KUHNKE Instruction Manual - GZ Pneumatic · KUHNKE Instruction Manual AS-Interface – Introduction...

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KUHNKE Instruction Manual AS-Interface – Introduction and Basic Information E 704 GB 18.05.2006 / 107.069

Transcript of KUHNKE Instruction Manual - GZ Pneumatic · KUHNKE Instruction Manual AS-Interface – Introduction...

  • KUHNKE Instruction Manual AS-Interface – Introduction and Basic Information E 704 GB 18.05.2006 / 107.069

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    Table of Contents 1 Introduction......................................................................................................................................................5

    1.1 AS-Interface in automation ..................................................................................................................5 1.2 Cost-effectiveness, ease of assembly and maintenance ....................................................................5 1.3 The AS-Interface on the periphery of networks ...................................................................................5 1.4 Levels of Automation ...........................................................................................................................6

    2 Reliability, Safety .............................................................................................................................................7 2.1 Intended Use........................................................................................................................................7 2.2 Target Group........................................................................................................................................7 2.3 Reliability..............................................................................................................................................7 2.4 Symbols ...............................................................................................................................................7

    2.4.1 Danger................................................................................................................................................7 2.4.2 Attention .............................................................................................................................................8 2.4.3 Note....................................................................................................................................................8 2.4.4 Under Construction ............................................................................................................................8 2.4.5 Instruction...........................................................................................................................................8

    2.5 Safety ...................................................................................................................................................8 3 AS-Interface.....................................................................................................................................................9

    3.1 Introduction ..........................................................................................................................................9 3.2 The main components .........................................................................................................................9 3.3 Piercing technology............................................................................................................................10 3.4 Network topology ...............................................................................................................................10 3.5 Runs safely and reliably.....................................................................................................................11 3.6 Economics..........................................................................................................................................12 3.7 Standardisation ..................................................................................................................................12 3.8 Certification ........................................................................................................................................13 3.9 AS-Interface characteristics ...............................................................................................................13 3.10 Master-Slave communication .........................................................................................................13 3.11 Extended with system ....................................................................................................................14 3.12 AS-i Safety at Work ........................................................................................................................15

    3.12.1 Function: System safety.................................................................................................................15 3.12.2 Safety at Work in use .....................................................................................................................15 3.12.3 Safety relevant components...........................................................................................................16

    4 Application .....................................................................................................................................................17 5 Start Up..........................................................................................................................................................18

    5.1 Checklist for beginners and experienced users.................................................................................18 5.2 Mounting Hints ...................................................................................................................................19

    5.2.1 General Assembly tricks ..................................................................................................................19 5.2.2 Ten valuable mounting hints ............................................................................................................19

    6 AS-I master....................................................................................................................................................22 6.1 Ventura AS-I.......................................................................................................................................22

    6.1.1 Ventura, the PC-based, variable-performance control platform ......................................................22 6.1.2 System Description ..........................................................................................................................22 6.1.3 Software ...........................................................................................................................................23 6.1.4 Technical Data .................................................................................................................................24 6.1.5 Technical Data Ventura USV ...........................................................................................................24 6.1.6 Technical Data Ventura Touch.........................................................................................................24

    6.2 Other masters ....................................................................................................................................24 7 AS-I slaves ....................................................................................................................................................25

    7.1 AirBox 1/32.........................................................................................................................................25

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    7.1.1 Overview AirBox 1............................................................................................................................25 7.1.2 Overview AirBox 32..........................................................................................................................26 7.1.3 Application........................................................................................................................................26 7.1.4 Installation / Wiring...........................................................................................................................27 7.1.5 Putting into Service ..........................................................................................................................27 7.1.6 Logical Assignment AirBox 1 ...........................................................................................................27 7.1.7 Logical Assignment AirBox 32 .........................................................................................................28 7.1.8 Notes ................................................................................................................................................28 7.1.9 Dimensions.......................................................................................................................................28 7.1.10 Technical Data (as per AS-I specification).....................................................................................29

    7.2 AirBox K .............................................................................................................................................30 7.2.1 Overview ..........................................................................................................................................30 7.2.2 Application........................................................................................................................................30 7.2.3 Installation / Wiring...........................................................................................................................31 7.2.4 Connector.........................................................................................................................................31 7.2.5 Putting into Service ..........................................................................................................................31 7.2.6 Logical assignments (PLC output bit to function of the pneumatic module) ...................................32 7.2.7 Status LEDs and their operating states ...........................................................................................32 7.2.8 Notes ................................................................................................................................................32 7.2.9 Functional Principle (with double acting cylinders) ..........................................................................33 7.2.10 Dimensions.....................................................................................................................................33 7.2.11 Technical Data (as per AS-I specification).....................................................................................34

    7.3 Other AS-I slave modules ..................................................................................................................35 7.3.1 Concept ............................................................................................................................................35 7.3.2 Active and Passive Modules ............................................................................................................35

    8 Further AS-i system components ..................................................................................................................36 8.1 AS-i cable...........................................................................................................................................36 8.2 AS-Interface Power supply ................................................................................................................37 8.3 AS-Interface repeater / extender........................................................................................................37

    8.3.1 Area of application ...........................................................................................................................37 8.3.2 Using the repeater............................................................................................................................37 8.3.3 Using the extender ...........................................................................................................................38

    8.4 Addressing unit ..................................................................................................................................38 8.4.1 Area of application ...........................................................................................................................38 8.4.2 Handling ...........................................................................................................................................38

    9 Appendix........................................................................................................................................................39 9.1 Order Data .........................................................................................................................................39

    9.1.1 Order Data Ventura ASi ...................................................................................................................39 9.1.2 Order Data Ventura Accessories .....................................................................................................39 9.1.3 Order Data Ventura Touch...............................................................................................................40 9.1.4 Order data AirBox 1 .........................................................................................................................41 9.1.5 Order data AirBox 32 .......................................................................................................................42 9.1.6 Order data AirBox K .........................................................................................................................43

    9.2 FAQ....................................................................................................................................................45 9.3 References.........................................................................................................................................45 9.4 Sales & Service..................................................................................................................................45

    9.4.1 Main Factory in Malente...................................................................................................................45 9.5 Index ..................................................................................................................................................46

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    1 Introduction

    1.1 AS-Interface in automation Industry has placed many demands on modern automation systems, requiring also that the necessary functions be offered at a good price/performance ratio. The AS-Interface system meets this requirement not only through its modular expandability. The objective in its creation was not a universal field bus for all areas of automation, but rather an economically reasonable system for the lower field level. The AS-Interface was developed in order to network binary sensors and actuators to the higher control level. Important development objectives included simple and cost-effective assembly with low wiring costs.

