La Muni Corporate Profile v5 · Button and Jeans Rivet Attaching (UZU) Pocket Hem Stitching (HAMS)...

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LA MUNI APPARELS LTD. A NEW BENCHMARK OF STANDARD COMPANY PROFILE Corporate Office: House #17, Road #6, Sector #1 Uttara, Dhaka- 30, Bangladesh Factory Location: Barendra, Kashimpur, Gazipur Dhaka, Bangladesh

Transcript of La Muni Corporate Profile v5 · Button and Jeans Rivet Attaching (UZU) Pocket Hem Stitching (HAMS)...

LA MUNI APPARELS LTD.A NEW BENCHMARK OF STANDARD

COMPANYPROFILE

Corporate Of�ce: House #17, Road #6, Sector #1Uttara, Dhaka- 30, Bangladesh

Factory Location: Barendra, Kashimpur, GazipurDhaka, Bangladesh

PROJECTINFORMATIONLa Muni Apparels Ltd. is a fully compliant, modern and techno-logically developed project of denim and woven products, exporting to buyers all over the world. It is a sister concern of the local giant in spinning and textile industry of Bangladesh, Maksons Group.

La Muni Apparels is fully equipped with state-of-the-art automatic and semi-automatic machineries. With a total project area of 80,025 sft, the entire factory facility ensures that workers are motivated, energized and safe to deliver world-class products. Currently, La Muni Apparels is ensuring the livelihood of about 1300 people who work together as a team to make the organization a success.

MANAGEMENT TEAM

Sanjid Hasan AmitChairman

Mohammad Ali KhokonManaging Director

Monira KabirDirector, Marketing

Ashraful AlamCheif Executive Of�cer

Mr. Sanjid Hasan Amit shares his vast knowledge in consideration and recommendation of any decision of the board as well as the audit committee as the Chairman of the company. He is also involved in business planning, �nancial planning, setting up marketing policies, procurement policies, dividend policies and many other affairs of the company. He has gathered his knowledge in modern methods, technology, and production, marketing and management techniques of the textile industry being associated with his family business.

Mr. Mohammad Ali Khokon has over 31 years of business experience. He has visited many countries of the world in connection of business and thus has gained vast experience and knowledge in modern methods, technology, and production, marketing and management techniques of the textile industry. His wisdom helps the company to formulate policies and to set strategic direction for the entire range of its activities.

Mr. Ashraful Alam, the Chief Executive Of�cer of the company, has vast experience in textile business. As the CEO, he oversees, supervises and administers the overall production, supply chain management (domestic and international), import, and export of the company. He also controls and maintains all the affairs of the company as the Head of Operations.

Ms. Monira Kabir is a dynamic and hard working personnel who has bagged wealth of knowledge of the textile industry by attending various courses, seminars and visiting similar industrial concerns. As the Marketing Director of the company, She monitors organizational performance and develops strategic and attainable goals for the company.

PRODUCTINFORMATION

Floor Space

46,946 sft

Nature of Product

Denim/WovenTops & Bottoms

DungareeSkirts

Ladies’Pants

Jackets Trousers DungareeTrousers

Dresses All Kindsof Skirts

All Kindsof Pants

ChinoShorts

ChinoLong

CargoShorts

CargoLong

Denim Pants and

Shirts

TwistPants

Ladies’ShortSkirts

Ladies’LongSkirts

Product Type

LIST OF BUYERS

Name of Buyer Country of Origin

MAX

LPP

VEGOTEX

GEMO

BEST SOURCE

PULL & BEAR

LEFTIES

SMYK

CROPP

ORCHESTA

BELL & BO.

U.S. POLO

BUFFELO

FREDDY

EWS

EWM

PLUG/ IRON

TIME ZONE

TIMELESS

PEACOCK

Dubai

Poland

Belgium

France

France

Spain

Spain

Germany

Poland

France

Belgium

USA

Canada

Italy

Germany

UK

USA

Germany

Canada

UK

AUDITREPORTS

La Muni Apparels Ltd. is fully compliant of international standards in terms of manufactur-ing process and management. Its compliance is also veri�ed by various audit reports. These internationally recognized certi�cations prove the never-ending commitment of La Muni Apparels towards excellence.

FACTORYDETAILS

Name of the Unit La-Muni Apparels Ltd.

