KSB SuPremE A

42
Synchronous Reluctance Motor KSB SuPremE A Installation/Operating Manual

Transcript of KSB SuPremE A

Page 1: KSB SuPremE A

Synchronous Reluctance Motor

KSB SuPremE A

Installation/Operating Manual

Page 2: KSB SuPremE A

Legal information/Copyright

Installation/Operating Manual KSB SuPremE A

Original operating manual

All rights reserved. The contents provided herein must neither be distributed, copied, reproduced, edited orprocessed for any other purpose, nor otherwise transmitted, published or made available to a third party withoutthe manufacturer's express written consent.

Subject to technical modification without prior notice.

© KSB Aktiengesellschaft, Frankenthal 11.11.2013

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Contents

Glossary .................................................................................................5

1 General ..................................................................................................6

1.1 Principles ...........................................................................................................6

1.2 Target group ..................................................................................................... 6

1.3 Other applicable documents ............................................................................ 6

1.4 Symbols .............................................................................................................6

2 Safety .....................................................................................................7

2.1 Key to safety symbols/markings ....................................................................... 7

2.2 General .............................................................................................................. 7

2.3 Intended use .....................................................................................................7

2.4 Personnel qualification and training ............................................................... 8

2.5 Consequences and risks caused by non-compliance with this manual ......... 8

2.6 Safety awareness ..............................................................................................8

2.7 Safety information for the user/operator ....................................................... 8

2.8 Safety information for maintenance, inspection and installation work ....... 8

2.9 Unauthorised modes of operation .................................................................. 9

2.10 Software Changes ............................................................................................. 9

2.11 Electromagnetic compatibility ......................................................................... 9

3 Transport/Temporary Storage/Disposal .............................................10

3.1 Checking the condition upon delivery .......................................................... 10

3.2 Transport ......................................................................................................... 10

3.3 Storage ............................................................................................................ 11

3.4 Disposal/recycling ........................................................................................... 11

4 Description ..........................................................................................13

4.1 General description ........................................................................................ 13

4.2 Designation ..................................................................................................... 13

4.3 Name plate ...................................................................................................... 13

4.4 Technical data ................................................................................................. 14

4.5 Sizes ................................................................................................................. 14

4.6 Mounting arrangements ................................................................................ 14

4.7 Noise characteristics .......................................................................................16

4.8 Balancing ......................................................................................................... 17

5 Installation at Site ...............................................................................18

5.1 Safety regulations ........................................................................................... 18

5.2 Checks to be carried out prior to installation ............................................... 18

5.3 Installing the motor or electric drive ............................................................. 19

5.4 Electrical connection ...................................................................................... 20

5.5 Installing and removing drive components .................................................. 23

Contents

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6 Commissioning/Start-up/Shutdown ...................................................24

6.1 Checking insulation resistance ....................................................................... 24

6.2 Measures prior to commissioning .................................................................. 25

6.3 Start-up ...........................................................................................................25

6.4 Supervision of operation ................................................................................ 26

6.5 Idle periods ..................................................................................................... 26

6.6 Shutdown ........................................................................................................ 27

7 Servicing/Maintenance .......................................................................28

7.1 Safety regulations ........................................................................................... 28

7.2 Maintenance/inspection ................................................................................. 29

7.3 Dismantling the motor ................................................................................... 31

7.4 Assembling the motor .................................................................................... 33

8 Troubleshooting .................................................................................35

9 Related Documents ............................................................................37

9.1 General assembly drawing with list of components .................................... 37

10 EC Declaration of Conformity ............................................................39

Index ....................................................................................................40

Contents

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Glossary

Drive

Design unit comprising motor and variablespeed system

Drive end

End of motor with bare shaft end forconnecting the machine to be driven via acoupling or traction sheave and belt (drivenoutput or machine element).

Motor

Device that performs mechanical work byconverting different forms of energy (e.g.electrical energy) into kinetic energy.

Non-drive end

End of motor with fan and fan hood.

Glossary

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1 General

1.1 Principles

This manual is supplied as an integral part of the type series indicated on the frontcover. The manual describes the proper and safe use of this equipment in all phasesof operation.

The name plate indicates the type series, the main operating data and the serialnumber. The serial number uniquely describes the product and is used asidentification in all further business processes.

In the event of damage, immediately contact your nearest KSB service centre tomaintain the right to claim under warranty.

1.2 Target group

This operating manual is aimed at the target group of trained and qualified specialisttechnical personnel.

1.3 Other applicable documents

Table 1: Overview of other applicable documents

Document ContentsOperating manual(s) for thepump(s)

Proper and safe use of the pump in all phases ofoperation

PumpDrive S operating manual Proper and safe use of PumpDrive S in all phasesof operation

Wiring diagram Electrical connection

For accessories and/or integrated machinery components, observe the relevantmanufacturer's product literature.

1.4 Symbols

Table 2: Symbols used in this manual

Symbol Description✓ Conditions which need to be fulfilled before proceeding with the

step-by-step instructions⊳ Safety instructions⇨ Result of an action⇨ Cross-references1.

2.

Step-by-step instructions

NoteRecommendations and important information on how to handlethe product

1 General

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2 SafetyAll the information in this section refers to hazardous situations.

2.1 Key to safety symbols/markings

Table 3: Definition of safety symbols/markings

Symbol Description

! DANGER DANGERThis signal word indicates a high-risk hazard which, if not avoided,will result in death or serious injury.

