KSKKV Agricultural Mechanization
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Transcript of KSKKV Agricultural Mechanization
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MINISTRY OF EDUCATION, MALAYSIA
VOCATIONAL COLLEGE STANDARD CURRICULLUM
COURSE INFORMATION
COURSE NAME
CODE NAME
:
:
INTRODUCTION TO AGRICULTURAL MECHANIZATION
GMA 101
LEVEL : 1 SEMESTER 1
CREDIT UNIT : 3.0
CONTACT HOUR : FACE TO FACE : 5.0 HOURS/WEEK (1T!"#
NON FACE TO FACE :
COURSE TY"E : VOCATIONAL
"RE$RE%UISITE : $
CORE RE%UISITE : $
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COURSE OUTCOMES
At the end of the course, the students should be able to:-
•
C&'' )*+ -- 2*4 &-+-&-• C&'' )*+ +'&-)- + 2*4 &-+-&-
• C&'' )*+ +'- + 2*4 &-+-&-
• C&'' )*+ 6'&7 + 2*4 &-+-&-
• C&'' )*+ 2'&*4 + 2*4 &-+-&-
• C&'' )*+ *-'&''& 2*4 &-+-&-
• C&'' )*+ 8-&4 '9 2*4 &-+-&-
COURSE DESCRIPTION
This unit identifies the competence required to carry out engine schedule maintenance using hand tools set, lubrication oil, oil filter, filter wrench,air compressor, coolant, engine schedule maintenance manual, new fan belt, oil dispenser and check list so that engine schedule maintenance
manual obtained, engine condition checked, engine servicing executed and service checklist compiled in accordance with manufacturer’s
specification.
This unit identifies the competence required to carry out transmission system scheduled maintenance using hand tool set, tray, transmission oil, oil
dispenser, rags, transmission schedule maintenance manual and service checklist so that transmission schedule maintenance manual identified,
transmission servicing works checked, transmission servicing works executed and service checklist recorded in accordance with manufacturer’sspecification.
This unit identifies the competence required to carry out steering system schedule maintenance using hand tools set, steering oil, grease, rags,steering system schedule maintenance manual and service checklist so that steering system schedule maintenance manual obtained, steering
system servicing works checked, steering system servicing works executed and service checklist compiled in accordance with manufacturer’sspecification.
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This unit identifies the competence required to carry out brake system scheduled maintenance using hand tools set, brake system schedulemaintenance manual, brake oil and service checklist so that brake system schedule maintenance manual obtained, brake system servicing works
checked, brake system servicing works executed and service checklist compiled in accordance with manufacturer’s specification.
This unit identifies the competence required to carry out hydraulic system schedule maintenance using hand tool set, hydraulic oil, special tools,
container, hydraulic system schedule maintenance manual and service checklist so that hydraulic system schedule maintenance manual obtained,
hydraulic system servicing works checked, hydraulic system servicing works executed and service checklist compiled in accordance withmanufacturer’s specification.
This unit identifies the competence required to Carry out undercarriage schedule maintenance using hand tools set, undercarriage schedule
maintenance manual, grease, grease gun, final drive oil and service checklist so that undercarriage schedule maintenance manual obtained,
undercarriage servicing works checked, undercarriage servicing works execute and service checklist compiled in accordance with manufacturer’s
specification.
This unit identifies the competence required to Carry out final drive schedule maintenance using hand tool set, tray, final drive oil, final drive
schedule maintenance manual, oil dispenser, rag, breather and final drive service checklist so that final drive schedule maintenance manual
obtained, final drive servicing works checked, final drive servicing works executed and service checklist compiled in accordance with
manufacturer’s specification.
T2 *-+ -+8 +2 )+- ';*' +) 9'
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CONTENT AND LEARNIN STANDARDS
"ROGRAM : AGRICULTURAL MECHANIZATION
COURSE NAME : INTRODUCTION TO AGRICULTURAL MECHANIZATION
CODE NAME : GMA 101
COM"ETENCY : 1
CONTENT STANDARD LEARNING STANDARD "ERFORMANCE CRITERIA
1. CARRY OUT ENGINESCHEDULE MAINTENANCE
1.1 btain engine schedulemaintenance manual
1.1.1 !xplain sources of engine schedule maintenancemanual according to manufacture.