Barendra, Kashimpur, GazipurFactory Location

80,025 sft (Total)Floor Area

7No. of Lines

1278No. of Employees

Chino Shorts, Chino Long, Cargo Shorts, Cargo Long, All Kinds of Denim Pants & Shirts, Twist Pants, Ladies’ Short Skirts, Ladies’ Long Skirts, Dungaree Skirts, Jackets, Trousers, Dress Pants, All Kinds of Boys’/Girls’ Pants & Shirts

Product Items

250,000 (Basic); 200,000 (Chino); 180,000 (Cargo Pants)

Monthly Production

MonthlyWorkers’ Payment Schedule

8 HoursDaily Working Hours

48 HoursWeekly Working Hours

60 HoursMaximum Hours for a Week

12 HoursMaximum O.T. Hours for a Week

60 MinutesBreak Time Per Day

18 YearsMinimum Age of Workers

ARCHITECTUREINFORMATION

Set

7,260 sft

214,010 sft

4,786.79 sft

539 sft

2,378 sft

4,000 sft

Section Name

Cutting Section

Sewing Section

Finishing Section

Daycare Section

Of�ce Section

Dining Section

Area

1,605 sft

2,450 sft

1,297 sft

627 sft

3,151.75 sft

1,212 sft

Section Name

Store Room

Finished Goods & Warehouse

Security & Doctor Section

Material Unloading Site

Fabric Store House

Sub Station

La Muni Apparels is a horizontally set-up project. Total project area is 80,025 sft and the work area is 46,946 sft.

MACHINERIES DETAILS

Description Set

8

4

5

5

25

20

25

4

45

10

3

15

5

5

10

2

191

Auto Pocket Attachment (Juki)

Computer Controlled Cycle Machine (Article Attachment) (Juki)

Computer Controlled Cycle Machine (Juki)

Automatic Belt-Loop Attaching Machine (Juki)

3-Needle Feed of the Arm (Juki)

Semi-Dry-Head, 2-Needle, Lockstitch Machine (Juki)

High Speed Overclock Machine (Juki)

Automatic Lockstitch Welt Sewing Machine (Juki)

1-Needle Lockstitch Machine with Automatic Thread Trimmer (Juki)

Needle-feed Lockstitch Machine with Large Hook (Juki)

Double Chain Stitch Machine (Kansai)

Special Sewing Machine (Kansai)

Computer Controlled Bartack Machine (Juki)

Pocket Face Sewing Machine (Kansai)

Button and Jeans Rivet Attaching (UZU)

Pocket Hem Stitching (HAMS)

Total

La Muni Apparels Ltd. has a 5-line fully automatic machine for 5-pocket denim bottoms and another 5-line semi-automatic machine for other products. The machine details are:

Description Set

200

-

15

20

20

3

15

2

3

6

5

1

3

5

5

1

333

1-Needle Lockstitch Machine With Automatic Thread Trimmer (Juki)

Needle-Thread Overlock + Safety Stitch Machine (Juki)

3-Needle Feed of the Arm (Juki)

Semi-Dry-Head, 2-Needle, Lockstitch Machine (Juki)

Special Sewing Machine (Kansai)

Double Chain Stitch Machine (Kansai)

Computer-Controlled, Bartacking Machine

Lockstitch Buttonholing Machine (Juki)

Lockstitch Button Sewing Machine (Juki)

Flat-Bed, 2-Needle Double Chain Stitch Machine (Juki)

Lockstitch Machine With Vertical Edge Trimmer (Juki)

Automatic 2-Needle Belt-Loop Attaching Machine (Juki)

Lockstitch, Automatic Welting Machine (Juki)

Computer Controlled Cycle Machine With Input Function (Juki)

Computer Controlled Eyelet Buttonholing Machine (Juki)

Automatic Pocket Setter (Juki)

Total

1

10

1

1

1

Double Head Pocket Creaser Machine (Juki)

Button and Jeans Rivet Attaching (UZU)

UZU-FH-72

Velcro Tape Round Cutter (Cutex)

Safq Snap Tester

MANPOWERDETAILS

About 1,300 workers are currently working in La Muni Apparels Ltd. This number includes workers from cutting, sewing, �nishing and all the other divisions.

Number of Employees

Working in Different Divisions

Division Number

Cutting

Sewing

Quality

Finishing

Sample

Maintenance

Store

Admin

TOTAL

54

980

93

63

16

17

17

38

1,278

SECTIONS IN DETAIL

Cutting Equipment DetailsCutting Machine Size : 10 inch x 8 inchCutting Table Size : 5 ft x 70 ftNumber of Tables : 3

Manpower of Cutting SectionNumber of Staff : 54

Marker Type : AutomatedSpread Check : 100%Cut Piece Check : 100%

Production System: Assembly | Total Lines: 7 | Machines in Each Line: 65

CUTTING SECTION

SEWING SECTION

The sewing section of La Muni Apparels Ltd. is

comprised of various automatic and

semi-automatic machineries. The production

system can be categorized as an assembly

process. All the products are assembled in this

section in 7 different lines. The Quality

Assurance Department oversees the entire

process to ensure more ef�ciency.