! WARNING WARNINGThis signal word indicates a medium-risk hazard which, if notavoided, could result in death or serious injury.

CAUTION CAUTIONThis signal word indicates a hazard which, if not avoided, couldresult in damage to the machine and its functions.General hazardIn conjunction with one of the signal words this symbol indicates ahazard which will or could result in death or serious injury.

Electrical hazardIn conjunction with one of the signal words this symbol indicates ahazard involving electrical voltage and identifies information aboutprotection against electrical voltage.Machine damage In conjunction with the signal word CAUTION this symbol indicatesa hazard for the machine and its functions.

2.2 General

This manual contains general installation, operating and maintenance instructionsthat must be observed to ensure that the product is operated safely as well as toprevent injury and damage to property.

The safety information in all sections of this manual must be complied with.

The manual must be read and fully understood by the specialist personnel/operatorsresponsible prior to installation and commissioning.

The contents of this manual must be available to the specialist personnel at the siteat all times.

Information attached directly to the product must always be complied with and keptin a perfectly legible condition at all times. This applies to, for example:

▪ Markings for connections

▪ Name plate

The operator is responsible for ensuring compliance with all local regulations nottaken into account in this manual.

2.3 Intended use

This product must only be operated within the limit values stated in the technicalproduct literature for the mains voltage, mains frequency, ambient temperature,motor rating, fluid handled, flow rate, speed, density, pressure, temperature and incompliance with any other instructions provided in the operating manual or otherapplicable documents.

The product must not be used in potentially explosive atmospheres.

! DANGER

2 Safety

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2.4 Personnel qualification and training

All personnel involved must be fully qualified to transport, install, operate, maintainand inspect the product this manual refers to. The responsibilities, competence andsupervision of all personnel involved in installation, operation, maintenance andinspection must be clearly defined by the operator.

Deficits in knowledge must be rectified by means of training and instructionprovided by sufficiently trained specialist personnel. If required, the operator cancommission the manufacturer/supplier to train the personnel.

Training on the product must always be supervised by specialist technical personnel.

2.5 Consequences and risks caused by non-compliance with this manual

▪ Non-compliance with this operating manual will lead to forfeiture of warrantycover and of any and all rights to claims for damages.

▪ Non-compliance can, for example, have the following consequences:

– Hazards to persons due to electrical, thermal, mechanical and chemicaleffects and explosions

– Failure of important product functions

– Failure of prescribed maintenance and servicing practices

– Hazard to the environment due to leakage of hazardous substances

2.6 Safety awareness

In addition to the safety information contained in this manual and the intended use,the following safety regulations shall be complied with:

▪ Accident prevention, health and safety regulations

▪ Explosion protection regulations

▪ Safety regulations for handling hazardous substances

▪ Applicable standards and laws

2.7 Safety information for the user/operator

▪ Fit contact guards supplied by the operator for hot, cold or moving parts, andcheck that the guards function properly.

▪ Do not remove any contact guards during operation.

▪ Provide the personnel with protective equipment and make sure it is used.

▪ Eliminate all electrical hazards. (In this respect, refer to the applicable nationalsafety regulations and/or regulations issued by the local energy supplycompanies.)

2.8 Safety information for maintenance, inspection and installation work

▪ Modifications or alterations are only permitted with the manufacturer's priorconsent.

▪ Use only original spare parts or parts authorised by the manufacturer. The use ofother parts can invalidate any liability of the manufacturer for resulting damage.

▪ The operator ensures that all maintenance, inspection and installation work isperformed by authorised, qualified specialist personnel who are thoroughlyfamiliar with the manual.

▪ Any work on the product shall only be performed when it has been disconnectedfrom the power supply (de-energised).

▪ Carry out work on the product during standstill only.

▪ As soon as the work has been completed, re-install and/or re-activate any safety-relevant and protective devices. Before returning the product to service, observeall instructions on commissioning.

2 Safety

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2.9 Unauthorised modes of operation

Never operate the product outside the limits stated in the data sheet and in thismanual.

The warranty relating to the operating reliability and safety of the product suppliedis only valid if the product is used in accordance with its intended use.

2.10 Software Changes

The software has been specially created for this product and thoroughly tested.It is impermissible to make any changes or additions to the software or parts of thesoftware. Software updates supplied by KSB are excluded from this rule.

2.11 Electromagnetic compatibility

The EMC Directive sets out the requirements concerning the interference immunityand the RFI emissions of electrical equipment.

2.11.1 Requirements to EN 61800-3-2 – Line harmonics

The product is a device for professional applications as defined by EN 61000-3-2.

If the product is connected to the public low-voltage mains, appropriate measuresmust be taken or a connection approval be obtained from the local energy supplycompany.

No connection approval is required when connecting to an industrial power supply.

Drives ≤ 1000 W

Drives > 1000 W

2 Safety

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3 Transport/Temporary Storage/Disposal

3.1 Checking the condition upon delivery

1. On transfer of goods, check each packaging unit for damage.

2. In the event of in-transit damage, assess the exact damage, document it andnotify KSB or the supplying dealer (as applicable) and the insurer about thedamage in writing immediately.

3.2 Transport

DANGER

Improper transportDanger to life from falling parts!

▷ Only transport the motor in the specified position.