    1.2 Cost-effectiveness, ease of assembly and maintenance The interface is an enduring part of the modern industrial landscape. Many sensors and actuators can be networked through the 2-wire cable, which also supplies the power. By eliminating the cable trees of traditional cabling and replacing them with the yellow AS-Interface cable, significant cost reductions through simple wiring without a lot of training are the result. Thanks to its simple, defined electromechanical interface the AS-Interface can be installed without the need for any special expertise. The "Snap and Go" cable penetration system has proven itself. The freely selectable network topology and ease of configuration make installation that much easier. Ease of assembly requiring little prior knowledge reduces downtime when faults occur. The fault susceptibility of other systems often results in assembly delays, so the AS-Interface was consciously designed to reduce error sources. The special profile of the AS-Interface cable prevents reversal of the poles when connecting devices, and is just one example of the measures taken to reduce error frequency. Installation, a large cost factor, is drastically reduced by using the system. The low installation costs show the AS-Interface to be a technically and economically realistic solution to the normal fieldbus.

    1.3 The AS-Interface on the periphery of networks The AS-Interface, which is more an intelligent form of cabling than a true fieldbus, neither can nor intends to replace complex networks. But on the lower level of industrial communication, the Sensor/Actuator Level, the system stands out with its simple and cost-effective solutions. Modern studies even verify the economical advantage to integrating the AS-Interface with switches and buttons on control panels. The low added cost of the AS-Interface Slave Chip are made up for by the reduced wiring expense. For quite some time already there have been gateways, links or other bus couplers for all the usual fieldbus systems (e.g. CAN, DeviceNet, Ethernet, Interbus, Profibus and others). The high capability for integrating into other networks makes the modular construction of automation networks just that much easier. Cost-effective, rugged AS-Interface components are especially suited for use in harsh industrial environments.

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    1.4 Levels of Automation

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    2 Reliability, Safety

    2.1 Intended Use KUHNKE products are designed as resources for use in industrial environments. All other applications need to be discussed with the factory first. The manufacturer shall neither be liable for any other than the intended use of our products nor for any ensuing damages. The risk shall be borne by the operator alone. The use as intended includes that you read and apply all information and instructions contained in this manual.

    2.2 Target Group This instruction manual contains all information necessary for the use of the described product (control device, control terminal, software, etc.) according to instructions. It is written for design, project planning, servicing and commissioning experts. For proper understanding and error-free application of technical descriptions, instructions for use and particularly of notes of danger and warning, extensive knowledge of automation technology is compulsory.

    2.3 Reliability Reliability of KUHNKE products is brought to the highest possible standards by extensive and cost-effective means in their design and manufacture. These include: • selecting high-quality components, • quality agreements with our suppliers, • actions to avoid static charges when handling MOS circuits, • worst case planning and design of all circuits, • visual inspections at various stages of fabrication, • computer-aided tests of all assemblies and their interaction in the circuit, • statistical assessment of the quality of fabrication and of all returned

    goods for the immediate taking of appropriate corrective actions.

    2.4 Symbols Despite the measures described the occurrence of faults or errors in electronic control units - even if most highly improbable - must be taken into consideration. Please pay particular attention to the additional notices which we have marked by symbols throughout this instruction manual. While some of these notices make you aware of possible dangers, others are intended as a means of orientation. They are described further down below in descending order of importance.

    2.4.1 Danger

    This symbol warns you of dangers which may cause death or grievous bodily harm if operators fail to implement the precautions described.

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    2.4.2 Attention

    This symbol draws your attention to information you must take a look at to avoid malfunctions, possible material damage or dangerous states.

    2.4.3 Note

    This symbol draws your attention to additional information concerning the use of the described product. This may include cross references to information found elsewhere (e.g. in other manuals).

    2.4.4 Under Construction

    This symbol tells you that the function described was not or not fully available at the time this document went to press.

    2.4.5 Instruction

    Wherever you see these symbols in the left margin, you will find a list of steps instructing you to take the appropriate computer or hardware actions. They are intended as a means of orientation wherever working steps and background information alternate (e.g. in tutorials).

    2.5 Safety Our products normally become part of larger systems or installations. The information below is intended to help you integrate the product into its environment without dangers to humans or material/equipment.

    To achieve a high degree of conceptual safety in planning and installing an electronic controller, it is essential to exactly follow the instructions given in the manual because wrong handling could lead to rendering measures against dangers ineffective or to creating additional dangers.

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    3 AS-Interface

    3.1 Introduction The AS-Interface solution is more an intelligent wiring system than a real fieldbus. Simple sensors and actuators can be connected over a two leader bus, including the power supply, at very low costs. In the traditional wiring, every single signalling transmitter and -recipient is wired directly with the superior control. Rampant cable trees and voluminous control cubicles were the consequence. With the AS-Interface system, the cables and primarily the assembly cost are reduced. By the open structure of the system, it is no competition but the technical and economic addition for the primary fieldbuses. With the large product line of many companies, the AS-Interface offers solutions for the integration of most different sensors and actuators into almost all automation networks.

    3.2 The main components The equipment listed in the graphic cannot illustrate the complete product line. Many products are offered by several manufacturers. Therefore visit the online product catalogue to obtain a detailed summary of the available variety.

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    3.3 Piercing technology The simple connection technique of the AS-Interface system is ensured by the defined, electromechanical interface with piercing technology.

    • mechanically coded flat cable

    • two wires for data and power • insulation piercing connectors

    • simple and safe • protection class up to IP67, even after disconnecting

    • directly connected slaves • sensors, actuators • valve terminals • electrical modules etc.

    3.4 Network topology

    Line Star

    Tree

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    The protocol of the AS-Interface system ensures a simple extendibility. The AS-Interface network can be configured like any conventional electrical installation. Every AS-Interface Slave is freely addressable and can be connected to the bus cable in any arbitrary place. This makes a modular construction possible, and due to the robust operating principle, there are no limits to the structure and any network topology can be used: e.g. bus, star, or tree topologies.

    3.5 Runs safely and reliably Reliable transmission of data: • Each telegram will be checked by the receiver for possible faults. This

    will be done by checking the parity bit and several other independent values.

    • By these means an extremely high reliability is achieved in detection of single and multiple faults.

