La Muni Corporate Profile v5 · Button and Jeans Rivet Attaching (UZU) Pocket Hem Stitching (HAMS)...
Transcript of La Muni Corporate Profile v5 · Button and Jeans Rivet Attaching (UZU) Pocket Hem Stitching (HAMS)...
LA MUNI APPARELS LTD.A NEW BENCHMARK OF STANDARD
COMPANYPROFILE
Corporate Of�ce: House #17, Road #6, Sector #1Uttara, Dhaka- 30, Bangladesh
Factory Location: Barendra, Kashimpur, GazipurDhaka, Bangladesh
PROJECTINFORMATIONLa Muni Apparels Ltd. is a fully compliant, modern and techno-logically developed project of denim and woven products, exporting to buyers all over the world. It is a sister concern of the local giant in spinning and textile industry of Bangladesh, Maksons Group.
La Muni Apparels is fully equipped with state-of-the-art automatic and semi-automatic machineries. With a total project area of 80,025 sft, the entire factory facility ensures that workers are motivated, energized and safe to deliver world-class products. Currently, La Muni Apparels is ensuring the livelihood of about 1300 people who work together as a team to make the organization a success.
MANAGEMENT TEAM
Sanjid Hasan AmitChairman
Mohammad Ali KhokonManaging Director
Monira KabirDirector, Marketing
Ashraful AlamCheif Executive Of�cer
Mr. Sanjid Hasan Amit shares his vast knowledge in consideration and recommendation of any decision of the board as well as the audit committee as the Chairman of the company. He is also involved in business planning, �nancial planning, setting up marketing policies, procurement policies, dividend policies and many other affairs of the company. He has gathered his knowledge in modern methods, technology, and production, marketing and management techniques of the textile industry being associated with his family business.
Mr. Mohammad Ali Khokon has over 31 years of business experience. He has visited many countries of the world in connection of business and thus has gained vast experience and knowledge in modern methods, technology, and production, marketing and management techniques of the textile industry. His wisdom helps the company to formulate policies and to set strategic direction for the entire range of its activities.
Mr. Ashraful Alam, the Chief Executive Of�cer of the company, has vast experience in textile business. As the CEO, he oversees, supervises and administers the overall production, supply chain management (domestic and international), import, and export of the company. He also controls and maintains all the affairs of the company as the Head of Operations.
Ms. Monira Kabir is a dynamic and hard working personnel who has bagged wealth of knowledge of the textile industry by attending various courses, seminars and visiting similar industrial concerns. As the Marketing Director of the company, She monitors organizational performance and develops strategic and attainable goals for the company.
PRODUCTINFORMATION
Floor Space
46,946 sft
Nature of Product
Denim/WovenTops & Bottoms
DungareeSkirts
Ladies’Pants
Jackets Trousers DungareeTrousers
Dresses All Kindsof Skirts
All Kindsof Pants
ChinoShorts
ChinoLong
CargoShorts
CargoLong
Denim Pants and
Shirts
TwistPants
Ladies’ShortSkirts
Ladies’LongSkirts
Product Type
LIST OF BUYERS
Name of Buyer Country of Origin
MAX
LPP
VEGOTEX
GEMO
BEST SOURCE
PULL & BEAR
LEFTIES
SMYK
CROPP
ORCHESTA
BELL & BO.
U.S. POLO
BUFFELO
FREDDY
EWS
EWM
PLUG/ IRON
TIME ZONE
TIMELESS
PEACOCK
Dubai
Poland
Belgium
France
France
Spain
Spain
Germany
Poland
France
Belgium
USA
Canada
Italy
Germany
UK
USA
Germany
Canada
UK
AUDITREPORTS
La Muni Apparels Ltd. is fully compliant of international standards in terms of manufactur-ing process and management. Its compliance is also veri�ed by various audit reports. These internationally recognized certi�cations prove the never-ending commitment of La Muni Apparels towards excellence.
FACTORYDETAILS
Name of the Unit La-Muni Apparels Ltd.