▷ Always use all lifting lugs available at the motor during transport.

▷ Always screw in lifting lugs (lifting eyebolts) up to the contact face and tighten.

▷ Use suitable, permitted lifting accessories.

Only remove any transport locks provided prior to commissioning and store ordisable. Use transport locks for additional transport tasks or re-enable.

To transport the motor, suspend it from the lifting tackle as shown.

Fig. 1: Transporting motor up to size 132

3 Transport/Temporary Storage/Disposal

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Fig. 2: Transporting motor from size 160

3.3 Storage

Exposed locating surfaces (shaft ends, flange faces, centring spigots) are treated witha layer of temporary corrosion protection (< 6 months) for transport. Use suitablecorrosion protection measures for extended storage periods.

Rotate the shafts once annually to avoid permanent standstill markings. Extendedstorage periods decrease the service life (increase ageing) of the grease applied tothe bearings.

Replace closed bearings after 48 months of storage.

Outdoor storage

CAUTIONDamage during storage by humidity, dirt or verminCorrosion/contamination of the drive!

▷ For outdoor storage, cover the (packaged or unpacked) drive and accessorieswith waterproof material. Covers or tarpaulins used to protect against theelements must not contact the surface of the stored goods.

▷ Ensure sufficient air circulation by inserting wooden spacers.

▷ To ensure protection against floor moisture, arrange motors and packagedmotors on pallets, bars or foundations.

▷ Prevent the possibility of product sinking into the ground.

Implement appropriate measures to accommodate extreme climatic conditions, e.g.salty and/or dusty, moist atmospheres.

Indoor storage

Storage rooms should provide protection against extreme weather conditions and bedry, dust-free, frost-free, jolt-free, vibration-free and well ventilated.

3.4 Disposal/recycling

The product is classified as special waste due to several installed components:

Exposed metal parts

Storage period

Closed bearings

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1. Dismantle product.

2. Separate materials e.g.:- Aluminium - Plastic cover (recyclable plastic)- Line chokes with copper windings- Copper lines for internal wiring

3. Dispose of materials in accordance with local regulations or in anothercontrolled manner.PCBs, power electronics, capacitors and electronic components are all specialwaste.

3 Transport/Temporary Storage/Disposal

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4 Description

4.1 General description

Magnetless synchronous reluctance motor of efficiency class IE4, in compliance withIEC CD 60034-30 Ed. 2, 05-2011, for operation with KSB PumpDrive S without rotorposition sensors

4.2 DesignationExample: A 200L 4 11 0B3

Table 4: Key to the designation

Code DescriptionA Basic design200L Shaft centreline height [mm]4 Rated speed [rpm], e.g. 4 = 1500 rpm11 Core pack length/Voltage0B3 Basic type of construction

4.3 Name plate

KSB Aktiengesellschaft Frankenthal67227 Frankenthal IE4

3~IEC60034

MatkWV1/minA

IPSN

Typcos φHz°CambNmkg Insul.

Eff 4/4Eff 3/4Eff 1/2

Made in Germany

EN50347IE4 acc. IEC/CD 60034-30 Ed. 2

2

1

34

56

7891011121314

151617

18

1920

Fig. 3: Name plate (example)

1 Efficiency class 2 Type series3 Technical standard, minimum

efficiency4 Efficiency at rated operating point

5 Efficiency at ¾ rated load 6 Efficiency at ½ rated load7 Thermal class 8 Enclosure9 Weight 10 Rated torque

11 Maximum ambient temperatureunder full-load conditions

12 Rated frequency

13 Power factor (between motor andPumpDrive, no effect on powersupply)

14 Type designation

15 Serial number 16 Rated current17 Rated speed 18 Rated voltage for supply inverter19 Rated power 20 KSB material number

4 Description

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4.4 Technical data

Table 5: Technical data

Characteristic ValueInsulation class FAmbient temperature 40 °CStarting torque in % of rated torque Max. 10 s 100 %

Continuous 50 %Maximum torque in % of rated torque 110 %Enclosure IP55Paint coat RAL 1036

4.5 Sizes

▪ Shaft centreline height: 71M - 225M

▪ Rated power: 0.55 kW - 45 kW

Table 6: Mounting arrangements

Basic type ofconstruction

Sizes Further mounting arrangements

B3 All B6, B7, B8, V5, V6V15 Up to and including 132 V1, V3, V35, B5, B35

From 160 B35, V35

4.6 Mounting arrangements

Table 7: Mounting arrangements for B3 basic type of construction

Basic type of construction Further mountingarrangements

Sizes

H1 ≤ 132 H1 ≤ 160

IM B3 IM B6

✔ ✔

IM B7

✔ ✔

IM B8

✔ ✔

4 Description

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Basic type of construction Further mountingarrangements

Sizes

H1 ≤ 132 H1 ≤ 160

IM V5

✔ ✔

IM V6

✔ ✔

Table 8: Mounting arrangements for V15 basic type of construction

Basic type of construction Further mountingarrangements

Sizes

H1 ≤ 132 H1 ≤ 160

IM V15

IM V1

✔1) -

IM V3

✔1) -

IM V35

✔ ✔

1) Feet can be removed from IM V15 basic type of construction

4 Description

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Basic type of construction Further mountingarrangements