    • The repetition of a single telegram only consumes 150 µs and is already taken into account in the specified cycle time.

    • If the mounting hints are observed, the AS-Interface can easily be used even in an environment with high electro-magnetic noise, like welding machines and frequency converters.

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    3.6 Economics

    Hardware • I/O cards in PLC, PC • size of cabinets • PG-fittings • multiple connectors • cable ducts, bridges • tracks of slip rings • terminal housings • distributing clamps • cable / wiring

    Expenditure • less installation time • less test time • less time to create wiring diagrams • less expenditure of labelling cables and clamps

    3.7 Standardisation Standardisation of the AS-Interface system in IEC 62026-2 is a further example of the success of the system. However, a norm does not suffice to ensure the full and easy integrability of all certificated AS-Interface products.

    All AS-Interface products correspond to • Euro Norm EN 50295 and • World Standard IEC 62026-2

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    Master call A-Slaves

    Slave reply A-Slaves

    Master call B-Slaves

    Slave reply B-Slaves

    3.8 Certification The certified products of the AS-Interface system ensure the customer of the highest possible degree of system security. The products are fully compatibly and interchangeable. The simplicity of the system and the interoperability only can be achieved by the AS-Interface certificate.

    A product to rely on The specifications of the AS Interface are complete and their compliance is monitored by the Certification Board. Users recognise tested and certified products by the AS-Interface shadow logo, combined with the corresponding test number.

    3.9 AS-Interface characteristics AS-i specification 2.0 • Master Slave system • Free choice of network structure • 2 wire cable for data and power up to 8A • Safe transmission • Unshielded cable 2 x 1,5 mm² • 4 Inputs and 4 Outputs on each slave, in case of more than 31 Slaves

    only 3 outputs • In field use (IP 65/67) as well as in the control cabinet • Piercing technology • Cable range 100 m, scaleable by repeater up to 300m • Effective error detection and immunity • Simple installation • Electronic slave addressing

    3.10 Master-Slave communication

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    3.11 Extended with system AS-i specification 2.1 Belonging to the AS-Interface specification 2.1 the extended addressing mode allowed operating up to 62 Slaves at one master. With a complete expansion of the system the cycle time has increased up to 10 ms. Using the extended addressing mode you have to accept restrictions in parameterise and in the number of available outputs. The addressable rage from 1 to 31 further lasts, however.

    • 62 Slaves at one Master / A- and B-Slaves • Keeping the full downwards compatibility

    • Existing application can be extended with new modules • Existing slaves can communicate with new masters

    • Detailed diagnostics • Separated evaluation of configuration and slave errors

    • Short circuit, overload • Missing additional power • Communication error

    • Simple error analysis and easy to maintain

    • Analogue value transmission simple and fast • Analogue value (16 bit value) is directly available in the plc

    software • Automatic detection of analogue slaves • No configuration software necessary

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    SPSIPC

    Gateway to higher

    Bus systems (e.g.

    ProfiBus)

    Repeater

    AS-i Power supply

    SlaveSlave

    Slave Slave

    AS-i Netzteil

    AS-i Master

    SafetySlave

    SafetyMonitor

    SafetySlave Standard AS-i Sensoren und sicherheitsgerichtete Sensoren

    Standard AS-i Aktuatoren und sicherheitsgerichteter Monitor

    3.12 AS-i Safety at Work

    3.12.1 Function: System safety • The available AS-Interface components (Master, Slave, Power supply

    units) are replaced with a safety monitor and safe slaves and they are operated on the same AS-Interface power system.

    • Safety slaves are integrated into the system in the same way that conventional slaves are.

    • The required safety level is reached by additional signal transmissions between slaves and safety monitor.

    • If an expected message does not reach a safety slave or if it sends an emergency message, the safety monitor disconnects the safety outputs the within 35 ms (the overall response time).

    • The equipment is safely turned off and an alarm message is sent to the master.

    3.12.2 Safety at Work in use • Applications as far as category 4 are practicable in accordance with EN-

    954-1 • Use the standard AS-i communications protocol • Overall response time 45 ms • TÜV and BIA have inspected the safety concept • Safety AS-i products comply with the AS-Interface standard EN 50295 • Available systems are extendable with the safety components • Capable of parameterisation • Diagnosable, the trigger of the emergency stop signal is accurately

    located.

    • Reduction of the downtime • Considerable reduction in costs compared to conventional wiring

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    3.12.3 Safety relevant components AS-Interface Safety at Work installs components like e.g.

    • Emergency stop switch • Light barrier • Guard door contact • Safety light grid

    safely and directly into the AS-Interface system. The non-stop function safety of all sensors and actuators and the reliable feedback have top priority to protect the co-workers and the equipment.

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    4 Application Wherever AS-Interface is being adopted – and with the simple connectivity and robustness of the system this means in more and more applications worldwide - you will find AirBox as the ideal controller of pneumatic actuators in most industries: • Conveyor Systems • Baggage Handling • Automotive Production • Food Industry • Process Industries • Packaging • Engine building industry

    Conveyor Systems Mainly stops, lifters and diverters. AirBox is ideal for mounting close to these actuators. No special enclosure or protection is required.

    Baggage Handling As in conveyor systems, AirBox will operate quicker than conventional valve islands. The simplicity of service replacement is a major factor. The small footprint AirBox operates surprisingly large pneumatic devices.

    Automotive Production AirBox is operating under arduous conditions in manufacturing cells throughout the UK. Underbody chassis welding robotics is one example, 24 hour component assembly with integrated testing is another.

    Food Industry AirBox design, and stainless fitting options with the IP67 standard makes the AirBox suitable for clean areas and wash down. Applications include food production, food canning and packaging and dairies.

    Process Industries The AirBox is widely used as a pilot device for switching larger pneumatically operated flow valves. The AirBox will operate in outdoor conditions without a problem. Applications frequently involve the rapid operation of rotary cylinders.

    Packaging The high operating speed of the AirBox makes this a perfect product, particularly where pre-build and on site re-commissioning procedures are used. Complex lines such as tea bag production use the versatile features of auxiliary air for failsafe restart after e-stop.

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    5 Start Up

    5.1 Checklist for beginners and experienced users

    How many inputs and outputs are required? The number of inputs and outputs tells you how many AS-Interface networks you need.

    How much power do the I/Os require? The total power requirement of the respective modules determines which AS-Interface power supply unit you need. As it is not possible to connect power supply units in parallel, a power supply unit sized to the requirement must be used.

