Kyocera MFH-Raptor High Feed Milling Cutter · 2014-05-22 · High Feed Milling Cutter MFH-RAPT R...
Transcript of Kyocera MFH-Raptor High Feed Milling Cutter · 2014-05-22 · High Feed Milling Cutter MFH-RAPT R...
H i g h F e e d M i l l i n g C u t t e rMFH-RAPT R
MEGACOAT NANOIncreases tool l i fe when machining
diff icult-to-cut materials
Higher ProductivityAvailable for ramping and
helical mil l ing
High Feed with Less VibrationOffering a variety of options with
3 different insert designs
2
MFHAnti-vibration design forhigh feed milling applications
1 Three Different Insert Designs Offer a Variety of Options
3 Wide Application Range
GM(General Milling)
LD(Large D.O.C.)
FL(Wiper Edge)
Sha
peA
pplic
atio
n 1st Choice for General Purpose
Face Milling, Ramping,Helical Hole Making
1st Choice for Large D.O.C.
Max D.O.C. = 5mmAvailable for scale removal
Wiper Edge
Roughing and finishing even in low HP M/C’s
• LD & FL for plunging• LD & FL will be released in March 2014
Face Milling & Shouldering
Slotting
Helical Milling
Ramping
Plunging
2 Reduces Cutting Forces at Initial Contact with a Convex Helical Edge Design
Convex and Helical Edge Design
� Cutting Force Comparison at Initial Contact
3
4 New Grades for Difficult-to-Cut Material
PR1535
CA6535
• Stable cutting prevents insert fracturing• Good for high efficiency machining
TiN
�-AI2O3
Special Interlayer
TiCN
Smooth & less adhesion
Oxidation and wear resistant
Prevent peeling of coating layer
Frictional wear resistant
• For Ni-base heat resistant alloy and martensitic stainless steel
• High heat resistance and wear resistance with CVD coating
• Improved stability due to thin film coating technology
• For titanium alloy and precipitation hardened stainless steel
• Stabilized milling operation and long tool life with Kyocera's MEGACOAT NANO coating technology
• Improved stability due to thin film coating technology
Newly Developed
Tougher Substrate
Layer structure of MEGACOAT
Tool L i fe Compar ison
Case Studies
• Alloy Tool Steel (D2) • Ni-base Heat Resistant Alloy
304SS
• Auto Part • Vc=400sfm • fz=0.047ipr• D.O.C.×ae=0.039×max.0.787” • Dry• MFH32-S32-10-2T (2 inserts) • SOMT100420ER-GM (PR1535)
PR1535 Higher Productivity Q=58cc/min
Competitor B Q=36cc/min
MFH showed stable machining while Competitor B showed chattering (User Evaluation)
Less Vibration
160% Productivity
SFVAF22B (Forged Alloy)
• Turbine Part • Vc=525sfm • fz=0.046ipr• D.O.C.×ae=0.059×max.6.299" • Dry• MFH160R-14-8T (8 inserts) • SOMT140520ER-GM (PR1525)
PR1525 Stable MachiningQ=720cc/min
Competitor A Unstable MachiningQ=240cc/min
MFH improved machining productivity 3 times that of Competitor A (User Evaluation)
3 Times the Machining Productivity
MFH High Feed Cutter
4
Toolholder Dimensions (SOMT10~ Insert Size)
Toolholder Dimensions (SOMT14~ Insert Size)
MFH Face Mill (with coolant hole)
• Caution with Max. RevolutionWhen running an endmill or a cutter at the maximum revolution, the insert or cutter may be damaged by centrifugal force.
