Decentralized Sector

TEXTILE INDUSTRY IN INDIA

NATURAL FIBRES / FABRICS

MAN-MADE FIBRES / FABRICS

Organized Sector(Mills)

Spinning Composites Handloom Powerloom Khadi

WOOL

JUTE

SILK

COTTON

RAYONCellulose / viscose

BLENDED(Synthetic + Natural)

SYNTHETIC(Nylon, PET, PAN)

11

33

0

10

20

30

40

No.

of S

pind

les i

n m

illio

nSpinning Capacity

1951 1997

2.1

1.24

0

0.5

1

1.5

2

2.5

No.

of L

oom

s in

lakh

s

weaving Capacity

1951 1997

Share of Cloth Production

1990's

6%

74%

20%

1950's

70%

20%

10%

Organized Sector

Power Loom

Handloom

NATIONALIZATION (1967)NATIONALIZATION (1967)

SETTING UP OF NATIONAL TEXTILE CORPORATION (NTC)

MAIN OBJECTIVE: EMPLOYMENT RELIEF TO THOUSANDS OF WORKERS

PRODUCTION OF CONTROLLED CLOTH

EXPERIMENT MISERABLY FAILED

MANY NTC MILLS CLOSED DOWN

NATIONALIZATION (1967)NATIONALIZATION (1967)

SETTING UP OF NATIONAL TEXTILE CORPORATION (NTC)

MAIN OBJECTIVE: EMPLOYMENT RELIEF TO THOUSANDS OF WORKERS

PRODUCTION OF CONTROLLED CLOTH

EXPERIMENT MISERABLY FAILED

MANY NTC MILLS CLOSED DOWN

NEW TEXTILE POLICY (1980)NEW TEXTILE POLICY (1980)

OBJECTIVE: DEVELOP HARMONIOUSLY

MILL, POWERLOOM AND HANDLOOM SECTORS

RECOGNITION OF LACK OF MODERNIZATION AS MAIN CAUSE OF SICKNESS

750 CRORE AS TEXTLE MODERNIZATION FUNDS IN 1986 

WTO REGIMEWTO REGIME

MEMBER OF WTO

SIGNATORY TO GATT( GENERAL AGREEMENT ON TRADE AND TARRIF)

END OF ATC (AGREEMENT OF TEXTILES AND CLOTHING) BY DECEMBER 2004.

END OF QUOTA ERA

TO FACE THE GLOBAL COMPETITION

LIMITED TIME FOR

INDUSTRY RESTRUCTURE

IMPROVED QUALITY PRODUCTS AT COMPETITIVE PRICE

NEED OF THE HOURNEED OF THE HOURMODERNIZE TO COMPETE GLOBALLY

WITHSTAND CHEAPER IMPORTS FROM CHINA, PAKISTAN AND OTHER SOUTH-EAST ASIAN COUNTRIES

TECHNOLOGY UPGRADATION FUND SCHEME (TUFS)

Rs 25 000 CRORE FOR MODERNIZATION

5% RE-IMBERSEMENT OF INTEREST CHARGED BY FINANCIAL INSTITUTIONS

IN OPERATION FOR FIVE YEARS FROM APRIL 1999 – MARCH 2004

NEED FOR KHADI MODERNIZATIONNEED FOR KHADI MODERNIZATION

SPINNINGWEAVINGCHEMICAL PROCESSING (WEAKEST

LINK)GARMENT DESIGNINGGARMENT MAKINGGARMENT FINISHING

BUDGET PROVISON

MISSION PROJECTS IN DPRMISSION PROJECTS IN DPR

FINISHING OF KHADI GARMENTSDYEING WITH NATURAL DYESMERCERIZATION OF KHADI YARNINTRODUCTION OF WOOL/ACRYLIC

BLENDQUALITY ASSURANCE MANUALHRD PROGRAMMES

WORKSHOP AT IIT DELHIWORKSHOP AT IIT DELHI

FEB. 26-28, 2002

FINISHING TECHNOLOGIES DEMONSTRATED SOFT FINISHSTIFF FINISHENZYME FINISHSTONELESS STONE WASH FINISHWRINKLE FREE FINISH

FEED BACKSOFT AND STIFF FINISH MOST SUITABLE

EQUIPMENTS USEDEQUIPMENTS USED

DOMESTIC WASHING MACHINE (5Kg)

DOMESTIC HOT AIR DRYER (5Kg)

NOT SUITABLE FOR PRODUCTION

FINISHING OF KHADI GARMENTSFINISHING OF KHADI GARMENTSTECHNOLOGY DEMONSTRATIONTECHNOLOGY DEMONSTRATION

1. April 25-26,2002 Central sliver plant, Etah UP 2. June 29-30,2002 MGIRI, Wardha 3. July 11-12, 2002 Gandhi Ashram, Barabanki