    Are special cables required? Any combination of profiled and round cables is possible. External conditions determine whether rubber, TPE or PUR cables should be used. Repeaters or extenders have to be used for cable lengths exceeding 100 m.

    Have the addresses been correctly assigned? A plan should definitely be drawn up making it clear which addresses have been assigned to which slaves. Double addressing will not be identified as an error by the master!

    Which modules belong to which addresses? The modules, or rather, the slaves which are addressed, should be carefully labelled.

    When are the modules mounted? Only when paragraphs 4 and 5 have been dealt with. Cables can be routed in any way.

    How is it all configured? The configuration is simply read in by entering the AS Interface profile for each slave in the master. This usually happens automatically, but can be done manually in the controller software.

    Are the slaves detected? First you must check whether the master has recognised all its slaves. Only then can you switch to protected operation and switch the controller to RUN.

    How is testing done? Input/output tests are performed by the familiar PLC method, i.e. the sensors are activated locally and then checked in the PLC.

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    How do you get it up and running? You can either create your own controller software in the usual way, or use existing software. In the latter case, you might have to adapt the symbolic assignment of addresses.

    5.2 Mounting Hints

    5.2.1 General Assembly tricks

    • Place power supply next to slaves with high power consumption • Twist the single cores to a two core cable • Do not install AS-Interface together with power line in the same multi

    core cable • Keep maximum distance between AS-Interface cable and power

    cable (min 15 cm). • Keep strictly maximum distance to noise sources, for instance to

    frequency converters • Keep maximum distance between the PLC and power devices • Do not overload the AS-Interface cable. A slave needs minimum

    26.5 V

    5.2.2 Ten valuable mounting hints

    Tip 1 - Power supply unit On no account must AS Interface be earthed or grounded! Never use a normal power supply unit, only AS Interface power supply units (PELV) with integrated data decoupling and connect ground (GND) with system ground.

    Tip 2 - Network extension Without repeaters or extenders the AS Interface cable must be no longer than 100 m, including all feeders to the assembly terminals! If you want to expand the network, please note the following: Expansion with extenders: • The maximum cable length between the extender and the master must

    not exceed 100 m • Do not connect any slaves or AS Interface network power supply unit

    between the master and the extender • Never confuse the + and - lines Expansion with repeaters: • Up to two repeaters can be connected in series. This increases the

    cable length to maximum 300 m (i.e. 3 segments with maximum 100 m). • An AS Interface power supply unit must be connected at every repeater. • Under normal conditions, an extender must not be connected beyond a

    repeater.

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    Tip 3 - Slaves Each slave address is to be used only one. Only use addresses 1 to 31 or 1A to 31B in A/ B technology (Specification 2.1). Please note: modules containing the chip SAP 4.0 can be re-addressed up to 15 times, thereafter they will retain the last address.

    Tip 4 - Additional auxiliary power The following applies if slaves are to be supplied with additional auxiliary power: • at 24 V DC, a PELV power supply unit should be used and, if possible,

    the black profiled auxiliary power cable. • at 230 V AC, if possible, the red profiled auxiliary power cable should be

    used.

    Tip 5 - Routing of the cable When laying the AS Interface cables, please note the following: • Always use the yellow profiled AS Interface cable where possible, brown

    for + and blue for -. • Even though communication along the AS Interface cable offers a high

    degree of EMC immunity, it should still be routed away from power cables, even in the control cabinet!

    • Every AS Interface line requires its own cable. AS Interface cables must not be laid together with others in a bus cable.

    • If individual cores are used (e.g. in the control cabinet), always lay parallel core pairs. In standard stranded wires, lay individual cores together or twist them.

    Tip 6 - Ensuring EMC immunity Connect all inductance, e.g. contactor and relay coils, valves, brakes, with suppresser diodes, variators or RC elements. If frequency inverters are used, always use network filters, output filters and shielded motor cables.

    Tip 7 - Sensor and actuator power Sensors and actuators must be supplied directly from the associated input or output of the slave. The cables should be kept as short as possible and away from energy cables, i.e. the slave modules should be as close as possible to the sensors and actuators. Use appropriate sensors only (e.g. with plastic housings) in case of ESD hazard.

    Tip 8 - Installing frequency converters • Always follow the assembly guidelines in the operating instructions. • Connect the cable shield, e.g. between filter and frequency converter

    and between the frequency converter and the motor, directly at both ends with a sufficient cross section (at least 4 mm²).

    Tip 9 - Expanding system 2.1 Operating A/ B- Slaves and “new” analogue slaves is only possible with a master according to specification 2.1.

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    Tip 10 - Status/Diagnosis For quick error location, the status and diagnosis bits should be evaluated in the PLC.

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    6 AS-I master

    6.1 Ventura AS-I

    6.1.1 Ventura, the PC-based, variable-performance control platform

    • Scalable processor capacity • No rotating storage hardware • No fan • 24 V power supply • Expansion slot • Interfaces: 2 x USB, 2 x Ethernet,

    2 x COM, CANopen, AS-Interface • 2 CF card drives or hard disk • DVI display adapter port • Fast booting • Operating systems:

    Microsoft® Windows® CE .NET or Microsoft® Windows® XP embedded

    6.1.2 System Description

    Ventura and Ventura touch The Ventura control platform is scalable in both price and performance. Its modular design and standard on-board interfaces support flexible control solutions providing for future developments in automation. Key characteristics are the unit's passive cooling, fanless operation and CF cards used as mass storage media. The mechanical and electrical design of the Ventura control platform ensures reliable control and actuation of machines under tough everyday conditions of the industry and warrants that all data is safe even in the event of power failures. It is shock-proof and vibration-proof, features low-voltage protection and EMC compliance plus compatibility with temperatures up to 50 °C. Its scalability is specifically underlined by the integration of ETX modules up to Pentium M-class processors – units with 100, 266, 733 and 1000 MHz clocks are currently available. They are the logic core of add-on

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    peripherals such as a plug-type hardware PLC, various I/O modules and other tailored modules. Standard ports to CANopen, DVI, Ethernet, COM and USB let Ventura satisfy all communication needs. Two compact flash drives allow application and machine data to be separated from the operating system. The Ventura platform installs or mounts either in a switching cabinet or immediately behind Ventura touch. Ventura touch, the new control and display monitor, features a high-quality and long-life TFT display available in sizes 6.5’’, 10.4’’, 12.1’’ and 15’’. At the front it has IP65 protection.