• Coat Anti-seize Compound (MP-1) thinly on portion of taper and thread when insert is fixed
Inch Sizes
Spare Parts & Applicable Inserts
Description
Clamp Screw WrenchAnti-seize
CompoundArbor Bolt
ApplicableInserts
DTPM TTP
MFH 2000R-10-4T
SB-4090TRPN DTPM-15 MP-1 HH 3/8-1.25(H)SOMT100420ER-GM
SOMT100420ER-LD
SOMT100420ER-FL
2000R-10-5T
2500R-10-5T
2500R-10-6T
3000R-10-7T HH 1/2-1.25(H)
MFH 2500R-14-4T
SB-50120TRP TTP-20 MP-1
HH 3/8-1.25(H)
SOMT140520ER-GM
SOMT140520ER-LD
SOMT140514ER-FL
2500R-14-5T
3000R-14-5T
HH 1/2-1.25(H)
3000R-14-6T
4000R-14-6T
4000R-14-7T
5000R-14-7T
6000R-14-8T
Recommended Torque for Insert Clamp3.5N · m
Recommended Torque for Insert Clamp 4.5N · m
(H) Optional coolant thru bolt available.
Recommended Cutting Conditions � Page 9
Bore Dia Description
Sto
ck
No.
of
Inse
rts Dimension (in) Rake Angle (�)
Coo
lant
H
ole
Dra
win
g
Wei
ght
(Kg)
Max
. R
evol
utio
n(m
in-1)
ØDØD1
ØD2 Ød Ød1 Ød2 H E a b S �SL A.R. R.R.GM LD FL
Inch Spec
MFH 2000R-10-4T � 42.000 1.331 1.510 1.469 1.750 0.750 0.669 0.433 1.969 0.947 0.187 0.313
0.059 0.138 +10°
-5°
Yes Fig.1
0.4 10,0002000R-10-5T � 5
2500R-10-5T � 52.500 1.831 2.010 1.969 2.250 0.750 0.669 0.433 1.969 0.75 0.187 0.313
-4°0.7 8,800
2500R-10-6T � 6
3000R-10-7T � 7 3.000 2.331 2.510 2.469 2.750 1.000 0.866 0.551 2.48 1.063 0.236 0.382 1.3 7,600
Bore Dia Description
Sto
ck
No.
of
Inse
rts Dimension (in) Rake Angle (�)
Coo
lant
H
ole
Dra
win
g
Wei
ght
(Kg)
Max
. R
evol
utio
n(m
in-1)
ØDØD1
ØD2 Ød Ød1 Ød2 H E a b S �SL A.R. R.R.GM LD FL
Inch Spec
MFH 2500R-14-4T � 42.500 1.594 1.830 1.791 2.250 0.750 0.669 0.433 1.969 0.750 0.187 0.313
0.079 0.197 +10°
-10°
YesFig.1
0.6 7,400 2500R-14-5T � 5
3000R-14-5T � 53.000 2.094 2.330 2.291 2.750 1.000 0.866 0.551 2.480 1.063 0.236 0.382 -9° 1.2 6,400
3000R-14-6T � 6
4000R-14-6T � 64.000 3.094 3.330 3.291 3.750 1.500 1.299 0.866 2.48 1.181 0.394 0.626
-7°2.3 5,600
4000R-14-7T � 7
5000R-14-7T � 7 5.000 4.094 4.330 4.291 3.750 1.500 2.047- 2.48 1.496
0.394 0.626Fig.2
2.9 4,800
6000R-14-8T � 8 6.000 5.094 5.330 5.291 4.880 2.000 2.835 0.433 0.752 -6° No 4.5 4,200
� : Stock Standard (Available February 2014)
� : Stock Standard (Available February 2014)�Refer to LD chipbreaker dimensions in below figure
�Refer to LD chipbreaker dimensions in below figure
5
Toolholder Dimensions (SOMT10~ Insert Size)
Spare Parts & Applicable Inserts
Description
Clamp Screw WrenchAnti-seize
CompoundApplicable
InsertsDTPM
MFH 1000-W100-10-2T
SB-4075TRP DTPM-15 MP-1
SOMT100420ER-GM
SOMT100420ER-LD
SOMT100420ER-FL
1250-W125-10-2T
1250-W125-10-3T
1500-W150-10-3T
1500-W150-10-4T
MFH 1000-S100-10-2T-8 SB-4075TRP DTPM-15 MP-1
1250-S125-10-2T-8
1500-S125-10-4T-10
Recommended Torque for Insert Clamp3.5N · m
Recommended Torque for Insert Clamp3.5N · m
• Caution with Max. RevolutionWhen running an endmill or a cutter at the maximum revolution, the insert or cutter may be damaged by centrifugal force.