1.1." !xplain procedures of obtaining engine schedulemaintenance manual according to manufacture.
1.1.# $dentify types of engine schedule maintenance manual
according to manufacture.
1.1.% &etermine source of engine schedule maintenance
manual according to manufacture.
1.1.' (ollow procedure of obtaining engine schedulemaintenance )anual according to manufacture.
1.1.* $nterpret engine schedule maintenance manual
according to manufacture.
1.1.+ pecify precaution warnings given by manual
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CONTENT STANDARD LEARNING STANDARD "ERFORMANCE CRITERIA
according to manufacture.
CONTENT AND LEARNIN STANDARDS
"ROGRAM : AGRICULTURAL MECHANIZATION
COURSE NAME : INTRODUCTION TO AGRICULTURAL MECHANIZATION
CODE NAME : GMA 101
COM"ETENCY : >
CONTENT STANDARD LEARNING STANDARD "ERFORMANCE CRITERIA
2. CARRY OUT TRANSMISSION SYSTEMSCHEDULEMAINTENANCE
".1 btain transmission schedule
maintenance manual
".1.1 !xplain sources of transmission schedule maintenance
manual according to manufacture.
".1." !xplain procedures of obtaining transmission schedule
maintenance manual according to manufacture.
".1.# pecify types of transmission schedule maintenance
manual according to manufacture.
".1.% &etermine source of transmission schedulemaintenance manual according to manufacture.
".1.' -cquire transmission schedule maintenance manual
according to manufacture.
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CONTENT STANDARD LEARNING STANDARD "ERFORMANCE CRITERIA
".1.* $nterpret transmission schedule maintenance manual
according to manufacture.
".1.+ pecify precaution warnings given by manual
according to manufacture.
"." Check transmission servicing
works
".".1 $dentify types of transmission servicing works
according to manufacturer specification
"."." !xplain methods of handling inspection tools according
to manufacturer specification
".".# !xplain procedures of inspecting engine condition
according to manufacturer specification
".".% &etermine transmission schedule maintenance accordingto manufacturer specification
".".' -pply method of handling inspection tools according to
manufacturer specification
".".* (ollow procedure of inspecting engine condition
according to manufacturer specification
".".+ $nspecting engine with care according to manufacturer
specification
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CONTENT STANDARD LEARNING STANDARD "ERFORMANCE CRITERIA
".". pecify proper usage of service manual according to
manufacture.
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CONTENT STANDARD LEARNING STANDARD "ERFORMANCE CRITERIA
".# !xecute transmission servicing
works
".#.1 $dentify types of transmission schedule maintenance
according to manufacturer specification
".#." $dentify types of transmission oil according to
manufacturer specification
".#.# $dentify types of grease according to manufacturer
specification
".#.% $dentify types of magnetic strainer according to
manufacturer specification
".#.' &escribe procedures of changing lubrication oil and oil
filter according to manufacturer specification
".#.* !xplain methods of changing fan belt according to
manufacturer specification
".#.+ $dentify types of engine servicing works defects
according to manufacturer specification
".#. &escribe procedures of inspecting transmission
servicing works according to manufacturer
specification ".#./ $nterpret transmission schedule maintenance according
to manufacturer specification
".#.10 Change transmission oil according to manufacturer
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CONTENT STANDARD LEARNING STANDARD "ERFORMANCE CRITERIA
".#.1" (ollow procedure of inspecting transmission servicing
works according to manufacturer specification
".#.1# -pply lubricants and greases according to
manufacturer specification
".#.1% ash magnetic strainer according to manufacturer
specification
".#.1' (ollow procedure of changing lubrication oil and oil
filter according to manufacturer specification
".#.1* -pply method of changing fan belt according to
manufacturer specification
".#.1+ &etermine types of transmission servicing works
defects according to manufacturer specification
".% Compile service checklist ".%.1 2ist types of service checklist standard form.
".%." !xplain technique of fill in service checklist according to
standard form.
".%.# 2ist methods of fill in service checklist according to
standard form.
".%.% 3ecording of service checklist according to standard
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CONTENT STANDARD LEARNING STANDARD "ERFORMANCE CRITERIA
form.