Sizes

H1 ≤ 132 H1 ≤ 160

IM B5

✔1) -

IM B35

✔ ✔

4.7 Noise characteristics

Table 9: Sound pressure level

Rated speed[rpm]

Rated power[kW]

Size Sound pressure level2)

[dB (A)]

3000 1500✘ - 0,55 71M 70✘ - 0,75 80M 70✘ - 1,1 80M 70✘ - 1,5 90S 70✘ - 2,2 90L 70✘ - 3 100L 71✘ - 4 112M 71✘ - 5,5 132S 71✘ - 7,5 132S 71✘ - 11 160M 71✘ - 15 160M 71✘ - 18,5 160L 72✘ - 22 180M 72✘ - 30 200L 72✘ - 37 200L 72✘ - 45 225M 72- ✘ 0,55 80M 60- ✘ 0,75 80M 60- ✘ 1,1 90S 60- ✘ 1,5 90L 60- ✘ 2,2 100L 60- ✘ 3 100L 60- ✘ 4 112M 61- ✘ 5,5 132S 61- ✘ 7,5 132M 61- ✘ 11 160M 61- ✘ 15 160L 61- ✘ 18,5 180M 62- ✘ 22 180L 62

2) measured at idle with rated speed to IEC 60034-9

4 Description

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Rated speed[rpm]

Rated power[kW]

Size Sound pressure level2)

[dB (A)]

3000 1500- ✘ 30 200L 62- ✘ 37 225S 62- ✘ 45 225M 62

4.8 Balancing

The rotors are balanced dynamically in accordance with the ISO 1940-1 standard. Therotor is balanced to balance quality grade G 2.5.

Marking

▪ As a standard, the rotors are balanced dynamically with a half key ("H") inaccordance with ISO 21940-32 requirements. The output element must also bebalanced with a half key in accordance with the key convention.

2) measured at idle with rated speed to IEC 60034-9

4 Description

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5 Installation at Site

5.1 Safety regulations

DANGER

Installation in potentially explosive atmospheresExplosion hazard!

▷ Never install the motor in potentially explosive atmospheres.

WARNINGElectrical machines have hot surfaces. Fatal or severe injuries and substantialdamage to property can occur if the required covers are removed or if the machinesare not handled, operated or maintained properly.

▪ Let the drive first cool down before you start to work on it.

▪ Only remove covers if indicated.

▪ Parts (lines, etc.) must not come into contact with the machine housing.

▪ Check the technical data on the label/signs affixed to the machine housing.

5.2 Checks to be carried out prior to installationPlace of installation

WARNINGInstallation on mounting surface which is unsecured and cannot support the loadPersonal injury and damage to property!

▷ Use a concrete of compressive strength class C12/15 which meets therequirements of exposure class XC1 to EN 206-1.

▷ The mounting surface must have set and must be completely horizontal andeven.

▷ Observe the weights indicated.

1. Check the structural requirements. All structural work required must have been prepared in accordance with thedimensions stated in the outline drawing/general arrangement drawing.

Installation altitude

≤ 1000 metres above MSL

Protective roof/additional roofing

Install a protective roof or additional roofing for vertical installation.

▪ For vertical machine installation with the shaft end pointed downwards toprevent foreign objects from falling into the fan hood.

▪ For vertical machine installation with the shaft end pointed upwards to preventfluid ingress along the length of the shaft.

For installation or storage in an outdoor environment, shield the drive byimplementing suitable protection measures in order to prevent condensation fromforming on the electronics and to avoid the long-term effects caused by directexposure to sunlight, rain, snow, ice and dust.

Vertical installation

Outdoor installation

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Levelness of bearing surfaces

For motors up to a size of 132, the support feet can be installed or removed. Fromsize 160, however, the support feet are integrally cast, which is why the range ofinstallation types possible from this size onwards is limited (see section ).

Table 10: Levelness of bearing surfaces for foot-mounted motors

Size (BG) Levelness (mm)≤ 132 0,10≥ 160 0,15

Aeration

WARNINGImproper installationMotor overheated!

▷ Maintain the specified minimum distances to neighbouring assemblies.

▷ Never restrict the ventilation ducting to/from the motor.

▷ Prevent exhaust air from neighbouring assemblies from being taken in directly.

X

Fig. 4: Minimum distance X

Table 11: Minimum distance X to neighbouring assemblies

Size Minimum distance X [mm]71 -100 25112-132 30160-180 45200-225 50

5.3 Installing the motor or electric driveChecks prior to installation work

▪ Repair any damage to the paintwork.

▪ Use white spirit to remove any anti-corrosives applied to exposed metal partsthat are required to ensure proper assembly and/or installation of the machine.

Alignment and fastening

NOTEMaintain the vibration levels to ISO 10816-1 during operation.

Observe the following when aligning and fastening:

▪ Even support

▪ Proper foot and flange mounting

▪ Avoid rigid coupling

▪ Ensure precise alignment for direct coupling

▪ Ensure that mounting surfaces are free from contamination

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▪ Avoid resonances caused by the structure at the rotational frequency and doublemains frequency.

▪ Unusual noise that may occur when rotating the rotor by hand

The following measures are required to compensate radial misalignment at thecoupling and horizontally adjust the motor or electric drive in relation to themachine:

▪ Vertical positioningTo avoid distortion (warping) of the machines, place thin metal sheets under thesupport feet for vertical positioning. The number of shims should be restricted toa minimum, in other words, they should only be stacked if this is unavoidable.