• Coat Anti-seize Compound (MP-1) thinly on portion of taper and thread when insert is fixed
Recommended Cutting Conditions � Page 9
MFH Endmill (with coolant hole)
Inch Sizes
(Cylindrical Shank)
Shank Size Description
Sto
ck
No.
of
Inse
rts Dimension (in) Rake Angle (�)
Coo
lant
H
ole
Dra
win
g
Wei
ght
(Kg)
Max
. R
evol
utio
n(m
in-1)
ØDØD1
Ød L � S �SL A.R. R.R.GM LD FL
Wel
don
Sta
ndar
d
MFH 1000-W100-10-2T � 2 1.000 0.331 0.508 0.469 1.000 5.500 3.173
0.059 0.138 +10° -5° Yes Fig.6
0.4 17,000
1250-W125-10-2T � 21.250 0.581 0.758 0.719 1.250 6.000 2.750
0.8
14,0001250-W125-10-3T � 3
1500-W150-10-3T � 31.500 0.831 1.008 0.969 1.500 6.000 2.000 11,500
1500-W150-10-4T � 4
Cyl
indr
ical
Long
MFH 1000-S100-10-2T-8 � 2 1.000 0.331 0.508 0.469 1.0008.000 4.750
0.059 0.138 +10° -5° Yes Fig.3 0.8
17,000
1250-S125-10-2T-8 � 2 1.250 0.581 0.758 0.7191.250
14,000
1500-S125-10-4T10 � 4 1.500 0.831 1.008 0.969 10.000 2.000 11,500
�Refer to LD chipbreaker dimensions in above figure � : Stock Standard (Available February 2014)
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Toolholder Dimensions (SOMT10~ Insert Size)
Toolholder Dimensions (SOMT14~ Insert Size)
MFH Mill (with coolant hole)
Spare Parts & Applicable Inserts
Description
Clamp Screw WrenchAnti-seize
CompoundArbor Bolt
ApplicableInserts
DTPM TTP
MFH 050R-10-…-M
SB-4090TRPN DTPM-15 MP-1
HH10x30(H)
SOMT100420ER-GM
SOMT100420ER-LD
SOMT100420ER-FL
063R-10-…-22M HH10x30(H)
063R-10-…-27M HH12x35(H)
080R-10-… HH16x40(H)
080R-10-…-M HH12x35(H)
MFH 063R-14-…-22M
SB-50120TRP TTP-20 MP-1
HH10x30(H)
SOMT140520ER-GM
SOMT140520ER-LD
SOMT140514ER-FL
063R-14-…-27M HH12x35(H)
080R-14-… HH16x40(H)
080R-14-…-M HH12x35(H)
100R-14-… HH16x40(H)
100R-14-…-M-125R-14-…
160R-14-…
Recommended Torque for Insert Clamp3.5N · m
Recommended Torque for Insert Clamp 4.5N · m
• Caution with Max. RevolutionWhen running an endmill or a cutter at the maximum revolution, the insert or cutter may be damaged by centrifugal force.
• Coat Anti-seize Compound (MP-1) thinly on portion of taper and thread when insert is fixed
Metric Sizes
(H) Optional coolant thru bolt available.
Recommended Cutting Conditions � Page 9
Bore Dia. Description
Sto
ck
No.