    6.1.3 Software Operators can rest on the support of CoDeSys, the control and programming system with real-time functionality in compliance with standard IEC 61131-3 plus CoDeSys SP, the cross-platform PLC runtime system in conjunction with the operating systems Microsoft® Windows® CE and Microsoft® Windows® XP embedded. CoDeSys is one of the most powerful IEC 61131-3 controller programming tools available for Windows® environments. All five programming languages of the standard are supported. CoDeSys generates native machine code for all commercially available processors. Moreover, CoDeSys combines the capabilities of high-level programming languages such as C or Pascal with the simple handling and the functionality of a PLC programming system. Apart from the programming system, the package also contains a manual and an online help engine. Operators can choose from German, English and French versions.

    Programming interfaces Ethernet, CAN, RS232

    Other benefits • Comprehensive offline simulation • Integrated visualisation • Integrated bus configurators for CANopen, PROFIBUS and AS-interface • Integrated motion functions

    CoDeSys components Editors allow the programming of instruction lists, sequential function charts, function diagrams, Structured Text, ladder diagrams, and function diagrams in free graphics mode.

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    6.1.4 Technical Data Further information and technical data for the PC-based control system Ventura can be found in the instruction manual E674GB or on the Internet: www.kuhnke.com

    6.1.5 Technical Data Ventura USV Further information and technical data for the Ventura USV can be found in the instruction manual E674GB or on the Internet: www.kuhnke.com

    6.1.6 Technical Data Ventura Touch

    Ventura

    touch 6,5’’

    Ventura touch 10,4’’

    Ventura touch 12,1’’

    Ventura touch 12,1’’ XGA

    Ventura touch 15’’ XGA

    TFT display size

    6,5’’ 10,4’’ 12,1’’ 15’’

    Display adapter

    DVI

    Brightness (typ.)

    400 cd/m2 350 cd/m2

    Life of backlighting

    50,000 h

    Resolution 640 x 480 800 x 600

    1024 x 768

    Touch 4-wire analogue resistive Touch port USB or V.24 Protection (front)

    IP65

    Power supply 24 V DC (18 ... 28 V DC) Ambient temperature

    0 ... 50 °C

    Dimensions (H x W x D) mm

    200 x 165 x 50

    280 x 232 x 50

    320 x 265 x 50 395 x 326 x 50

    6.2 Other masters Other KUHNKE masters are being prepared. Ask us at: [email protected] In case of other manufacturers: Please turn to the manufacturer of the specific master system.

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    7 AS-I slaves

    7.1 AirBox 1/32

    Further information and technical data for AirBox 1, 32 and K can be found in the instruction manual E705GB or on the Internet: www.kuhnke.com

    7.1.1 Overview AirBox 1

    AirBox 1 is a pneumatic module of the AS-Interface family. • AS- Interface slave 2 I / 2 OP • 2 digital inputs via 2 x M12 sockets • 2 integrated 3/2 way valves with 400 NI/min each at 6 bar • Pneumatic connections via 8 mm fittings • Manual override of valves • Degree of protection IP 67 with common exhaust and IP 65 with sintered

    filter

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    7.1.2 Overview AirBox 32

    AirBox 32 is a pneumatic module of the AS - Interface family. • AS- Interface slave 4 I / 2 OP • 4 digital inputs via 2 x M12 sockets (double inputs) • 2 integrated 3/2 way valves with 400 Nl/min each at 6 bar • With or without AUX POWER (EMS or EEMS) • All pneumatic connections via 8 mm fittings • Manual override of valves • Degree of protection IP 67 with common exhaust and IP 65 with sintered

    filter

    7.1.3 Application The AirBox 32 has 2 x 2 inputs and 2 pneumatic outputs. You can wire up the input sockets directly with sensors (PNP, via M12 plugs) in a 2- or 3-wire connection. The sensors are supplied with energy from the pneumatic module. The outputs and the compressed air supply are connected to the module via a 8 mm plug-in tube connector. Use outside diameter tubing only.

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    7.1.4 Installation / Wiring

    Maunal override 2 for OUT4*

    Compressed air supply (P)

    Manual override 1 for OUT3**Recessed manual overrides with AirBox 32-F-SW-MO-GH

    Input: 1: + 2: IN2 / IN4 3: - 4: IN1 / IN3 5: Not in use

    Coupling module FK KM 1-FK-GE

    Exhaust (R)

    0.8 Nm

    4 x

    Coupling module FK-E KM 1-FK-SW

    UAS-i

    AUX POWER

    Blanking plug

    7.1.5 Putting into Service

    For putting the user module into service, the steps are as follows: • Set the address. To do this, use an addressing unit or a programming

    and service unit. Valid addresses are 1 to 31. Default address is 0. Use each address once per bus segment only.

    • Fit the AS-i cable in the guide(s) on the coupling module FK. Fit the yellow AS-i cable and the black AS-i power cable in the guides on the coupling module FK-E. Pay attention to the colour coding!

    • Screw the pneumatic module tightly onto the coupling module. The green LED lights up when AS-i voltage is present.

    • Connect max. 4 sensors to the M12 sockets (inside thread) using Y connectors to each socket.

    • Connect the compressed air supply (8 mm). Connect the pneumatic outputs (8 mm). Connect the exhaust extraction (8 mm) if necessary.

    7.1.6 Logical Assignment AirBox 1 The table below shows the logical assignment of the data bits: Data bit Meaning LEDs Socket / Pin I0 Input IN 1 yellow 1 / 2 I1 Input IN 2 yellow 2 / 2 O2 Output OUT 3 yellow 3 / - O3 Output OUT 4 yellow 4 / -

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    7.1.7 Logical Assignment AirBox 32

    7.1.8 Notes

    Note the following: • To attain the degree of protection, insert blanking plugs in the M12

    sockets not in use. • In the event of overloading of the short circuit-proof sensor power supply

    (Pin 1 and 3 of the input sockets), the pneumatic module interrupts communication with the master.

    • Electrical control of the outputs has priority over manual control. • Be sure to use properly treated compressed air (filtered 5 µm; non

    lubricated or lubricated). If lubricated air is used, the initial lubrication is removed. It is therefore necessary to carry on using lubricated air.