Barendra, Kashimpur, GazipurFactory Location
80,025 sft (Total)Floor Area
7No. of Lines
1278No. of Employees
Chino Shorts, Chino Long, Cargo Shorts, Cargo Long, All Kinds of Denim Pants & Shirts, Twist Pants, Ladies’ Short Skirts, Ladies’ Long Skirts, Dungaree Skirts, Jackets, Trousers, Dress Pants, All Kinds of Boys’/Girls’ Pants & Shirts
Product Items
250,000 (Basic); 200,000 (Chino); 180,000 (Cargo Pants)
Monthly Production
MonthlyWorkers’ Payment Schedule
8 HoursDaily Working Hours
48 HoursWeekly Working Hours
60 HoursMaximum Hours for a Week
12 HoursMaximum O.T. Hours for a Week
60 MinutesBreak Time Per Day
18 YearsMinimum Age of Workers
ARCHITECTUREINFORMATION
Set
7,260 sft
214,010 sft
4,786.79 sft
539 sft
2,378 sft
4,000 sft
Section Name
Cutting Section
Sewing Section
Finishing Section
Daycare Section
Of�ce Section
Dining Section
Area
1,605 sft
2,450 sft
1,297 sft
627 sft
3,151.75 sft
1,212 sft
Section Name
Store Room
Finished Goods & Warehouse
Security & Doctor Section
Material Unloading Site
Fabric Store House
Sub Station
La Muni Apparels is a horizontally set-up project. Total project area is 80,025 sft and the work area is 46,946 sft.
MACHINERIES DETAILS
Description Set
8
4
5
5
25
20
25
4
45
10
3
15
5
5
10
2
191
Auto Pocket Attachment (Juki)
Computer Controlled Cycle Machine (Article Attachment) (Juki)
Computer Controlled Cycle Machine (Juki)
Automatic Belt-Loop Attaching Machine (Juki)
3-Needle Feed of the Arm (Juki)
Semi-Dry-Head, 2-Needle, Lockstitch Machine (Juki)
High Speed Overclock Machine (Juki)
Automatic Lockstitch Welt Sewing Machine (Juki)
1-Needle Lockstitch Machine with Automatic Thread Trimmer (Juki)
Needle-feed Lockstitch Machine with Large Hook (Juki)
Double Chain Stitch Machine (Kansai)
Special Sewing Machine (Kansai)
Computer Controlled Bartack Machine (Juki)
Pocket Face Sewing Machine (Kansai)
Button and Jeans Rivet Attaching (UZU)
Pocket Hem Stitching (HAMS)
Total
La Muni Apparels Ltd. has a 5-line fully automatic machine for 5-pocket denim bottoms and another 5-line semi-automatic machine for other products. The machine details are:
Description Set
200
-
15
20
20
3
15
2
3
6
5
1
3
5
5
1
333
1-Needle Lockstitch Machine With Automatic Thread Trimmer (Juki)
Needle-Thread Overlock + Safety Stitch Machine (Juki)
3-Needle Feed of the Arm (Juki)
Semi-Dry-Head, 2-Needle, Lockstitch Machine (Juki)
Special Sewing Machine (Kansai)
Double Chain Stitch Machine (Kansai)
Computer-Controlled, Bartacking Machine
Lockstitch Buttonholing Machine (Juki)
Lockstitch Button Sewing Machine (Juki)
Flat-Bed, 2-Needle Double Chain Stitch Machine (Juki)
Lockstitch Machine With Vertical Edge Trimmer (Juki)
Automatic 2-Needle Belt-Loop Attaching Machine (Juki)
Lockstitch, Automatic Welting Machine (Juki)
Computer Controlled Cycle Machine With Input Function (Juki)
Computer Controlled Eyelet Buttonholing Machine (Juki)
Automatic Pocket Setter (Juki)
Total
1
10
1
1
1
Double Head Pocket Creaser Machine (Juki)
Button and Jeans Rivet Attaching (UZU)
UZU-FH-72
Velcro Tape Round Cutter (Cutex)
Safq Snap Tester
MANPOWERDETAILS
About 1,300 workers are currently working in La Muni Apparels Ltd. This number includes workers from cutting, sewing, �nishing and all the other divisions.
Number of Employees
Working in Different Divisions
Division Number
Cutting
Sewing
Quality
Finishing
Sample
Maintenance
Store
Admin
TOTAL
54
980
93
63
16
17
17
38
1,278
SECTIONS IN DETAIL
Cutting Equipment DetailsCutting Machine Size : 10 inch x 8 inchCutting Table Size : 5 ft x 70 ftNumber of Tables : 3
Manpower of Cutting SectionNumber of Staff : 54
Marker Type : AutomatedSpread Check : 100%Cut Piece Check : 100%
Production System: Assembly | Total Lines: 7 | Machines in Each Line: 65
CUTTING SECTION
SEWING SECTION
The sewing section of La Muni Apparels Ltd. is
comprised of various automatic and
semi-automatic machineries. The production
system can be categorized as an assembly
process. All the products are assembled in this
section in 7 different lines. The Quality
Assurance Department oversees the entire
process to ensure more ef�ciency.