of
Inse
rts Dimension (mm) Rake Angle (�)
Coo
lant
H
ole
Dra
win
g
Wei
ght
(Kg)
Max
. R
evol
utio
n(m
in-1)
ØDØD1
ØD2 Ød Ød1 Ød2 H E a b S �SL A.R. R.R.GM LD FL
Inch Spec MFH 080R-10-7T � 7 80 63 67.5 66.5 76 31.75 26 17 63 32 8 12.7 1.5 3.5 +10° -4° Yes Fig.1 1.3 7,600
Metric Spec
MFH 050R-10-4T-M ß 450 33 37.5 36.5 47
22 19 11
50
21 6.3 10.4
1.5 3.5 +10°
-5°
Yes Fig.1
0.4 10,000 050R-10-5T-M ß 5
063R-10-5T-22M ß 5
63 46 50.5 49.5 60-4°
0.7 8,800 063R-10-6T-22M ß 6
063R-10-5T-27M � 5
27 20 13 24 7 12.4063R-10-6T-27M � 6
080R-10-7T-M � 7 80 63 67.5 66.5 76 63 1.6 7,600
Bore Dia. Description
Sto
ck
No.
of
Inse
rts Dimension (mm) Rake Angle (�)
Coo
lant
H
ole
Dra
win
g
Wei
ght
(Kg)
Max
. R
evol
utio
n(m
in-1)
ØDØD1
ØD2 Ød Ød1 Ød2 H E a b S �SL A.R. R.R.GM LD FL
Inch Spec
MFH 080R-14-5T ß 580 57 63 62 76
31.75 26 17
63
32 8 12.7
2 5 +10°
-8°
YesFig.1
1.3 6,400 080R-14-6T ß 6
100R-14-6T ß 6100 77 83 82 96
-7°2.4 5,600
100R-14-7T ß 7
125R-14-7T ß 7 125 102 108 107 100 38.1 55- 38
10 15.9Fig.2
2.9 4,800
160R-14-8T ß 8 160 137 143 142 50.8 72 11 19.1 -6° No 3.9 4,200
Metric Spec
MFH 063R-14-4T-22M ß 4
63 40 46 45 60
22 19 11
50
21 6.3 10.4
2 5 +10°
-10°
Yes
Fig.1
0.6 7,400063R-14-5T-22M ß 5
063R-14-4T-27M � 4
27 20 13 24 7 12.4063R-14-5T-27M � 5
080R-14-5T-M � 580 57 63 62 76
63
-8° 1.4 6,400 080R-14-6T-M � 6
100R-14-6T-M � 6100 77 83 82 96 32 26 17 28 8 14.4
-7° Fig.22.4 5,600
100R-14-7T-M � 7
125R-14-7T-M � 7 125 102 108 107100 40 55
-32 9 16.4
2.8 4,800
160R-14-8T-M � 8 160 137 143 142 66.7 -6° No Fig.3 3.7 4,200
ß : World Express � : World Express (Available March 2014)
ß : World Express � : World Express (Available March 2014)�Refer to LD chipbreaker dimensions in below figure
�Refer to LD chipbreaker dimensions in below figure
7
Toolholder Dimensions (SOMT10~ Insert Size)
Spare Parts & Applicable Inserts
Description
Clamp Screw WrenchAnti-seize
CompoundApplicable
InsertsDTPM
MFH …-10-…
SB-4075TRP DTPM-15 MP-1 SOMT100420ER-GM
SOMT100420ER-LD
SOMT100420ER-FLRecommended Torque for Insert Clamp
3.5N · m
• Caution with Max. RevolutionWhen running an endmill or a cutter at the maximum revolution, the insert or cutter may be damaged by centrifugal force.
• Coat Anti-seize Compound (MP-1) thinly on portion of taper and thread when insert is fixed
MFH Endmill (with coolant hole)
Metric Sizes
(Cylindrical Shank)
Recommended Cutting Conditions � Page 9
Shank Size Description
Sto
ck
No.