    7.1.9 Dimensions

    The table below shows the logical assignment of the data bits: Data bit Meaning LEDs Socket / Pin I0 Input IN 1 yellow 1 / 4 I1 Input IN 2 yellow 1 / 2 I2 Input IN 3 yellow 2 / 4 I3 Input IN 4 yellow 2 / 2 O2 Output OUT 3 yellow 3 / – O3 Output OUT 4 yellow 4 / –

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    7.1.10 Technical Data (as per AS-I specification) AS-i certificate number ZU no. 44801 Electrical data I/O configuration, ID

    code (hex) 7, F, F, F

    UAS-i (yellow cable) Operational voltage 26.5 ... 31.6 V Total current drain I ≤200 mA Own current

    requirements ≤45 mA

    Polarity reversal protection

    integrated

    Inputs For signal "0", Iin ≤1.5 mA For signal "1", Uin / Iin ≥10 V, ≥ 5 mA Sensor power supply Voltage range Uout 20 ... 30 V DC Current carrying

    capacity Iout 100 mA (short-circuit-proof)

    (Total current for all sensors)

    AUX POWER (black cable)

    Rated operational voltage Ue

    24 V DC

    Operation voltage range UB

    20 ... 30 V DC

    Power supply unit PELV in accordance with IEC 364-4-61

    Outputs Pneumatic outputs 2 pcs. 3/2 way valves Exhaust extraction sintered filter or tube

    connector Compressed air Air flow rate 550 Nl/min (standard

    litre/minute) at 6/0 bar 350 Nl/min (standard

    litre/minute) at 6/5 bar Compressed air filtered 5 µm;

    lubricated or non lubricated

    Pressure range 2 ... 8 bar Mechanical data Degree of protection IP 65 (with sintered

    filter) with coupling module) IP 67 (with tube

    connector) Weight approx. 200 g Dimensions (h x w x d)

    [mm] 80 x 45 x 48

    Temperature range Rated temperature Tu 25 °C Ambient temperature Ta 0 ... 55 °C Storage temperature Ts - 20 ... 85 °C

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    7.2 AirBox K

    7.2.1 Overview

    AirBox K is a pneumatic module of the AS-Interface family. • 4 digital inputs (M12 screw connectors) for sensor inputs • 2 integrated change-over 4/2 way valves with 550 Nl/min each at 6 bar • Possible valve functions 3/2, 4/2, 5/2, 5/3 way valve (no or nc) • Monostable or electrically bistable • Operating pressure 3 - 8 bar or 90 % vacuum up to 8 bar when using an

    external pilot supply at 4 to 8 bar

    7.2.2 Application The pneumatic module AirBox K has 4 inputs and 4 pneumatic outputs. You can connect the input terminals directly to sensors (PNP, via M12 plug) with 2- and 3-wire lines. The sensors are supplied with power from the pneumatic module. The integrated pneumatic outputs take the form of two pre-controlled 4/2 way valves (0.1 bar vacuum to 8 bar; 550 Nl/min) with a common compressed-air supply and separate air outlets. These outlets can be operated by hand by means of separate overrides. Two double-acting cylinders, for example, can be connected to a module of this series. Standard 8 mm tube connectors are used for the connections to the outputs and the compressed-air supply. Use outside diameter tubing only.

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    7.2.3 Installation / Wiring

    Coupling module FK-EKM K-FK-SW For module replacement only: Remove encoding element UAS-i (yellow) AUX POWER (black) Connection of AUX POWER only if present

    Addressing port plug (tightening torque: 25 to 30 Ncm)

    Aux. Air supply connection (81). Only required when operating at pressures of less than 3 bar.

    Manual override, push/lock (see “Notes”)

    Blanking plug

    1+0.1 Nm

    1x

    7.2.4 Connector

    Pin assignments: 1: + 4: Inputs 2: Inputs 5: Ground terminal 3: -

    7.2.5 Putting into Service

    For putting the user module into service, the steps are as follows: • Insert the AS-i in the guide in the coupling module. Insert the yellow AS-i

    cable and the black AS-i power cable into the cable guides on the coupling module if necessary. Pay attention to the colour coding!

    • Screw the pneumatic module tightly onto the coupling module. • Connect max. 4 sensors to the M12 sockets (inside thread). • Connect the pneumatic outputs (8 mm). Connect the compressed air

    supply (8 mm) and the auxiliary air supply (4 mm) if necessary. Connect the exhaust extraction (8 mm) if necessary.

    • Set the address. To do this, use an addressing unit or a programming and service unit. Valid addresses are 1 to 31. Default address is 0. Use each address once per bus segment only.

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    7.2.6 Logical assignments (PLC output bit to function of the pneumatic module)

    AirBox K, monostable Output bit

    Meaning Function

    O0

    Valve 1 (OUT1) 0 = basic position (1.2 open, 1.4 closed) 1 = operated (1.2 closed, 1.4 open)

    O1 Valve 2 (OUT2) 0 = basic position (2.2 open, 2.4 closed) 1 = operated (2.2 closed, 2.4 open)

    AirBox K, electrically bistable Output bit

    Meaning Function

    O0 Valve 1 operated by pulse (1.2 closed, 1.4 open) O1 Valve 1 1 reset by pulse (basic position: 1.2 open, 1.4

    closed) O2 Valve 2 operated by pulse (2.2 closed, 2.4 open) O3 Valve 2 reset by pulse (basic position: 2.2 open, 2.4

    closed)

    7.2.7 Status LEDs and their operating states AS-i (green)

    FAULT (red)

    Operating state AUX POWER (green)

    Operating state

    On

    Off Module OK On AUX POWER present

    Off

    Off No voltage present at AS-Interface chip

    Off AUX POWER missing

    Off

    On Communication failed

    Flashing On Slave has address 0 Off

    Flashing Overload of sensor supply

    7.2.8 Notes

    Note the following: • To attain protection degree IP 65/ IP 67, insert blanking plugs in the M12

    sockets not in use. • In the event of a short-circuit or overloading of the sensor supply (Pin 1

    and Pin 3 of the input) the pneumatic module stops communicating with the master.

    • If the auxiliary power is turned off via the black line, the valve stays in its last position (electrically bistable) or reset to basic position (monostable). Manual overrides operate only in the basic position of the valve (output bit "O 1" for valve 1 and output bit "O 3" for valve 2).

    • Operation of the output by means of the yellow line must be avoided while the auxiliary power is being switched off, otherwise delayed or unwanted operation may occur.