July 13-15,2002 Production4. Aug. 10-11, 2002 Gramodyog Samittee, Dausa 5. Aug 31-Sept. 1,2002 Sarvodaya Sangh, Padyur 6. Sept 7-8, 2002 khadi Gr. Samitee, Nanded 7. Sept.21-22, 2002 Gandhi Ashram, Saharanpur 8. Sept 30,Oct1,2002 khadi Gr. Sansthan, Ranchi

 

WORKSHOP FEED BACKWORKSHOP FEED BACKFAVOURABLE

CONVINCING RESULTS IMPROVEMENT IN KHADI QUALITY WILL ENHANCE KHADI SALE REDUCE KHADI STOCK

NON-FAVOURABLE MACHINES NOT SUITABLE FOR

PRODUCTION FINISHING IN FABRIC FORM INABILITY TO INVEST FOR MACHINES

VISITS TO KHADI PROCESSING VISITS TO KHADI PROCESSING UNITSUNITS

Kshetriya Gandhi Ashram, BarabankiTamilnadu KVI Board, Bhavani sagarWavilal Khadi Gr. Pratisthan, Wavilal (AP) Marathwada Khadi Gr. Samitee, Ausa

(Maharashtra) Assam KVI Board, Guwahati

GANDHI ASHRAM, BARABANKIGANDHI ASHRAM, BARABANKI

VERY GOOD FABRIC PROCESSING FACILITIES

GOOD TECHNICAL MAN POWERONLY UNIT TO ADOPT AND

COMMERCIALIZE FINISHING TECHNIQUES IN FABRIC FORM

CAN BE USED AS COMMON FACILITY

CENTRE IN UP

TAMILNADU KVI BOARDTAMILNADU KVI BOARD

ESSENTIAL MACHINES AVAILABLE

CAN BE USED AS COMMON FACILITY

CENTRE

NEED TO STRENGTHEN TECHNICAL

MAN POWER

WAVILAL KHADI GR. WAVILAL KHADI GR. PRATISTHAN, (AP)PRATISTHAN, (AP)

INADEQUATE MACHINES

GOOD TECHNICAL MANPOWER

NEED TO PROVIDE ADDITIONAL MACHINES

NOT SUITABLE FOR COMMON FACILITY

CENTRE IN PRESENT STATE

Marathwada Khadi Gr. Marathwada Khadi Gr. Samitee, (Maharashtra)Samitee, (Maharashtra)

INADEQUATE MACHINES

NEED TO STRENGTHEN TECHNICAL MANPOWER

NEED TO PROVIDE ADDITIONAL MACHINES

NOT SUITABLE FOR COMMON FACILITY

CENTRE IN PRESENT STATE

Assam KVI Board, GuwahatiAssam KVI Board, Guwahati

NEW PROCESS HOUSE

EQUIPPED WITH ESSENTIAL MACHINES EXCEPT PADDING MANGLE

NEED TO PROVIDE PADDING MANGLE

NEED TO STRENGTHEN TECHNICAL MANPOWER

CAN BE USED AS COMMON FACILITY CENTRE

TRANSFER OF FINISHING TRANSFER OF FINISHING TECHNOLOGYTECHNOLOGY

NEED TO IMPROVE KHADI QUALITYVALUE ADDITION THROUGH CHEMICAL

PROCESSINGNEED TO IMPROVE CHEMICALL

PROCESSING FACILITIES ON ALL INDIA BASIS

TRANSFER OF FINISHING TECHNOLOGY AND OTHER TECHNOLOGIES TO BE DEVELOPED AT IIT DELHI KHADI GROUP

MECHANISM OF TECHNOLOGY MECHANISM OF TECHNOLOGY TRANSFERTRANSFER

NOT FEASIBLE TO START PROCESS HOUSE IN INDIVIDUAL KHADI UNITS DUE HIGH EQUIPMENT COST AND POSSIBILITY OF UNDER UTILIZATION