of
Inse
rts Dimension (mm) Rake Angle (�)
Coo
lant
H
ole
Dra
win
g
Wei
ght
(Kg)
Max
. R
evol
utio
n(m
in-1)
ØDØD1
Ød L � S �SL A.R. R.R.GM LD FL
Standard
MFH 25-S25-10-2T ß 2 25 8 12.5 11.525 140
60
1.5 3.5 +10° -5° Yes
Fig.3
0.4 17,000
28-S25-10-2T ß 2 28 11 15.5 14.5 40 0.5 15,500
32-S32-10-2T ß 232 15 19.5 18.5
32 150
70
0.8
14,00032-S32-10-3T ß 3
35-S32-10-2T � 235 18 22.5 21.5
50 Fig.1
13,00035-S32-10-3T � 3
40-S32-10-3T ß 340 23 27.5 26.5 0.9 11,500
40-S32-10-4T ß 4
WeldonShank
MFH 25-W25-10-2T � 2 25 8 12.5 11.5 25 117 60
1.5 3.5 +10° -5° Yes
Fig.40.4 17,000
32-W32-10-3T � 3 32 15 19.5 18.5
32
131 70
0.7
14,000
40-W32-10-3T � 340 23 27.5 26.5 112 50 Fig.2 11,500
40-W32-10-4T � 4
LongShank
MFH 25-S25-10-2T-200 ß 2 25 8 12.5 11.525
200
120
1.5 3.5 +10° -5° Yes
Fig.3 0.6 17,000
28-S25-10-2T-200 ß 2 28 11 15.5 14.5 40 Fig.1 0.7 15,500
32-S32-10-2T-200 ß 2 32 15 19.5 18.5
32
120 Fig.3 1 14,000
35-S32-10-2T-200 � 2 35 18 22.5 21.550 Fig.1
1.4 13,000
40-S32-10-4T-250 ß 4 40 23 27.5 26.5 250 1.5 11,500
ß : World Express � : World Express (Available March 2014)�Refer to LD chipbreaker dimensions in above figure
8
Usage Classification PCarbon Steel / Alloy Steel �
App
licab
le T
oolh
olde
r Ref
. Pag
eDie Steel �
� Roughing / 1st Choice� Roughing / 2nd Choice� Finishing / 1st Choice� Finishing / 2nd Choice
In case hardness is under 45 HRC
MAustenitic Stainless Steel (304SS) � �Martensitic Stainless Steel (304SS) � �
KGray Cast Iron �Ductile Cast Iron �
SHeat Resistant Alloy (Ni-base Heat Resistant Alloy) � �Titanium Alloy (Ti-6Al-4V) � �
H Hard Materials �
Insert DescriptionDimension (in) MEGACOAT NANO CVD
coating
A T Ød Z r� � PR1535 PR1525 PR1510 CA6535
General Purpose
SOMT 100420ER-GM 0.406 0.180 0.181
- 0.079 0.630
Þ Þ ß Þ
P3P4
140520ER-GM 0.557 0.219 0.228 � � ß �
Large D.O.C.
SOMT 100420ER-LD 0.411 0.180 0.181 0.035
0.079 0.630
� � � �
140520ER-LD 0.581 0.219 0.228 0.063 � � � �
Wiper Edge
SOMT 100420ER-FL 0.411 0.180 0.181 0.055 0.079
0.630
� � � �
140514ER-FL 0.574 0.219 0.228 0.122 0.055 � � � �
SOMT Inserts
Endmill:Please Refer to the application map above
Face Mill:Please Refer to � Page 9 and control Max. f=0.079ipr
Þ : Stock Standard � : Stock Standard (Available February 2014) ß : World Express � : World Express (Available February 2014)
9
� : 1st Recommendation � : 2nd Recommendation
Cutting Conditions
Chi
pbre
aker
Workpiece Material
Recommended Insert Grade / (sfm)Endmill Feed Rate (ipt) Face Mill Feed Rate (ipt)(� D.O.C. = ~0.039”)(� D.O.C. = 0.039”~0.138”)
(� D.O.C. = ~0.079”)(� D.O.C. = 0.079”~0.197”)
MEGACOAT NANO CVDCoating MFH1000
MFH25~MFH28MFH1250
MFH32~MFH35MFH1500MFH40~
MFH…R-10 MFH…R-14PR1535 PR1525 PR1510 CA6535
GM
Carbon Steel(SxxC) - �
400~600~825 - - 0.020~0.032~0.039 0.020~0.039~0.059 0.020~0.047~0.071 0.020~0.059~0.079
Alloy Steel(SCM) - �
325~525~725 - - 0.020~0.032~0.039 0.020~0.039~0.059 0.020~0.047~0.071 0.020~0.059~0.079
Die Steel(SKD/NAK) (~40HRC) - �
250~450~600 - - 0.020~0.028~0.032 0.020~0.032~0.047 0.020~0.039~0.063 0.020~0.047~0.071
Die Steel(SKD/NAK) (40~50HRC) - �
200~325~425 - - 0.008~0.012~0.020 0.008~0.020~0.032 0.008~0.024~0.035 0.008~0.028~0.039
Austenitic Stainless Steel(SUS304)
�325~525~650
�325~525~650 - - 0.020~0.028~0.032 0.020~0.032~0.047 0.020~0.039~0.063 0.020~0.047~0.071
Martensitic Stainless Steel(SUS403)
�500~650~825 - - �
600~775~975 0.020~0.028~0.032 0.020~0.032~0.047 0.020~0.039~0.063 0.020~0.047~0.071
Precipitation HardenedStainless Steel (SUS630)
�300~400~500 - - - 0.020~0.028~0.032 0.020~0.032~0.047 0.020~0.039~0.063 0.020~0.047~0.071
Gray Cast Iron(FC) - - �
400~600~825 - 0.020~0.032~0.039 0.020~0.039~0.059 0.020~0.047~0.071 0.020~0.059~0.079
Ductile Cast Iron(FCD) - - �
325~500~650 - 0.020~0.028~0.032 0.020~0.032~0.047 0.020~0.039~0.063 0.020~0.047~0.071
Ni-base Heat Resistant Alloy �75~100~175 - - �
75~100~175 0.008~0.016~0.024 0.008~0.020~0.035 0.008~0.024~0.039 0.020~0.039~0.047
Titanium Alloy(Ti-6Al-4V)
�125~200~250 - �
100~175~225 - 0.008~0.016~0.024 0.008~0.020~0.035 0.008~0.024~0.039 0.020~0.039~0.047
LD
Carbon Steel(SxxC) - �
400~600~825 - -� 0.020~0.032~0.039 � 0.002~0.004~0.008
� 0.020~0.039~0.059 � 0.002~0.006~0.012
� 0.020~0.047~0.071 � 0.002~0.008~0.012
� 0.020~0.059~0.079 � 0.002~0.008~0.012
� 0.020~0.059~0.079 � 0.002~0.008~0.016
Alloy Steel(SCM) - �
325~525~725 - -� 0.020~0.032~0.039 � 0.002~0.004~0.008
� 0.020~0.039~0.059 � 0.002~0.006~0.012
� 0.020~0.047~0.071 � 0.002~0.008~0.012
� 0.020~0.059~0.079 � 0.002~0.008~0.012
� 0.020~0.059~0.079 � 0.002~0.008~0.016
Die Steel(SKD/NAK) (~40HRC) - �
250~450~600 - -� 0.020~0.028~0.032 � 0.002~0.003~0.006
� 0.020~0.032~0.047 � 0.002~0.004~0.008
� 0.020~0.039~0.063 � 0.002~0.006~0.008
� 0.020~0.047~0.071 � 0.002~0.006~0.008
� 0.008~0.028~0.039 � 0.001~0.004~0.008
Die Steel(SKD/NAK) (40~50HRC) - �
200~325~425 - -� 0.008~0.012~0.020 � 0.001~0.002~0.004
� 0.008~0.020~0.032 � 0.001~0.002~0.006
� 0.008~0.024~0.036 � 0.001~0.004~0.006
� 0.008~0.028~0.071 � 0.001~0.004~0.006
� 0.008~0.028~0.079 � 0.001~0.004~0.008
Austenitic Stainless Steel(SUS304)
�325~525~650
�325~525~650 - -
� 0.020~0.028~0.032 � 0.002~0.003~0.006
� 0.020~0.032~0.047 � 0.002~0.004~0.008
� 0.020~0.039~0.063 � 0.002~0.006~0.008
� 0.020~0.047~0.071 � 0.002~0.006~0.008
� 0.020~0.047~0.071 � 0.002~0.006~0.012
Martensitic Stainless Steel(SUS403)
�500~650~825 - - �
600~775~975� 0.020~0.028~0.032 � 0.002~0.003~0.006