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    7.2.9 Functional Principle (with double acting cylinders)

    Monostable

    Outputs not operated Outputs operated

    Electrically Bistable

    Outputs not operated Outputs operated

    7.2.10 Dimensions

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    7.2.11 Technical Data (as per AS-I specification) AS-i certificate number ZU no. 44901 Electrical data I/O code / ID code (hex) 7 / F / F / F UAS-i (yellow cable) Operational voltage 26.5 ... 31.6 V Total current input I ≤270 mA Own current requirements ≤45 mA Polarity reversal protection integrated Inputs For signal "0", Iin ≤1.5 mA For signal "1", Uin / Iin ≥10 V / ≥ 6 mA Sensor power supply Voltage range Uout 20 ... 30 V DC Current carrying capacity Iout 100 mA (short-

    circuit-proof) (with AUX POWER) Iout 200 mA (short-

    circuit-proof) AUX POWER (black cable)

    Rated operational voltage Ue 24 V DC

    Operation voltage range UB 20 ... 30 V DC Current strength Ipulse, Ihold 115 mA, 40 mA Polarity reversal protection yes Power supply unit PELV in

    accordance with IEC 364 -4-61

    Outputs Pneumatic outputs 2 pcs. pre-contr.- 4/2 way valves

    Max. operating frequency 5 Hz, max. 60 operations per minute permissible

    Compressed air Air flow rate at 6/0 bar 700 Nl/min (standard litre/minute)

    Air flow rate at 6/5 bar 500 Nl/min (standard litre/minute)

    Compressed air filtered 5 µm; lubricated or non lubricated

    Pressure range 3 to 8 bar (90 % vacuum to 8 bar, at control air > 4 bar)

    Auxiliary air supply Pressure > 3 bar Connection by plug-in tube

    connector 4 mm Mechanical data Degree of protection IP 65 (with sintered

    filter) (with coupling module) IP 67 (with tube

    connector) Weight approx. 400 g Dimensions (h x w x d) [mm] 152 x 60 x 45 Temperature range Rated temperature Tu 25 °C Ambient temperature Ta

    0 ... 55 °C

    Storage temperature Ts -5 ... 70 °C

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    Note: Connection to port 81 automatically engages auxiliary air supply (active by push)

    7.3 Other AS-I slave modules

    7.3.1 Concept Within the AS-i system, the AS-i modules can be compared with input and output modules. Along with the actuators and sensors they make up the AS-i slaves and connect the slaves to the AS-i master. The actuators/sensors are connected via M12 connectors. The pin out corresponds to DIN IEC 947 5-2. The modules with dimensions of approximately 45 x 45 x 80 mm are used locally on the machine itself. They are connected via the AS-i cable and have protection degree IP67.

    7.3.2 Active and Passive Modules The following modules must be distinguished:

    The active AS-i module with integrated AS-i chip Using the active module, conventional sensors and actuators can be connected. Every normal actuator or sensor can therefore be networked via AS-i.

    The passive AS-i module The passive module does not contain its own electronics and allows the connection of AS-I sensors and actuators with integrated AS-i chips. In matching the concept of the standard AS-i master and the extended AS-I master, either AS-i chips with standard functions or with extended functions are used. The modules are designed so that a uniform electromechanical interface to the AS-i cable can be created. This is achieved with the uniform lower section of the module, which is therefore also known as a coupling module. Specially constructed upper module sections, also known as application modules are also available. The variations in the module components range from the simple cover for branching the AS-i cable to application modules with integrated AS-I chips for connecting up to four conventional sensors or actuators.

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    8 Further AS-i system components Just as the AS-i masters described in this manual, the components of the AS-I transmission system and the AS-i slaves are also required on the AS-Interface. The following sections provide an overview of the basic characteristics and interaction of these components. Due to the continual development of new AS-i system components, a complete presentation of all the currently available components is not possible. Refer to the available system catalogues and ask your KUHNKE office for more information.

    8.1 AS-i cable Design and Advantages The AS-i cable (shaped cable) allows simple and fast installation of an AS-I system. The AS-i cable is a rubberised 2-wire cable (2 x 1.5 mm2). The profile section prevents stations being connected with reversed polarity. The AS-i cable is contacted using the penetration technique. Contact blades penetrate the rubber jacket and make contact with the two wires. This guarantees a low contact resistance and ensures a reliable data connection. The cable does not need to be cut, have its insulation removed or be screwed down. For this type of connection, there are coupling modules designed for the penetration technique. The jacket of the AS-i cable is rubber. If modules need to be moved after they have been connected to the AS-i cable this is possible without causing any problems. The AS-i cable is “self-healing”. This means that the holes made by the contact blades in the rubber jacket of the cable close themselves and revert to the type of protection IP67. When the cable is installed in an AS-i module, the cable seals the openings. The protection degree IP67 is therefore achieved.

    Use of Other 2-Wire Cables Apart from the special AS-i cable, any 2-wire cable with a cross-section of 2 x 1.5 mm2 can be used. Shielding or twisting is not necessary. For the transition from the special AS-i cable to a different cable (e.g. a standard round cable) there is a special module available without integrated electronics (transition from the AS-I cable to four M12 connectors and transition from the AS-i cable to one M12 connector).

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    8.2 AS-Interface Power supply The AS-i power supply has two functional blocks; a conventional power supply and a data decoupling, so that the modulated data on the operating voltage aren't short-circuited with the power supply. It usually support a voltage of 24 V. . .30 V at its clamps. The middle of the symmetry capacities represents one identical reference point for AS-i + and in AS-i - and is the GND of the AS-i system. The power supply has a protection against overload and is short-circuit proof.

    8.3 AS-Interface repeater / extender

    8.3.1 Area of application The AS interface repeater and extender is intended for use in an actuator-sensor interface environment. The device is used to extend the maximum possible length of the AS-interface of 100 m. An existing 100 m segment can be extended by a maximum of two further 100 m segments.

    8.3.2 Using the repeater The AS-interface repeater is used when slaves must be operated on all cable segments. A separate AS-interface power supply unit is then required for each AS-interface segment (before and after the repeater). The repeater has the following features: • Extends the cable length to a maximum of 300m. • Slaves can be used on both sides of the repeater. • A power supply unit is required on both sides of the AS interface. • Electrical isolation of the two cables. • Separate indications of the correct voltage for each side. • Installation in standard application module casing.

    Primary voltage

    30 V DC Power Supply

    Symmetry Data decoupling

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    8.3.3 Using the extender The AS-Interface extender is used in applications in which the master is installed at a greater distance from the actual AS-Interface installation: • Masters can be located up to 100 m from the AS-interface segment. • Slaves can only be used on the side of the extender away from the

    master. • Power supply is only required on the side away from the master. • No electrical isolation of the two cables.