▪ Horizontal positioning For horizontal positioning, laterally shift the motor or electric drive on thefoundation while maintaining axial alignment (to prevent angularmisalignment).

▪ Ensure even, circumferential axial clearance at the coupling when positioning.

▪ Smooth running characteristicsA stable, vibration-free foundation to DIN 4024 and exact alignment of thecoupling as well as a well-balanced output element (coupling, pulley, fan, etc.)are prerequisites for smooth, vibration-free operation.

▪ Complete balancing of the machine with the output element may be required.Information and evaluation criteria to ISO 10816

▪ Foot/flange mountingUse the thread sizes specified by EN 50347 for fastening the foot and flange ofthe motor or electric drive to the foundation and to the machine flange,respectively. Fasten the machine at four foot holes or flange bolt holespositioned in rectangular arrangement to each other. The customer is responsiblefor selecting the strength of the fastening elements. Property class 5.6 or higheris recommended for fastening elements up to size 160; from size 180, propertyclass 8.8 or higher is recommended.

Lifting lugs that have been screwed in must either be tightened or removed afterinstallation.

5.4 Electrical connection

WARNINGIncorrect connection to the mainsDamage to the mains network, short circuit!

▷ Observe the technical specifications of the local energy supply companies.

DANGER

Hazardous voltageDanger of death from electric shock!

▷ Have all work performed only by qualified specialist personnel and only whenthe drive is at a standstill and secured against unintentional start-up. This alsoapplies to auxiliary circuits (e.g. standstill heater).

▷ The drive assembly must not be electrically connected at any point in time whenwork is performed on open terminal boxes.

▷ Supply system performance that deviates from the rated values for voltage,frequency, waveform and symmetry increase heat build-up and influenceelectromagnetic compatibility.

Observe the following when performing any work on the terminal box:

▪ Always use the original seal to close the terminal box and ensure that it is dust-and watertight.

▪ Do not damage components on the inside of the terminal box (e.g. terminalboard and cable connections).

Compensation of radialmisalignment at the

coupling and horizontaladjustment

Terminal box

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▪ Ensure that no foreign bodies, contamination or moisture are present in theterminal box. Terminal box cable entries to DIN 42925

▪ Close additional open cable entries using O-rings or suitable gaskets.

▪ Observe prescribed tightening torques for cable glands and other screws/bolts.

▪ Secure keys for test runs without output element.

▪ When retrofitting cable glands to safeguard the required level of enclosureprotection, ensure that the O-ring is seated properly on the outside of theterminal box.

NOTETo establish a connection, only use the connecting cables included in the KSBadapter kit with the conductor cross-section area required. If other cables are to befitted to establish a connection to the motor terminal board, always use cable lugsthat are compatible with the conductor cross-section and bolt size.

Connecting the motor

U1 V1 W1

U2 V2W2

U V W

KSB PumpDrive S

KSB SuPremE

PE

PE

Fig. 5: Terminal board

1. Check the available mains voltage against the data on the motor name plate.

2. Knock out any knock-out openings in the terminal box. While doing this, avoidcausing damage to the terminal board, cable connections, etc. inside theterminal box.

3. Connect the motor in star configuration to KSB PumpDrive S. Connect theU2/V2/W2 terminals using the star point bridges supplied. Use the U1, V1 and W1 terminals to connect the motor to the U1, V1 and W1terminals on PumpDrive S.

4. Connect earth conductor.

Table 12: Compatible conductor cross-section

Size Max. compatible conductor cross-section[mm²]

71 ... 80 490 ... 160 M 6160 L 16180 25200 ... 225 50

Table 13: Bolt size of earth conductor

Size Thread size for earth conductor63 ... 90 M 3.5 / M 4100 ... 112 M 5

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Size Thread size for earth conductor132 ... 180 M 6200 ... 225 M 8

The motors are configured for clockwise and anti-clockwise rotation as a standard.Connecting the power cables in the phase sequence to U1, V1 and W1 ofPumpDrive S results in clockwise rotation (from the perspective of the drive-side shaftend). Interchanging two connections results in anti-clockwise rotation (e.g. U, V, W).The parameter settings for PumpDrive S can be altered to reverse the direction ofrotation without changing a connection. See the PumpDrive S manual.

5.4.1 Tightening torques

WARNINGDamage to cable sheathLine-to-line fault!

▷ Adapt tightening torques to the cable sheath materials.

For cable glands made from metal and plastic for establishing a direct connection toa drive, and for other glands (e.g. reducers), refer to the following table to apply thecorrect tightening torques.

Table 14: Bolt sizes and tightening torques for the electrical connection

Size Terminalbox/

Terminalbox cover

Terminalboard

connections

Terminalboard

fastening

Earthconductorconnection

Cable gland

Number of bolts 8 6 2 11 171 Thread M5 M5 M5 M5 M25

Tightening torque [Nm] 4,5 2 45 6 480 Thread M5 M5 M5 M5 M25

Tightening torque [Nm] 4,5 2 4,5 6 490 Thread M5 M5 M5 M5 M25

Tightening torque [Nm] 4,5 2 4,5 6 4100 Thread M5 M5 M5 M5 M25

Tightening torque [Nm] 4,5 2 4,5 6 4112 Thread M5 M5 M5 M5 M25

Tightening torque [Nm] 45 2 4,5 6 4132 Thread M5 M5 M5 M5 M25

Tightening torque [Nm] 4,5 2 4,5 6 4160 Thread M6 M5 M5 M5 M32

Tightening torque [Nm] 10 2 4,5 6 6180 Thread M6 M5/ M8 M5/ M8 M5/ M8 M32

Tightening torque [Nm] 10 2/ 6 4,5/ 9,5 6/23 6200 Thread M8 M8 M8 M8 M40

Tightening torque [Nm] 23 6 9,5 23 6225 Thread M8 M8 M8 M8 M40

Tightening torque [Nm] 23 6 9,5 23 6

Tightening torques of cable glands

WARNINGDamage to cable sheathDamage to drive!