TECHNOLOGY TRANSFER THROUGH COMMON FACILITY CENTRE

OUT OF FIVE PROCESSING UNITS VISITED, TWO MAY BE USED AS CFC

IDENTIFY MORE PROCESSING UNITS AND STRENGTHEN THEM

MODEL PROCESSING UNITMODEL PROCESSING UNIT

IT IS SUGGESTED TO SET UP MODEL PROCESSING UNIT AT GANDHI ASHRAM, BARABANKI

JUSTIFICATIONEXISTANCE OF BASIC MACHINES COMPETENT TECHNICAL MANPOWERGOOD MANAGEMENT SCOPE FOR PRODUCT DEVELOPMENT

THROUGH KHADI VIDYALAYA

MODEL PROCESSING UNITMODEL PROCESSING UNIT

PHASE I YARN AND FABRIC PROCESSING UNIT QUALITY CONTROL LABORATORY GARMENT FINISHING UNIT GARMENT MAKING UNIT

PHASE II WEAVING

PHASE III SPINNING

FUNDS REQUIREDFUNDS REQUIRED

GANDHI ASHRAM, BARABANKI

YARN AND FABRIC PROCESSING

ADDITIONAL MACHINES REQUIREDRs. Lakh

HANK MERCERIZATION MACHINE 4.0 HANK DYEING MACHINE 2 No. 1.0 SEMI-AUTOMATIC JIGGER 2 No. 3.0

TOTAL 8.0

OTHER ESSENTIAL MACHINES ALREADY EXIST

FUNDS REQUIREDFUNDS REQUIRED

GARMENT FINISHING UNIT (25 Kg PER BATCH)

Garment dyeing/finishing machine 1.50 Hydroextractor 0.75 Tumble dryer (Optional) 1.00 Steam boiler 100 kg/hr 2.00 Vacuum ironing table 1.50 Steam iron with attached boiler 0.50 Infrastructure and installation 2.00 

Total 7.75

FUNDS REQUIREDFUNDS REQUIRED

GARMENT MANUFACTURING UNIT

Garment pattern and cutting table 0.5 Band knife cutting machine 1.00 Stitching machine (5 nos) 1.50 Accessories 1.50 Infrastructure and installation 1.50 Fusing machine 1.00 

Total 7.00

 

FUNDS REQUIREDFUNDS REQUIRED

QUALITY CONTROL LABORATORY 5.0

TOTAL BUDGET YARN AND FABRIC PROCESSING 8.00 GARMENT FINISHING UNIT 7.75 GARMENT MANUFACTURING UNIT 7.00 QUALITY CONTROL LAB. 5.00

TOTAL 27.75 lakh

LONG TERM ACTION PLANLONG TERM ACTION PLAN

TECHNOLOGY MISSION FOR KHADI

(3-5 YEARS)

OBJECTIVE TECHNOLOGY INPUTS TO MAKE KHADI

SECTOR COMPETITIVE

CONSTITUTION OF COMMITTEE TO DRAW LONG TERM TECHNOLOGY ORIENTED ACTION PLAN

LONG TERM ACTION PLANLONG TERM ACTION PLAN

COMPOSITION OF COMMITTEE

EXPERTS FROM KVIC

EXPERTS KHADI INSTITUTIONS

EXPERTS FROM IIT DELHI

LONG TERM ACTION PLANLONG TERM ACTION PLAN

TERMS OF REFERENCE Identification of technological inputs required

from fibre to finished product state Identification of persons in khadi sector and

various other institutions who can provide the desired technical inputs through R & D.

Identification of khadi institutions for Setting up model units

Setting up technology group for technology dissemination and technology implementation follow up.

LONG TERM ACTION PLANLONG TERM ACTION PLAN

TERMS OF REFERENCE (Contd.) Setting up quality assurance laboratories. Technical training Technical publication for innovative

technological ideas and their implementation in khadi sector.

Strengthening of khadi vidyalayas for technical man-power generation. Such a vidyalaya may be associated with each model unit.

LONG TERM ACTION PLANLONG TERM ACTION PLAN

TERMS OF REFERENCE (Contd.) Product and design development Marketing Improvement in living conditions of spinners,

weavers and other workers Any other relevant

Thinking on above lines will go a long way in making khadi a product of national pride.

SUMMERY OF SUGGESTIONSSUMMERY OF SUGGESTIONS

IMMEDIATE

SETTING UP MODEL UNIT AT GANDHI ASHRAM, BARABANKI

FABRIC PROCESSING GARMENT FINISHING

GARMENT STITCHING

QUALITY LABORATORY

SUMMERY OF SUGGESTIONSSUMMERY OF SUGGESTIONS

STRENGTHENING OF KVI BOARD PROCESSING UNITS AT

BHAVANISAGAR (TAMILNADU)

GUWAHATI (ASSAM)

INDIVIDUAL PROCESSING UNITS BY

PROVIDING FUNDS FOR NECESSARY

MACHINES

SUMMERY OF SUGGESTIONSSUMMERY OF SUGGESTIONS

LONG TERM

CONSTITUTION OF NATIONAL EXPERT COMMITTEE

WORKING FOR NATIONAL INTEREST WITH

COLLECTIVE WISDOM AND SENSE OF

HONESTY TOWARDS THE CAUSE.