".%.' (iling of service checklist according to standard filing
system.
".%.* &etermine types of service checklist according to
standard form.
".%.+ (ill in service checklist according to standard form.
".%. -pply technique of filling in service checklist according
to standard form.
".%./ 3ecord service checklist according to standard form.
".%.10 (ile service checklist according to standard filing
system.
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CONTENT AND LEARNIN STANDARDS
"ROGRAM : AGRICULTURAL MECHANIZATION
COURSE NAME : INTRODUCTION TO AGRICULTURAL MECHANIZATION
CODE NAME : GMA 101
COM"ETENCY : 3
CONTENT STANDARD LEARNING STANDARD "ERFORMANCE CRITERIA
3. CARRY OUT FINAL DRIVESCHEDULE MAINTENANCE
3.1 O6+&- 8-&4 '9 2*4&-+-&- &-*&4
#.1.1 2ist sources of final drive schedule maintenance
manual according to manufacture.
#.1." !xplain procedures of acquiring final drive schedulemaintenance manual according to manufacture.
#.1.# !xplain final drive schedule maintenance manual
according to manufacture.
#.1.% &etermine source of final drive schedule
maintenance manual according to manufacture.
#.1.' -cquire final drive schedule maintenance manual
according to manufacture.
#.1.* $nterpret final drive schedule maintenance manual
according to manufacture.
#.1.+ 4ustify precaution warnings given by manual
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CONTENT STANDARD LEARNING STANDARD "ERFORMANCE CRITERIA
according to manufacture.
3.> C27 8-&4 '9 '9-=)'7
#.".1 2ist types of final drive system according to
manufacturer specification
#."." !xplain methods of handling inspection tools
according to manufacturer specification
#.".# !xplain procedures of checking final drive system
condition according to manufacturer specification
#.".% &etermine final drive system condition according to
manufacturer specification
#.".' -pply method of handling inspection tools
according to manufacturer specification
#.".* (ollow procedure of checking final drive system
condition according to manufacturer specification
#.".+ Checking final drive system condition according to
precaution in maintenance manual.
#.". 5roper usage of service manual according tomanufacture.
3.3 E?*+ 8-&4 '9 '9- #.#.1 !xplain final drive schedule maintenance according
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CONTENT STANDARD LEARNING STANDARD "ERFORMANCE CRITERIA
=)'7 to manufacturer specification
#.#." $dentify types of final drive oil according to
manufacturer specification
#.#.# $dentify types of breather according to manufacturer
specification
#.#.% $nterpret final drive schedule maintenanceaccording to manufacturer specification
#.#.' $nspect final drive oil level according to
manufacturer specification
#.#.* Change final drive oil according to manufacturer
specification
#.#.+ Change breather unit according to manufacturer
specification
3.! C)4 '9 274+ #.%.1 2ist types of service checklist standard form.
#.%." !xplain technique of fill in service checklist
according to standard form.
#.%.# 2ist )ethods of fill in service checklist according to
standard form.
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CONTENT STANDARD LEARNING STANDARD "ERFORMANCE CRITERIA
#.%.% 3ecording of service checklist according to
standard form.
#.%.' (iling of service checklist according to standardfiling system.
#.%.* &etermine types of service checklist according to
standard form.
#.%.+ (ill in service checklist according to standard form.
#.%. -pply technique of filling in service checklist
according to standard form.
#.%./ 3ecord service checklist according to standard
form.
#.%.10 (ile service checklist according to standard filing
system.
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CONTENT AND LEARNIN STANDARDS
"ROGRAM : AGRICULTURAL MECHANIZATION
COURSE NAME : INTRODUCTION TO AGRICULTURAL MECHANIZATION
CODE NAME : GMA 101
COM"ETENCY : !
CONTENT STANDARD LEARNING STANDARD "ERFORMANCE CRITERIA
!. CARRY OUT STEERINGSYSTEM SCHEDULEMAINTENANCE
!.1 O6+&- S+'- S+S2*4 M&-+-&- M&-*&4
%.1.1 2ist sources of steering system schedule maintenance
manual according to manufacture.
%.1." &escribe procedures of acquiring steering system
schedule maintenance manual according tomanufacture.
%.1.# $dentify types of steering system schedule maintenance
manual according to manufacture.