▷ Adapt tightening torques to the cable sheath materials.

For cable glands made from metal and plastic for establishing a direct connection toa drive, and for other glands (e.g. reducers), refer to the following table to apply thecorrect tightening torques.

Direction of rotation

Cable glands

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Table 15: Bolt sizes and tightening torques for mechanical components

Size End shields Fan hood Fastening of PumpDriveS motor housing

Number of bolts 8 6 271 Thread M5 M5 M6

Tightening torque [Nm] 6 6 1080 Thread M5 M5 M8

Tightening torque [Nm] 6 6 2390 Thread M5 M5 M8

Tightening torque [Nm] 6 6 23100 Thread M6 M5 M8

Tightening torque [Nm] 10 6 23112 Thread M8 M5 M10

Tightening torque [Nm] 23 6 46132 Thread M8 M5 M103)

Tightening torque [Nm] 23 6 46160 Thread M10 M6 M12

Tightening torque [Nm] 46 10 80180 Thread M10 M6 M12

Tightening torque [Nm] 46 10 80200 Thread M12 M6 M12

Tightening torque [Nm] 80 10 80225 Thread M12 M6 M12

Tightening torque [Nm] 80 10 80

5.5 Installing and removing drive components

▪ To install drive components (coupling, pulley, etc.), use the thread on the shaftend and heat up the components if necessary.

▪ Use an appropriate device for removal.

▪ Do not apply hard impacts (e.g. with a hammer or similar) when installing andremoving.

▪ Observe the maximum permissible radial and axial forces transmitted via theshaft end to the machine bearing and do not exceed them.

3) Adaptation to PumpDrive via additional motor feet.

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6 Commissioning/Start-up/Shutdown

6.1 Checking insulation resistance

Prior to commissioning and following longer periods of storage or inactivity, theinsulation resistance will need to be checked and verified.

DANGER

Hazardous voltageDanger of death from electric shock!

▷ Have all work performed only by qualified specialist personnel and only whenthe drive is at a standstill and secured against unintentional start-up. This alsoapplies to auxiliary circuits (e.g. standstill heater).

▷ The drive assembly must not be electrically connected at any point in time whenwork is performed on open terminal boxes.

DANGER

Hazardous voltage at the terminalsDanger of death from electric shock!

▷ Ensure that no line supply voltage can be applied if any supply feeder cables areconnected.

▷ After you measure and determine the insulation resistance, discharge thewinding by connecting it to earth potential.

Table 16: Limit values for minimum insulation resistance and critical insulationresistance of stator winding

Rated voltage UN < 1 kV

Measured voltage 500 - 1000 VMinimum insulation resistance for new,cleaned or reconditioned windings

200 MΩ

Critical specific insulation resistance aftera long operating time

0.5 MΩ / kV

▪ When carrying out measurements, assume a value ≠ 25 °C and convert themeasured value to reference temperature 25 °C to make a comparison with theabove table.

– The insulation resistance halves for every 10 K increase in temperature.

– The insulation resistance doubles for every 10 K decrease in temperature.

▪ Dry, as-new windings typically have insulation resistances in excess of 100 -2000 MΩ, depending on the size of the winding, the variant and rated voltage. Ifthe insulation resistance is close to the minimum value, the cause could bemoisture and/or contamination.

▪ During operation, the insulation resistance of the windings can be reduced to thecritical level by environmental and operational influences. For a windingtemperature of 25 °C, the critical insulation resistance can be determined bymultiplying the rated voltage (kV) by the specific critical resistance value (0.5 MΩ/kV).

Critical resistance for rated voltage UN = 400 V: 400 V x 0.5 MΩ / kV = 0.2 MΩ

✓ Observe the operating instructions for the insulation tester used.

1. Remove any connected main circuit cables from the terminals.

2. Measure the insulation resistance of the winding with respect to the machineframe at a winding temperature of 20 to 30 °C if possible. Other values apply tothe insulation resistance for different temperatures.

3. The final resistance value is reached after approximately one minute.

⇨ Read the insulation resistance.

Example:

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If the measured value reaches or falls below the critical insulation resistance, theinsulation can be damaged and voltage flashovers can occur.

If the measured value is close to the critical value, keep checking the insulationresistance at appropriately frequent intervals for some time.

Dry the windings or thoroughly clean and dry them if the rotor is removed. Note thatthe insulation resistance of dried, clean windings is lower than that of warmwindings. The insulation resistance can only be correctly evaluated after convertingto the reference temperature of 25 °C.

6.2 Measures prior to commissioning

NOTECommissioning only in connection with PumpDrive S.

