Kuwait University College of Engineering & Petroleum Depatment of Chemical Engineering
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Transcript of Kuwait University College of Engineering & Petroleum Depatment of Chemical Engineering
![Page 1: Kuwait University College of Engineering & Petroleum Depatment of Chemical Engineering](https://reader035.fdocuments.us/reader035/viewer/2022062221/56813132550346895d97a393/html5/thumbnails/1.jpg)
Designer:Dalal AlDughaishem
Supervised by: Prof.M.Fahim
Eng.Yusuf Ismail
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• Pump .
• Vertical Separator.
• Distillation column.
outlines
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Pump Centrifugal
Pump is a machine used for moving a liquid from lower to higher pressure and overcoming this difference by adding energy to the system.
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Procedures
• Calculate Break horse power.
Where
BHP =is the break horsepower of the pump in watt
Q= flow rate in m3/s
H= the static head of the pump in m.
ρ= the density of the fluid kg/m3
• Calculate the horse power
• Calculate the efficiency and compare it with the assumed efficiency.
powerinput
poweroutputefficiency
%,
3960
.** gsHQHP
HgQBHB ***
g
ppH inout
*
1000*)(
m
Q
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•Calculate the pipe diameter for the discharge.
Where,∆P is the pressure difference between the inlet and outlet streams in kpa
G: flow rate kg/sρ: the density of the fluid kg/m3μ: viscosity cpD: pipe diameter mm
•Calculate the cost of the pump.
84.4116.084.11013.4 dGEp
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Equipment NamePump
ObjectiveTo increase liquid pressure
Equipment Number100
DesignerDalal Aldughaishem
TypeCenrifugal Pump
LocationAmine process
Material of ConstructionCast Iron
InsulationQuartz Wool , Glass Wool
Cost5900$
Operating Condition
Inlet Temperature (oC)33Outlet Temperature (oC)34.645
Inlet Pressure (psia)2Outlet Pressure (psia)48
Efficiency (%)75%Power (Hp)1200
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feed
Vapour
Liquid
Dv/2
Liquid level
Dv
0.4m
SeparatorSeparators are mechanical devices for removing and collecting liquids from natural gas .
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1) Calculate the settling velocity.
2) Calculate vapor volumetric flowrate.
3) Calculate liquid volumetric flowrate.
4) Determine the volume held in vessel using the above information's.
5) Then calculate the minimum vessel diameter.
Procedures
5.0)(07.0v
vlUt
V
VV
MV
*3600
LV
MlL
*3600
60**TLVVHV
5.0)*14.3
*4(
S
VV U
VD
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6) Calculate the liquid depth.
7) Determine the thickness of the wall.
Where:
TH: thickness (in)
P: internal pressure (psig)
RI: internal radius of shell (in)
Ej: efficiency
S: working stress (psi) =13700 for Carbon Steel
Cc: allowance for corrosion (in)
8) Calculate the length of the vessel.
)4*14.3
(2DV
VHVHV
224.0
2VV
VV DD
HVDD
H
CcPEJS
RIpTH
*6.0*
*
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9) Then calculate the volume of metal using the difference between volumes using inside and outlet diameters.
10) Calculate the weight of the metal.
11) Calculate the cost.
hVDDV 2)*
4
14.3(h
oDDo 2)*4
14.3(
*VmWm
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Equipment Nameseparator
ObjectiveTO separate H2O from the other gases
Equipment NumberV-101
DesignerDalal AlDughaishem
TypeVertical
Locationamine process
Material of ConstructionCarbon Steel
InsulationGlass wall and quartz
Cost ($)820,800
Operating Condition
Operating Temperature (oC)25Operating Pressure
(psig)14.7
Design Considerations
Liquid Density (kg/m3)996.59Gas Density (kg/m3)1.236
Viscosity (cp)0.63237Z factor0.998
Gas Flow rate (MMSCFD)121.6Liquid Flow rate (MMSCFD)12.8
Dimensions
Diameter (m)4.1923Height (m)11.022
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Equipment NameSeparator
ObjectiveTO separate the remaining H2O from the other
gases
Equipment NumberV-102
DesignerDalal AlDughaishem
TypeVertical
Locationamine process
Material of ConstructionCarbon Steel
InsulationGlass wall and quartz
Cost ($)830,000
Operating Condition
Operating Temperature (oC)30Operating Pressure (psig)734.8
Design Considerations
Liquid Density (kg/m3)995.430Gas Density (kg/m3)63.854
Viscosity (cp)0.63237Z factor0.9628
Gas Flow rate (MMSCFD)118Liquid Flow rate (MMSCFD)3.655
Dimensions
Diameter (m)4.983Height (m)12.886
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Equipment Nameseparator
ObjectiveTO separate N2 from the other gases
Equipment NumberV-103
DesignerDalal AlDughaishem
TypeVertical
Locationamine process
Material of ConstructionCarbon Steel
InsulationGlass wall and quartz
Cost ($)10300
Operating Condition
Operating Temperature (oC)59.3Operating Pressure (psig)44.09
Design Considerations
Liquid Density (kg/m3)1067.700Gas Density (kg/m3)3.174
Viscosity (cp)0.63237Z factor0.99847
Gas Flow rate (MMSCFD)0.2335Liquid Flow rate (MMSCFD)607.33
Dimensions
Diameter (m)0.441Height (m)7.773
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Distillation column
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• Specify the properties of outlets streams: (flow rate, density and surface tension) for both vapor and liquid from HYSYS.