%.1.% &etermine source of steering system schedule
maintenance manual according to manufacture.
%.1.' (ollow procedure of acquiring steering system schedule
maintenance manual according to manufacture.
%.1.* $nterpret steering system schedule maintenance manual
according to manufacture.
%.1.1 4ustify precaution warnings given by manual according
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CONTENT STANDARD LEARNING STANDARD "ERFORMANCE CRITERIA
to manufacture.
%." Check teering ystem ervicing
orks
%.".1 &escribe types of steering system condition according
to manufacturer specification.
%."." !xplain methods of handling inspection tools according
to manufacturer specification.
%.".# &escribe procedures of inspecting teering ystem
condition according to manufacturer specification.
%.".% &etermine steering system condition according to
manufacturer specification.
%.".' -pply method of handling inspection tools according to
manufacturer specification
%.".* (ollow procedure of inspecting teering ystem
condition according to manufacturer specification
%.".+ $nspecting engine according to manufacturer
specification.
%.". 5roper usage of service manual according tomanufacturer.
%.# !xecute teering ystem orks %.#.1 !xplain steering system schedule maintenance
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CONTENT STANDARD LEARNING STANDARD "ERFORMANCE CRITERIA
according to manufacturer specification.
%.#." $dentify types of steering oil according to manufacturer
specification.
%.#.# $dentify types of grease according to manufacturer
specification.
%.#.% $dentify types of steering system servicing worksdefects according to manufacturer specification.
%.#.' !xplain procedures of inspecting system servicing
works according to manufacturer specification.
%.#.* $nterpret steering system schedule maintenance
according to manufacturer specification.
%.#.+ $nspect steering oil level according to manufacturer
specification
%.#. -pply grease steering linkage and bushing according tomanufacturer specification
%.#./ &etermine type of steering system servicing works
defects according to manufacturer specification.
%.#.10 (ollow procedure of inspecting system servicing works
according to manufacturer specification
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CONTENT STANDARD LEARNING STANDARD "ERFORMANCE CRITERIA
%.% Compile ervice checklist !.>!.3
!.!%.%.1 2ist types of service checklist standard form.
%.%." !xplain technique of fill in service checklist according
to standard form.
%.%.# 2ist )ethods of fill in service checklist according to
standard form.
%.%.% 3ecording of service checklist according to standard
form.
%.%.' (iling of service checklist according to standard filing
system.
%.%.* &etermine types of service checklist according to
standard form.
%.%.+ (ill in service checklist according to standard form.
%.%. -pply technique of filling in service checklist
according to standard form.
%.%./ 3ecord service checklist according to standard form.
%.%.10 (ile service checklist according to standard filing
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CONTENT STANDARD LEARNING STANDARD "ERFORMANCE CRITERIA
system.
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CONTENT AND LEARNIN STANDARDS
"ROGRAM : AGRICULTURAL MECHANIZATION
COURSE NAME : INTRODUCTION TO AGRICULTURAL MECHANIZATION
CODE NAME : GMA 101
COM"ETENCY : 5
CONTENT STANDARD LEARNING STANDARD "ERFORMANCE CRITERIA
5. CARRY OUT @RAKESYSTEM SCHEDULEMAINTENANCE
'.1 btain brake system schedule
maintenance manual
'.1.1 2ist sources of brake system schedule maintenance
manual according to manufacture. .
'.1." &escribe procedures of acquiring brake system
schedule maintenance manual according to
manufacture.
'.1.# $dentify brake system schedule maintenance manual
according to manufacture.
'.1.% &etermine source of brake system schedule
maintenance manual according to manufacture.
'.1.' -cquire brake system schedule maintenance manual
according to manufacturer
'.1.* $nterpret brake system schedule maintenance manual
according to manufacture.
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CONTENT STANDARD LEARNING STANDARD "ERFORMANCE CRITERIA
'.1.+ 4ustify precaution warnings given by manual according
to manufacture.
'." Check brake system servicingworks
'.".1 2ist types of 6rake ystem condition according tomanufacturer specification
'."." &escribe methods of handling inspection tools
according to manufacturer specification.
'.".# !xplain procedures of inspecting brake system
condition according to manufacturer specification.
'.".% &etermine brake system condition according to
manufacturer specification.