SECTIONS IN DETAILQUALITY SECTION

FINISHING SECTION

No. of Staff

Helper

Packaging & Assorting

Poly Man

Folding Man

Iron Man

7

39

14

10

8

15

8

3

Hand Tag Man

Washing Man

No. of Staff

Quality Inspector

18

73

The daily �nishing and packaging limit of La Muni Apparels is above 20% of the daily production. The Finishing Quality Controller takes time to examine the products meticulously. After packaging, Quality Assurance Manager conducts pre-�nal inspection before offering for �nal inspection to the buyer.

The Central Quality Department consists of well educated, experienced, Quality Controllers. The team is maintained and directed by a Quality Assurance Manager who reports directly to the Managing Director. The team is always engaged in assuring the quality of production.

DESIGN ANDDEVELOPMENT Headed by an expert, the Design and Development section of La Muni Apparels Ltd. delivers the exact samples as per the clients’ requirements. Its designers, all trained in reputed local and foreign institutions, blend their skills with inputs of the ever-changing global fashion trends.

The section works with the clients closely, from initial sketch to development of a range of counter samples, and really values the clients’ wishes.

QUALITY CONTROLAND ASSURANCE

CODE OF CONDUCT

By remodeling and re�ning the manufacturing process continuously, the Quality Control section of La Muni Apparels has ensured low rework and repair rate; which thereby ensures high quality products in the quickest possible time. The experienced Quality Control team extends its operations even in sourcing decisions of raw materials, chemicals and accessories. So, from selecting right chemicals for ensuring �ver color tolerance to adopting technologies to give right quality and comfort- La Muni Apparels assures maximum value to clients.

Compliance is a continuous process in manufacturing, not a single event. To become a responsible apparel manufacturer, it is important to exceed local and law and legislation and meet ILO convention in terms of employment practices and to do it continuously.

La Muni Apparels succeeds because of its strict adherence to ethical business practices in dealing with clients, suppliers and other stakeholders. The capability of extending short lead-time is possible because of the mutual trust and commitment the company shares with its suppliers.

WORKERS’WELFARE

WORKPLACEENVIRONMENT

Besides paying a "living wage" which is substantially higher than the legal minimum, La Muni Apparels also supports its employees by setting up welfare facilities like medical center, day-care center, and canteen. Properly equipped with a team of full-time doctors and nurses, its medical unit extends consultation and medication to workers’ general health care requirements. It also bears full expenses of treatment of any injuries incurred in working hours. In base, day-care center is not mere compliance with legal requirement, rather a pride- taking care of and educating children of working mothers. Moreover, adequate and facilitated arrangement of canteen, safe drinking waters, and hygienic lavatories make the facility a good place to work.

As a responsible apparel producer, La Muni Apparels provides its employees a work environment much better than the required level set by Bangladeshi law. The goal is to exceed requirements of local legislation and reach the global standards, and thereby, to support clients’ visions and sourcing principles. Clearly demarcated emergency routes & exits, smoke & �re detectors, consciously designed working layouts ensure a safe workplace for workers. As per ISO requirements, instructions and warning signs are posted in highly visible places, inside the factory and in local language (Bangla). Besides being safe, the workplace offers a congenial & supporting environment for all: managerial staffs and workers work in mutual cooperation and respect.

39%

Parking AreaProper space for loading &

unloading of goods and parking area for private

cars.

Fire-FightingProper �re-�ghting

equipment �xed up as per advice by the Bangladesh

Fire Service and Civil Defense.

Sanitation17 units for gents, 18 units

for ladies & 4 units for other staff with proper

sanitation system.

Health Arrangement of monthly check up by a quali�ed

and experienced physician and proper �rst-aid facili-

ties.

Electri�cationAll concealed wiring in

most modern systems with proper safety measures.

Baby Care CenterWorkers’ newborn babies

taken care by trained nurses while mothers are at

work.

Prayer RoomSpace provided to workers

for prayer.

VentilationFull facilities for proper

ventilation and light.

DiningSpace & furniture provid-

ed in the dining hall.

OTHER FACILITIESThe factory of La Muni Apparels Ltd. is fully equipped with other facilities as well to ensure a better and safer workplace.

Corporate Of�ce: House #17, Road #6, Sector #1Uttara, Dhaka- 30, Bangladesh

Factory Location: Barendra, Kashimpur, GazipurDhaka, Bangladesh

Contact No.:+88 02 893 3612-3+88 02 893 3739-40+88 02 893 3758

Fax:+88 02 893 3656

Email Address:[email protected]