SECTIONS IN DETAILQUALITY SECTION
FINISHING SECTION
No. of Staff
Helper
Packaging & Assorting
Poly Man
Folding Man
Iron Man
7
39
14
10
8
15
8
3
Hand Tag Man
Washing Man
No. of Staff
Quality Inspector
18
73
The daily �nishing and packaging limit of La Muni Apparels is above 20% of the daily production. The Finishing Quality Controller takes time to examine the products meticulously. After packaging, Quality Assurance Manager conducts pre-�nal inspection before offering for �nal inspection to the buyer.
The Central Quality Department consists of well educated, experienced, Quality Controllers. The team is maintained and directed by a Quality Assurance Manager who reports directly to the Managing Director. The team is always engaged in assuring the quality of production.
DESIGN ANDDEVELOPMENT Headed by an expert, the Design and Development section of La Muni Apparels Ltd. delivers the exact samples as per the clients’ requirements. Its designers, all trained in reputed local and foreign institutions, blend their skills with inputs of the ever-changing global fashion trends.
The section works with the clients closely, from initial sketch to development of a range of counter samples, and really values the clients’ wishes.
QUALITY CONTROLAND ASSURANCE
CODE OF CONDUCT
By remodeling and re�ning the manufacturing process continuously, the Quality Control section of La Muni Apparels has ensured low rework and repair rate; which thereby ensures high quality products in the quickest possible time. The experienced Quality Control team extends its operations even in sourcing decisions of raw materials, chemicals and accessories. So, from selecting right chemicals for ensuring �ver color tolerance to adopting technologies to give right quality and comfort- La Muni Apparels assures maximum value to clients.
Compliance is a continuous process in manufacturing, not a single event. To become a responsible apparel manufacturer, it is important to exceed local and law and legislation and meet ILO convention in terms of employment practices and to do it continuously.
La Muni Apparels succeeds because of its strict adherence to ethical business practices in dealing with clients, suppliers and other stakeholders. The capability of extending short lead-time is possible because of the mutual trust and commitment the company shares with its suppliers.
WORKERS’WELFARE
WORKPLACEENVIRONMENT
Besides paying a "living wage" which is substantially higher than the legal minimum, La Muni Apparels also supports its employees by setting up welfare facilities like medical center, day-care center, and canteen. Properly equipped with a team of full-time doctors and nurses, its medical unit extends consultation and medication to workers’ general health care requirements. It also bears full expenses of treatment of any injuries incurred in working hours. In base, day-care center is not mere compliance with legal requirement, rather a pride- taking care of and educating children of working mothers. Moreover, adequate and facilitated arrangement of canteen, safe drinking waters, and hygienic lavatories make the facility a good place to work.
As a responsible apparel producer, La Muni Apparels provides its employees a work environment much better than the required level set by Bangladeshi law. The goal is to exceed requirements of local legislation and reach the global standards, and thereby, to support clients’ visions and sourcing principles. Clearly demarcated emergency routes & exits, smoke & �re detectors, consciously designed working layouts ensure a safe workplace for workers. As per ISO requirements, instructions and warning signs are posted in highly visible places, inside the factory and in local language (Bangla). Besides being safe, the workplace offers a congenial & supporting environment for all: managerial staffs and workers work in mutual cooperation and respect.
39%
Parking AreaProper space for loading &
unloading of goods and parking area for private
cars.
Fire-FightingProper �re-�ghting
equipment �xed up as per advice by the Bangladesh
Fire Service and Civil Defense.
Sanitation17 units for gents, 18 units
for ladies & 4 units for other staff with proper
sanitation system.
Health Arrangement of monthly check up by a quali�ed
and experienced physician and proper �rst-aid facili-
ties.
Electri�cationAll concealed wiring in
most modern systems with proper safety measures.
Baby Care CenterWorkers’ newborn babies
taken care by trained nurses while mothers are at
work.
Prayer RoomSpace provided to workers
for prayer.
VentilationFull facilities for proper
ventilation and light.
DiningSpace & furniture provid-
ed in the dining hall.
OTHER FACILITIESThe factory of La Muni Apparels Ltd. is fully equipped with other facilities as well to ensure a better and safer workplace.
Corporate Of�ce: House #17, Road #6, Sector #1Uttara, Dhaka- 30, Bangladesh
Factory Location: Barendra, Kashimpur, GazipurDhaka, Bangladesh
Contact No.:+88 02 893 3612-3+88 02 893 3739-40+88 02 893 3758
Fax:+88 02 893 3656
Email Address:[email protected]