Commissioning/Start-up

Observe the following prior to commissioning:

▪ Proper installation and alignment of motor or electric drive

▪ Connection of motor or electric drive in accordance with direction of rotationspecified

▪ Operating conditions correspond to data specified on rating plate

▪ Correct configuration of output elements, depending on type (e.g. alignmentand balancing of couplings, belt forces for belt drive, tooth forces and toothflank clearance for gearwheel drive, radial and axial clearance for coupled shafts)

▪ Maintenance of minimum insulation resistances and minimum gap clearances

▪ Proper arrangement of earthing and equipotential bonding connections

▪ Tightening of all fastening bolts, connecting elements, and electrical connectionswith the specified tightening torques

▪ Removal of screwed-in lifting lugs following installation or securing againstslackening

▪ Manually turn the rotor to verify whether it rubs.

▪ Implementation of all measures preventing accidental contact with moving andlive parts

▪ If the shaft end is not used, cover the unused shaft end and secure the key toprotect it from being thrown off.

▪ Parts (lines, etc.) that are sensitive to temperature must not come into contactwith the machine frame.

Returning to service

Observe the following prior to returning to service after having carried out amaintenance routine or following an extended period of inactivity:

▪ Verify that the shaft can rotate freely while the motor is still de-energised.

▪ Follow the instructions in the section titled "Commissioning".

6.3 Start-up

The motor can only be started from a standstill using the control panel or controllerof the supplying PumpDrive. Re-check the direction of rotation immediately afterstarting.

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6.4 Supervision of operation

WARNINGRotating or live partsDeath, serious injury or damage to property

▷ If covers have to be removed, disconnect the drive beforehand.

▷ Avoid touching active or rotating parts.

WARNINGHot surfaceRisk of burns!

▷ Avoid touching the surface area after having operated the drive for anextended period.

WARNINGCondensing air humidity inside machine if machine and/or ambient temperaturesfrequently changeRisk of corrosion by condensation!

▷ If fitted, open the screw plugs to drain the water subject to ambient andoperating conditions, drain the water, then close again.

▷ If the machine features drain plugs, water can drain by itself.

While the product is in operation, observe and check the following:

▪ Deviations from normal operation such as increased power consumption,temperatures or vibrations, unusual noises or odours, tripping of monitoringdevices, etc.

▪ If rough running or abnormal noises are detected, switch off the machine anddetermine the cause during run-down.

▪ If rotation by hand improves immediately after switching off, the causes aremagnetic or electrical phenomena. If rotation by hand does not improve afterswitching off, the causes are mechanical phenomena: e.g. unbalance of theelectrical machine or the driven machine, poor alignment of the machine train,operation of the machine at system resonance (system = machine + base frame +foundation, etc.)

▪ If mechanical operation of the machine is OK, switch on the cooling equipment,if any, and continue to observe the machine for a while as it runs under no-loadconditions.

Introduce a load if operation is OK. Check running characteristics and read andlog values for voltage, current and output. Also read and log relevant values ofthe driven machine if possible.

▪ Monitor and log temperatures of the bearings, windings, etc. until the steadystate has been reached by using whatever measuring devices are available.

▪ Check the effectiveness of the cooling system for frequent switching or braking,or if the operating speed continually changes below the nominal speed.

6.5 Idle periodsBrief idle periods

Extended idle periods (> 1 month)

For extended idle periods (> 1 month), start up the machine regularly (e.g. once permonth), or at least turn the rotor. Refer to the "Start-up" section before switching onthe machine in order to restart it. For machines with a rotor shipping brace, removethis brace prior to turning the rotor.

If you plan to decommission the machine for more than 12 months, implementappropriate corrosion protection, preservation, packaging and drying measures.

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6.6 Shutdown

The motor is only deemed to be shut down if the supplying PumpDrive S is de-energised. Simply switching the PumpDrive S to the "OFF" mode does not providereliable protection against unintentional restart.

1. Completely de-energise the drive.

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7 Servicing/Maintenance

7.1 Safety regulations

DANGER

Improperly serviced/maintained pump/pump set/pump partsDamage to pump/pump set/pump parts!

▷ Regularly service/maintain the pump/pump set/pump parts.

▷ Prepare a maintenance schedule with special emphasis on lubricants, shaft sealand coupling.

The operator ensures that all maintenance, inspection and installation work isperformed by authorised, qualified specialist personnel who are thoroughly familiarwith the manual.

WARNINGUnintentional starting of the drive or pump setRisk of injury by moving components and shock currents!

▷ Always make sure the electrical connections are disconnected before carryingout work on the drive or pump set. In addition to the main circuits, ensure thatsupplementary and auxiliary circuits are also disconnected.

▷ Note the capacitor discharge time. After switching off PumpDrive S, waitfive minutes until dangerous voltages have discharged.

▷ Ensure that the pump set cannot be switched on unintentionally.

WARNINGUnintentional starting of pump setRisk of injury by moving parts!

▷ Make sure that the pump set cannot be started up unintentionally.

▷ Always make sure the electrical connections are disconnected before carryingout work on the pump set.

WARNINGFluids and supplies posing a health hazard and/or hot fluids or suppliesRisk of injury!

▷ Observe all relevant laws.

▷ When draining the fluid take appropriate measures to protect persons and theenvironment.

▷ Decontaminate pumps which handle fluids posing a health hazard.

WARNINGInsufficient stabilityRisk of crushing hands and feet!