    8.4 Addressing unit

    8.4.1 Area of application Each slave on the AS-i requires an address. This address is saved on the slave. You can program the address of a slave using the addressing unit.

    8.4.2 Handling To program a module (application module), it is plugged in to the special adapter on the addressing unit. The stored address is displayed on the unit when you press the ADR button. The new address is set using the arrow buttons. After pressing the PRG button, the new address is saved on the application module (slave). Addressing intelligent sensors/actuators is the same as with application modules. The sensor/actuators are connected to the addressing unit via an M12 connector. The addressing unit has an integrated M12 socket for this purpose. The addressing unit is supplied by integrated batteries that can be charged using an external power unit. When not in use, the unit switches off automatically after a period of time.

    3RX9400–0AA00

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    9 Appendix

    9.1 Order Data

    9.1.1 Order Data Ventura ASi

    The function was not, or not fully, available at the time this document went to press.

    Further information and technical data for Ventura can be found in the instruction manual E675GB or on the Internet: www.kuhnke.com

    9.1.2 Order Data Ventura Accessories Ventura USV extern 639.909.00.90.00

    failure- and maintenance-free power supply

    Ventura screw fittings, narrow 639.800.00 for Ventura 300, 700, 1000, USV-module

    Ventura screw fittings, wide 639.800.01 for Ventura 300+, 700+, 1000+

    Ventura Mounting rail adapter 639.800.02 for mounting the DIN-rails

    Ventura touch Cable set 5 m 639.800.03 DVI and USB Cable 5 m

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    9.1.3 Order Data Ventura Touch Ventura touch 6,5" 639.300.00

    Display and operator monitor with TFT-Display and Touch functionality. Interfaces: DVI ,USB / RS232- Touch 24V DC power supply, resolution: 640x480 (VGA)

    Ventura touch 10,4" 639.310.00 Display and operator monitor with TFT-Display and Touch functionality. Interfaces: DVI ,USB / RS232- Touch 24V DC power supply, resolution: 640x480 (VGA)

    Ventura touch 12,1" 639.320.00

    Display and operator monitor with TFT-Display and Touch functionality. Interfaces: DVI ,USB / RS232- Touch 24V DC power supply, resolution: 800x600 (SVGA)

    Ventura touch 12,1" XGA 639.330.00

    Display and operator monitor with TFT-Display and Touch functionality. Interfaces: DVI ,USB / RS232- Touch 24V DC power supply, resolution: 1024x768 (XGA)

    Ventura touch 15,0" 639.340.00

    Display and operator monitor with TFT-Display and Touch functionality. Interfaces: DVI ,USB / RS232- Touch 24V DC power supply, resolution: 1024x768 (XGA)

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    9.1.4 Order data AirBox 1

    AirBox 1-F-GE-MO AirBox 1 filter1, AS-i cable yellow/yellow, monostable

    AirBox 1-S-GE-MO

    AirBox 1 tube2, AS-i cable yellow/yellow, monostable

    AirBox 1-F-GE-MO-GH

    AirBox 1 filter1, AS-i cable yellow/yellow, monostable, recessed manual overrides3

    AirBox 1-S-GE-MO-VA

    AirBox 1 tube2, AS-i cable yellow/yellow, monostable, stainless steel4

    Coupling module KM 1-FK-GE

    Coupling module FK (AS-i flat cable yellow/yellow) for AirBox 1, 32 or PowerBox

    1 Exhaust filtered

    2 Common exhaust; 8 mm plug-in tube connector

    3 Recessed manual overrides to be operated with adequate tools only. 4 All accessible metal parts made of stainless steel; sealing material: Viton

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    9.1.5 Order data AirBox 32

    AirBox 32-F-GE-MO AirBox 32 filter1, AS-i cable yellow/yellow, monostable

    AirBox 32-F-SW-MO

    AirBox 32 filter1, AS-i cable yellow/black, monostable

    AirBox 32-S-GE-MO

    AirBox 32 tube2, AS-i cable yellow/yellow, monostable

    AirBox 32-S-SW-MO

    AirBox 32 tube2, AS-i cable yellow/black, monostable

    AirBox 32-F-SW-MO-GH

    AirBox 32 filter1, AS-i cable yellow/black, monostable, recessed manual overrides3

    Coupling module KM 1-FK-GE

    Coupling module FK (AS-i flat cable yellow/yellow) for AirBox 1, 32 or PowerBox

    Coupling module KM 1-FK-SW

    Coupling module FK-E (AS-i flat cable yellow/black) for AirBox 32

    1

    Exhaust filtered 2 Common exhaust; 8 mm plug-in tube connector 3 Recessed manual overrides to be operated with adequate tools only

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    9.1.6 Order data AirBox K AirBox K-F-GE-MO

    AirBox K filter1, AS-i cable yellow/yellow, monostable

    AirBox K-F-SW-MO

    AirBox K filter1, AS-i cable yellow/black, monostable

    AirBox K-S-GE-MO

    AirBox K tube2, AS-i cable yellow/yellow, monostable

    AirBox K-S-SW-MO

    AirBox K tube2, AS-i cable yellow/black, monostable

    AirBox K-F-GE-BI

    AirBox K filter1, AS-i cable yellow/yellow, electrically bistable

    AirBox K-F-SW-BI

    AirBox K filter1, AS-i cable yellow/black, electrically bistable

    AirBox K-S-GE-BI

    AirBox K tube2, AS-i cable yellow/yellow, electrically bistable

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    AirBox K-S-SW-BI AirBox K tube2, AS-i cable yellow/black, electrically bistable

    KM K-FK-SW

    Coupling module FK-E for AirBox K; surface mounting

    KM K-HS

    Rail adapter for coupling module KM K-FK-SW

    1 Exhaust filtered 2 Common exhaust; 8 mm plug-in tube connector

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    9.5 Index attention................................................................6 cable routing and wiring......................................10 chemical resistance ............................................14 contamination .....................................................10 danger...................................................................6 earth....................................................................16 electromagnetic compatibility ...............................9 electromagnetic interference ..............................10 impact and vibration ...........................................10 inductive actuators..............................................10 installation.............................................................8 installation instructions .........................................9 instruction .............................................................7 interference emission ...........................................9

    limiting value class................................................9 location of installation .........................................10 maintenance .........................................................8 note .......................................................................7 project planning ....................................................8 reliability ................................................................6 safety ....................................................................7 sales & service....................................................37 servicing................................................................8 symbols.................................................................6 target group ..........................................................6 temperature ........................................................10 under construction ................................................7 working steps ........................................................7