'.".' -pply method of handling inspection tools according to
manufacturer specification
'.".* (ollow procedure of inspecting brake system condition
according to manufacturer specification
'.".+ $nspecting brake system condition according to
manufacturer specification.
'.". 5roper usage of service manual according tomanufacturer.
'.# !xecute brake system servicing '.#.1 &efine brake system schedule maintenance according
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CONTENT STANDARD LEARNING STANDARD "ERFORMANCE CRITERIA
works to manufacturer specification.
'.#." $dentify types of brake oil according to manufacturer
specification.
'.#.# &escribe functions of brake oil according to
manufacturer specification.
'.#.% -pply bleeding brake system method according tomanufacturer specification.
'.#.' $nterpret brake system schedule maintenance
according to manufacturer specification.
'.#.* $nspect brake oil level according to manufacturer
specification
'.#.+ Top up7change brake oil 8if necessary9 according to
manufacturer specification
'.#. -pply bleeding brake system method according tomanufacturer specification
'.% Compile service checklist 5.5.15.>5.35.!
'.%.1 2ist types of service checklist standard form.
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CONTENT STANDARD LEARNING STANDARD "ERFORMANCE CRITERIA
'.%." !xplain technique of fill in service checklist according
to standard form.
'.%.# 2ist methods of fill in service checklist according to
standard form.
'.%.% 3ecording of service checklist according to standard
form.
'.%.' (iling of service checklist according to standard filing
system.
'.%.* &etermine types of service checklist according to
standard form.
'.%.+ (ill in service checklist according to standard form.
'.%. -pply technique of filling in service checklist
according to standard form.
'.%./ 3ecord service checklist according to standard form.
5.!.15.!.>5.!.35.!.!5.!.55.!.5.!.B
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CONTENT STANDARD LEARNING STANDARD "ERFORMANCE CRITERIA
5.!.5.!.
'.%.10 (ile service checklist according to standard filing
system..
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CONTENT AND LEARNIN STANDARDS
"ROGRAM : AGRICULTURAL MECHANIZATION
COURSE NAME : INTRODUCTION TO AGRICULTURAL MECHANIZATION
CODE NAME : GMA 101
COM"ETENCY :
CONTENTSTANDARD
LEARNING STANDARD "ERFORMANCE CRITERIA
. CARRY OUTHYDRAULICSYSTEMSCHEDULE
MAINTENANCE
.1 O6+&- 2'&*4 +2*4 &-+-&- &-*&4
*.1.1 2ist sources of hydraulic system schedule maintenance
manual according to manufacture
*.1." &escribe procedures of acquiring hydraulic system schedule
maintenance manual according to manufacture.
*.1.# $dentify types of hydraulic system schedule maintenance
manual according to manufacture.
*.1.% &etermine source of hydraulic system schedule maintenance
manual according to manufacture.
*.1.' -cquire hydraulic system schedule maintenance manual
according to manufacture.
*.1.* $nterpret hydraulic system schedule maintenance manual
according to manufacture.
*.1.+ 4ustify precaution warnings given by manual according to
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CONTENTSTANDARD
LEARNING STANDARD "ERFORMANCE CRITERIA
manufacture.
*." Check hydraulic system servicingworks
*.".1 2ist types of hydraulic system according to manufacturerspecification.
*."." &escribe methods of handling inspection tools according
to manufacturer specification.
*.".# tate procedures of inspecting hydraulic system condition
according to manufacturer specification.
*.".% Checking hydraulic system condition according to
manufacturer specification.
*.".' !xplain hydraulic system schedule maintenance according
to manufacturer specification.
*.".* 2ist types of hydraulic oil according to manufacturer
specification.
*.".+ $dentify grade of hydraulic oil according to manufacturer
specification
*.". &etermine hydraulic system condition according tomanufacturer specification.
*."./ -pply method of handling inspection tools according to
manufacturer specification
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CONTENTSTANDARD
LEARNING STANDARD "ERFORMANCE CRITERIA
*.".10 (ollow procedure of inspecting hydraulic system condition
according to manufacturer specification.
*.# !xecute hydraulic ystem servicingworks
$nterpret hydraulic system schedule maintenance according to
manufacturer specification.