� 0.020~0.032~0.047 � 0.002~0.004~0.008
� 0.020~0.039~0.063 � 0.002~0.006~0.008
� 0.020~0.047~0.071 � 0.002~0.006~0.008
� 0.020~0.047~0.071 � 0.002~0.006~0.012
Precipitation HardenedStainless Steel (SUS630)
�300~400~500 - - -
� 0.020~0.028~0.032 � 0.002~0.003~0.006
� 0.020~0.032~0.047 � 0.002~0.004~0.008
� 0.020~0.039~0.063 � 0.002~0.006~0.008
� 0.020~0.047~0.071 � 0.002~0.006~0.008
� 0.020~0.047~0.071 � 0.002~0.006~0.012
Gray Cast Iron(FC) - - �
400~600~825 -� 0.020~0.032~0.039 � 0.002~0.004~0.008
� 0.020~0.039~0.049 � 0.002~0.008~0.012
� 0.020~0.049~0.059 � 0.002~0.008~0.012
� 0.020~0.059~0.079 � 0.002~0.008~0.012
� 0.020~0.059~0.079 � 0.002~0.008~0.016
Ductile Cast Iron(FCD) - - �
325~500~650 -� 0.020~0.028~0.032 � 0.002~0.003~0.006
� 0.020~0.032~0.047 � 0.002~0.004~0.008
� 0.020~0.039~0.063 � 0.002~0.006~0.008
� 0.020~0.047~0.071 � 0.002~0.006~0.008
� 0.020~0.047~0.071 � 0.002~0.006~0.012
Ni-base Heat Resistant Alloy �75~100~175 - - �
75~100~175� 0.008~0.016~0.024 � 0.001~0.002~0.004
� 0.008~0.020~0.035 � 0.001~0.003~0.006
� 0.008~0.024~0.039 � 0.001~0.004~0.006
� 0.008~0.032~0.047 � 0.001~0.004~0.006
� 0.008~0.032~0.047 � 0.002~0.004~0.008
Titanium Alloy(Ti-6Al-4V)
�125~200~250 - �
100~175~225 -� 0.008~0.016~0.024 � 0.001~0.002~0.004
� 0.008~0.020~0.035 � 0.001~0.003~0.006
� 0.008~0.024~0.039 � 0.001~0.004~0.006
� 0.008~0.032~0.047 � 0.001~0.004~0.006
� 0.008~0.032~0.047 � 0.002~0.004~0.008
FL
Carbon Steel(SxxC) - �
400~600~825 - - 0.020~0.032~0.039 0.020~0.039~0.059 0.020~0.047~0.071 0.020~0.059~0.079
Alloy Steel(SCM) - �
325~525~725 - - 0.020~0.032~0.039 0.020~0.039~0.059 0.020~0.047~0.071 0.020~0.059~0.079
Die Steel(SKD/NAK) (~40HRC) - �
250~450~600 - - 0.020~0.028~0.032 0.020~0.032~0.047 0.020~0.039~0.063 0.020~0.047~0.071
Die Steel(SKD/NAK) (40~50HRC) - �
200~325~425 - - 0.008~0.012~0.020 0.008~0.020~0.032 0.008~0.024~0.035 0.008~0.028~0.039
Austenitic Stainless Steel(SUS304)
�325~525~650
�325~525~650 - - 0.020~0.028~0.032 0.020~0.032~0.047 0.020~0.039~0.063 0.020~0.047~0.071
Martensitic Stainless Steel(SUS403)
�500~650~825 - - �
600~775~975 0.020~0.028~0.032 0.020~0.032~0.047 0.020~0.039~0.063 0.020~0.047~0.071
Precipitation HardenedStainless Steel (SUS630)
�300~400~500 - - - 0.020~0.028~0.032 0.020~0.032~0.047 0.020~0.039~0.063 0.020~0.047~0.071
Gray Cast Iron(FC) - - �
400~600~825 - 0.020~0.032~0.039 0.020~0.039~0.059 0.020~0.047~0.071 0.020~0.059~0.079
Ductile Cast Iron(FCD) - - �
325~500~650 - 0.020~0.028~0.032 0.020~0.032~0.047 0.020~0.039~0.063 0.020~0.047~0.071
Ni-base Heat Resistant Alloy �75~100~175 - - �
75~100~175 0.008~0.016~0.024 0.008~0.020~0.035 0.008~0.012~0.039 0.008~0.032~0.047
Titanium Alloy(Ti-6Al-4V)
�125~200~250 - �
100~175~225 - 0.008~0.016~0.024 0.008~0.020~0.035 0.008~0.012~0.039 0.008~0.032~0.047
� Machining with coolant is recommended for Ni-base Heat Resistant Alloy and Titanium Alloy� The figure in bold font is recommended starting conditions. Adjust the cutting speed and the feed rate within the above conditions according to the actual machining situation.� When finishing with SOMT14...LD, the feed rate should be within 0.004~0.012ipt� Feed rate should be reduced to 25% of recommended cutting conditions� Machining with CAT30 equivalent, feed rate should be reduced to 25% of recommended cutting conditions� Internal coolant is recommended for grooving applications
Approximate Programming Radius Adjustment
Ramping
Helical Milling
Caution During Drilling
Shape Description Chipbreaker Cutting EdgeAngle ( � ) Approx. R (in) Unmachined
Part (in)Max. Wall Angle
( � )
MFH…-10-…
GM 10� 0.118 0.034 90�
FL 14� 0.118 0.035 80�
LD 14� 0.148 0.027 65�
MFH…-14-…
GM 10� 0.148 0.054 90�
FL 13� 0.118 0.054 80�
LD 16� 0.197 0.042 65�
Cutting Diameter øD (inch) 1.00 1.25 1.50 2.00 2.50 3.00
Ramping Angle � max (°) 5 4 3 2.5 2 1
tan � max 0.0034 0.0027 0.0020 0.0017 0.0014 0.0007
Cutting Diameter øD (inch) 2.50 3.00 4.00 5.00 6.00
Ramping Angle � max (°) 1.8 1 0.5 0.4 0.2
tan � max 0.0012 0.0007 0.0004 0.0003 0.0001
MFH…-10-… MFH…-14-…
Plunging FormulasHelical Milling
L = D.O.C.
tan � max
• Recommended ramping angle is � � max• Reduce recommended feed rate by 70%
• Keep machine depth per rotation less than max D.O.C.
• Use Down-cut machining. (Refer to detail on right)
• Feed rate should be reduced to 50% of recommended cutting condition
• Use caution to eliminate incidences caused by producing long chips
Min. & Max. Machining Diameter
Center Core
Exceeding Min. Machining Dia.
Center Core Hits Holder Body
Exceeding Max. Machining Dia.
Kyocera Industrial Ceramics Corp.Cutting Tool Division100 Industrial Park Road � Hendersonville, NC 28792Email: [email protected] Website: www.kyocera.com/cuttingtoolsDistributor Website: http://mykicc.kyocera.comCustomer Service: 800.823.7284 - Option 1Technical Support: 800.823.7284 - Option 2
c o n n e c t w i t h u s
Description Min. Drilling Dia. Max. Drilling Dia.
MFH…-10-… 2xD-0.709 2xD-0.079
MFH…-14-… 2xD-0.984 2xD-0.079
(inch)
(inch)
DescriptionGM LD FL
Max. Drilling Depth (Pd) X Max. Drilling
Depth (Pd) X Max. Drilling Depth (Pd) X
MFH…-10-… 0.059 øD-0.709 0.059 øD-0.551 0.059 øD-0.591
MFH…-14-… 0.079 øD-0.945 0.079 øD-0.709 0.079 øD-0.748
[Drilling Depth]
[See Max. cutting depth (Pd) in the above cutting conditions]
Plunging After Drilling
� It is recommended to reduce feed by 25% of recommendation on Page 9
� Axial feed rate recommendation is �0.008ipr while drilling