALL LABINO LUMINAIRES ARE AVAILADLE AS:

LADINO PS 135 - Short, black aluminum housing,with pistol handle

Separate electronic unit.

• Weight: 1,2 kg luminaire. 1,5 kg electronic unit.

• Cables: 3 meters between luminaire and electronic unit.

2 meter cable set from the electronic unit.

UV SpotlightUV FloodlightWhite SpotlightWhite Floodlight RWhite Floodlight L

3,5° distribution angle

45° distribution angle

3,5° distribution angle45° distribution angle

15/30° distribution angle

Voltage: 115/230 VAC.All versions are IP65 classified', CE marked (LVD, EMC)and UL-approved."except White Floodlight L

LABINO

Micro Power Light Division

Pyramidvagen 20, SE-169 56 Solna, Sweden. Phone: +46 (0)8-83 90 70. Fax: +46 (0)8-839023.

http://www.labino.se. E-mail: [email protected]

Page 10: Labino UV Lamp Operating Instractions
Page 11: Labino UV Lamp Operating Instractions

( "/i"'J!'\ . '''<1,r? ~' -:~i. .@ '" \./',''. ~~C\;l ..I(~ i;;r;~.4~"~YC4(i~:-~~:~·'·P,.',.:l:

Lablno" are the developers and manufacturers of a new ultraviolet lighting technology that makes new applications possi-ble and current applications easier.

For the first time ever it is possible to combine a greatdistribution of ultra violet light with an extremely low energyconsumption. Meaning that we can now offer ultra violet lightsources with a far greater ultra violet intensity than currenttechnology but with virtually no heat generation.

The technique on which we base ourultra violet products is a new type ofgas discharge lamps, the Labino"DUV-3 5W. These lamps are optimizedto emit as much UV-A light in the 365nm region as possible.

What makes them exceptional isthe fact that they produce a great dealof ultra violet light at an output po-wer of only 35 Watts.

The resulting advantages in termsof low heat generation, energy con-sumption and economy are not the onlyreasons why our lamps are unique.

We also have the fact that excitationof fluorescence with extreme reflec-tion within the visible light spectrumtakes place even with the Labino" uvSpotlight positioned hundreds of me-ters from the object.

The device necessary to start theselamps is known as a Trigger-Ballastand is developed by us at Labino.

This ballast in combination withthe Labino" DUV-35W lamps willgive you an ultra violet light sourcetruly unsurpassable by current tech-nology.

PRODUCT DEFINITION

~~5W Labmo

~ Labino® UV Spotlight. Distribution angle 3,5°,

~I

Labino® UV Floodlight. Distribution angle 45°,

Page 12: Labino UV Lamp Operating Instractions

-Labino UV Spotlight

compared to traditionalUV-light sources

20.000 -t MW/cm'

Irradiance measured at a distance

of 100 cm from the light source 15.000

• Labino UV Spotlight (42W)

• Traditional UV light source (200W)

Distance from origin (cm)

Labino UV Spotlight is approximately 180 times more poweriulper feeded watt than a standard 200W UV light source.

25/30

Labino UV Floodlight

compared to traditionalUV-light sources

4.000 -r flW/cm2

Irradiance measured at a distance

of 38 cm from the light source 3.000

11. Labino UV Floodlight (42W)

• Traditional UV light source (200W)

60/70

Distance from origin (cm)

At a mesured distance of 38 cm the area with an irradance greater than10001JW/cm' is 15 times larger using the Labino UV Floodlight than thatof the standard 200W UV light source.

LABINO UV H135 TECHNICAL SPECIFICATIONS• Voltage: 230 VAC

• Input Power: 42 W

• Output Power: 35 W

• Mechanical Stability (bulb): IEC 810

• Service life (bulb): >2_000 h

• Colour temperature: 20.000 K

• Wavelength: 365 nm (UVA)

• Current consumption: 185 mA

• Grounded construction

159 240 fA/ " ,eo

'"

20

• Start-up time: starts immediately, full power

after 5-15 sec depending on temperature of bulb.

• Weight: 2,25 kg including 2 m cable-set

• Material in housing: anodized aluminium,

plastics in PA6-30

• CE-marked (LVO, EMC)

• JP 65 (dustproof, jettingproof)

• The housing is via premilled slots prepared

for mounting devices

OTHER MODELS. DIFFERENTIATED IN REGARD TO WEIGHT AND CABLES. SEE LABINO® 135 PRODUCT LINE

Page 13: Labino UV Lamp Operating Instractions

With our Labino" Trigger-Ballastswe have also achieved in starting upand running the new Micro PowerDischarge Lamps, also known asMPXL (DL, DLL, D2S) manufactu-red by Philips.

Since these are all regular visiblelight lamps the utilization of thesegreat products is endless.

It is out of this experience wedeveloped our high performanceultra violet light source, the Labinonuv-j 5Wand the Labino lamp seri-es. The Labino lamps are availableboth as ultra violet and regular visi-ble light lamps, in different models,

and with the choice of either a flood-light or a spotlight. As the applica-tions demanding high performance,low power light sources are so nume-rous the Labino products are availa-ble as OEM items. From completeunits to only the Trigger-Ballast withlampholder for above bulbs. Pleasecontact us for more information.

Literature on our line of visiblelight sources and OEM products areof course available upon request. Ifyou have access to the Internet youmay want to look at our web site forup to date information on Labinoand our products.

SureChem I~dllst"ies Pty. Ltd.ACN 004 302 7513

P.O. BOX 62, TOONGAFJBIE, N.S.W. 2146TEL (02) 896 0700 FAX.(02) 896 0634