$nspect hydraulic oil level according to manufacturer
specification
Change hydraulic oil according to manufacturer specification
*.% Compile service checklist ..1.>.3.!
*.%.1 2ist types of service checklist standard form.
*.%." !xplain technique of fill in service checklist according to
standard form.
*.%.# 2ist methods of fill in service checklist according to standardform.
*.%.% 3ecording of service checklist according to standard form.
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CONTENTSTANDARD
LEARNING STANDARD "ERFORMANCE CRITERIA
*.%.' (iling of service checklist according to standard filing
system.
*.%.* &etermine types of service checklist according to standardform.
*.%.+ (ill in service checklist according to standard form.
*.%. -pply technique of filling in service checklist according tostandard form.
*.%./ 3ecord service checklist according to standard form.
*.%.10 (ile service checklist according to standard filing system..
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CONTENT AND LEARNIN STANDARDS
"ROGRAM : AGRICULTURAL MECHANIZATION
COURSE NAME : INTRODUCTION TO AGRICULTURAL MECHANIZATION
CODE NAME : GMA 101
COM"ETENCY : B
CONTENT STANDARD LEARNING STANDARD "ERFORMANCE CRITERIA
B. CARRY OUTUNDERCARRIAGESCHEDULE MAINTENANCE
+.1 btain undercarriage schedule
maintenance manual
+.1.1 2ist sources of undercarriage schedule maintenance
manual according to manufacture
+.1." &escribe procedures of acquiring undercarriage
schedule maintenance manual according to
manufacture.
+.1.# $dentify undercarriage schedule maintenance manual
according to manufacture.
+.1.% &etermine source of undercarriage schedule
maintenance manual according to manufacture.
+.1.' -cquire undercarriage schedule maintenance manual
according to manufacture.
+.1.* $nterpret undercarriage schedule maintenance manual
according to manufacture.
+.1.+ 4ustify precaution warnings given by manual according
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CONTENT STANDARD LEARNING STANDARD "ERFORMANCE CRITERIA
to manufacture.
+." Check undercarriage servicingworks
+.".1 2ist types of undercarriage system according tomanufacturer specification.
+."." &escribe methods of handling inspection tools
according to manufacturer specification.
+.".# tate procedures of checking undercarriage system
condition according to manufacturer specification.
+.".% &etermine undercarriage system condition according to
manufacturer specification.
+.".' -pply method of handling inspection tools according to
manufacturer specification.
+.".* (ollow procedure of checking undercarriage system
condition according to manufacturer specification.
+.".+ Checking undercarriage system condition according to
manufacturer specification.
+.". 5roper usage of service manual according tomanufacturer specification.
+.# !xecute undercarriage servicing +.#.1 &efine undercarriage schedule maintenance according
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CONTENT STANDARD LEARNING STANDARD "ERFORMANCE CRITERIA
works to manufacturer specification.
+.#." $dentify track tension according to manufacturer
specification.
+.#.# &escribe types of grease according to manufacturer
specification.
+.#.% $nterpret undercarriage schedule maintenance accordingto manufacturer specification.
+.#.' $nspect track tension according to manufacturer
specification.
+.#.* -pply grease track roller outer and inner bearingsaccording to manufacturer specification.
+.#.+ )easure track tension according to manufacturer
specification.
+.% Compile service checklist B.B.1B.>B.3
B.!+.%.1 2ist types of service checklist standard form.
+.%." !xplain technique of fill in service checklist according
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CONTENT STANDARD LEARNING STANDARD "ERFORMANCE CRITERIA
to standard form.
+.%.# 2ist methods of fill in service checklist according to
standard form.
+.%.% 3ecording of service checklist according to standard
form.
+.%.' (iling of service checklist according to standard filingsystem.
+.%.* &etermine types of service checklist according to
standard form.
+.%.+ (ill in service checklist according to standard form.
+.%. -pply technique of filling in service checklist
according to standard form.
+.%./ 3ecord service checklist according to standard form.
5.!.105.!.115.!.1>5.!.13
5.!.1!5.!.155.!.15.!.1B5.!.1
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CONTENT STANDARD LEARNING STANDARD "ERFORMANCE CRITERIA
+.%.10 (ile service checklist according to standard filing
system..
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