• Column Diameter.
WhereFLv: liquid-vapor flow factorLw: liquid flow rate, kmol/hrρL: liquid density,kg/m3Vw: vapor flow rate, kmol/hrρv :vapor density, kg/m3
Procedures
5.0)(*l
v
VW
LWFLV
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• Choose tray spacing and then determine K1 and K2 .
• Calculate correction factor for Bottom K1 and Top K1.
• Design for X% flooding at maximum flow rate for top and bottom part of distillation.
Where
uv: maximum velocity, m/s.
x: percentage of flooding at max flowrate.
kSR
K *02.0
1
5.0)(1v
vlKUf
XUFUV *
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• Calculate the maximum flow rates of liquid.
Where
Max.: Maximum Volumetric Flow rate.
Lw: liquid flow rate, kmol/hr
ρL: liquid density, kg/m3
M.wt: molecular weight, kg/ kmol
3600*
*
l
MLMl WtW
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• Calculate Net area required.
Where
Anet: Net area required, m2
M max = max Volumetric Flow rate
uv: maximum velocity, m/s.
• Take down comer area.
• Calculate the column diameter.
Uv
MAnet
max
210*1
y
AnAd
14.3
4Ad
D
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• Calculate the column height using the actual number of stage.
• Calculate column area, down comer area, active area, net area, hole area and weir length.
Where
Ac: column area, m2
Aa: active area, m2
Ah: hole area, m2
AdAcAa
AdAcAn
AcAd
DAc
2
12.0
10**4
14.3 2
H= (Tray spacing * actual NO. stage ) + D
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• Check weeping
Where:
max Lw: maximum liquid rate, (kg/s).
min Lw : minimum liquid rate, (kg/s).
max how: mm liquid.
min how : mm liquid.
3600*)( Wt
WW
MLLMax
)3
750*2(
*
)()(
wierlengthL
LMaxhowMax W
)3
750*2(
*
)()(
wierlengthL
LMinhowMin W
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AdchthowhwRatehb
Aapl
lowrateMaxliquidfhdc
hapwierlengthAap
mmhwHap
)(min
)*
(*166
*
)(10
2
•Calculate Back-up in down comer.
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• Check residence time.
• Calculate number of holes.
• Calculate area of condenser and reboiler.
Wherem: mass flowrate (kg/h)cp: mass heat capacityU: overall heat transfer coefficient
• Calculate Thickness of the distillation.
flowmassliquid
hAdtr L
U
CPMA
*
CcPSE
priThickness
*6.0*
*
510*964.1 Ah
NHole
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Equipment NameDistillation column
ObjectiveTo separate the water from the other gases
Equipment NumberT-100
DesignerDalal Al-Dughaishem
TypeContinuous Distillation column
LocationPropylene process
Material of ConstructionCarbon steel
Insulationminral wool and glass fiber
Cost ($)90500 $
Column Flow Rates
Feed (kgmole/hr)2936Recycle (kgmole/hr)9262.9
Distillate (kgmole/hr)1992.3Bottoms (kgmole/hr)943.71
Key Components
LightpropaneHeavyH2O
Dimensions
Diameter (m)1.8Height (m)6.18
Number of Trays10Reflux Ratio4.65
Tray Spacing0.5Type of traySieve trays
Number of Holes4258.38034
Cost
Vessel10600 $Trays700 $
Condenser Unit62600Reboiler16600
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ThankThank youyou forfor listeninglistening