▷ During assembly/dismantling, secure the pump (set)/pump parts to preventtipping or falling over.

A regular maintenance schedule will help avoid expensive repairs and contribute totrouble-free, reliable operation of the pump, pump set and pump components with aminimum of maintenance expenditure and work.

NOTEAll maintenance, service and installation work can be carried out by KSB Service orauthorised workshops. Find your contact in the attached "Addresses" booklet or onthe Internet at "www.ksb.com/contact".

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Never use force when dismantling and reassembling the drive.

7.2 Maintenance/inspection

7.2.1 Supervision of operation

WARNINGRotating or live partsDeath, serious injury or damage to property

▷ If covers have to be removed, disconnect the drive beforehand.

▷ Avoid touching active or rotating parts.

WARNINGHot surfaceRisk of burns!

▷ Avoid touching the surface area after having operated the drive for anextended period.

WARNINGCondensing air humidity inside machine if machine and/or ambient temperaturesfrequently changeRisk of corrosion by condensation!

▷ If fitted, open the screw plugs to drain the water subject to ambient andoperating conditions, drain the water, then close again.

▷ If the machine features drain plugs, water can drain by itself.

While the product is in operation, observe and check the following:

▪ Deviations from normal operation such as increased power consumption,temperatures or vibrations, unusual noises or odours, tripping of monitoringdevices, etc.

▪ If rough running or abnormal noises are detected, switch off the machine anddetermine the cause during run-down.

▪ If rotation by hand improves immediately after switching off, the causes aremagnetic or electrical phenomena. If rotation by hand does not improve afterswitching off, the causes are mechanical phenomena: e.g. unbalance of theelectrical machine or the driven machine, poor alignment of the machine train,operation of the machine at system resonance (system = machine + base frame +foundation, etc.)

▪ If mechanical operation of the machine is OK, switch on the cooling equipment,if any, and continue to observe the machine for a while as it runs under no-loadconditions.

Introduce a load if operation is OK. Check running characteristics and read andlog values for voltage, current and output. Also read and log relevant values ofthe driven machine if possible.

▪ Monitor and log temperatures of the bearings, windings, etc. until the steadystate has been reached by using whatever measuring devices are available.

▪ Check the effectiveness of the cooling system for frequent switching or braking,or if the operating speed continually changes below the nominal speed.

7.2.2 Servicing/maintenance

Careful and regular maintenance, inspections and overhauls are essential foridentifying and eliminating faults in good time before they can cause any damage.Operating conditions and characteristics can vary widely. For this reason, only general

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maintenance intervals for trouble-free operation can be specified here. Maintenanceintervals should therefore be scheduled to suit the local conditions (dirt, switchingfrequency, load, etc.).

If problems or unusual conditions arise that represent electrical or mechanicaloverstressing of the three-phase motor (e.g. overload, short circuit), carry out thenecessary inspection work immediately.

Measures following expiry of the operating intervals or dates:

Action Operating intervals Dates/periodsInitial inspection Every 500 operating hours Every 6 months at the

latestCleaning Depending on local degree

of pollution-

General inspection Approximately every14,000 operating hours

At least every 2 years

Operating conditions and characteristics can vary widely. For this reason, only generalmaintenance intervals for trouble-free operation can be specified here.

7.2.3 Inspection

Initial inspection

The initial inspection following assembly or repair work carried out on the three-phase motor typically takes place after approximately 500 hours of operation orevery 6 months at the latest.

During operation, check whether:

▪ The specified electrical characteristics are complied with.

▪ Permissible temperatures at the bearings are not exceeded.

▪ The smooth running characteristics and motor noise of the three-phase motorhave not deteriorated.

At a standstill, check whether:

▪ Depressions and cracks are visible in the foundation or not.

Immediately correct impermissible deviations that are detected during inspectionwork.

NOTEFurther inspections/tests may be required in accordance with the additionaloperating manuals or in accordance with the particular system-specific conditions.

General inspection

Once annually

Check the following during operation:

▪ The specified electrical characteristics are complied with.

▪ The permissible temperatures at the bearings are not exceeded.

At a standstill, check whether:

▪ Depressions and cracks are visible in the foundation or not.

▪ The three-phase motor is aligned within the permissible tolerance ranges.

▪ All the fastening bolts/screws for the mechanical and electrical connections havebeen securely tightened.

▪ The insulation resistances of the windings are sufficient.

▪ Cables and insulating parts are in good condition and there is no evidence ofdiscolouring.

Immediately correct impermissible deviations that are detected during inspectionwork.

Inspection interval

Procedure

Inspection interval

Procedure

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7.2.3.1 Correct damage to paintwork

WARNINGDamage to paintworkRisk of corrosion!

▷ Immediately correct damage to paintwork to ensure sufficient corrosionprotection.

Contact the service centre before you start to correct damage to paintwork. Theservice centre will provide you with additional information about proper layeringand correcting any damage.

7.2.3.2 Bearings

Extended storage periods decrease the service life of the grease applied to thebearings. For sealed-for-life bearings, extended storage periods decrease the servicelife of the bearings. It is recommended that you replace the bearings or bearinggrease after 12 months of continuous storage. If the storage period exceeds 4 years,completely replace the bearings or the bearing grease.

Recommended bearing replacement interval under normal operating conditions:

Table 17: Bearing replacement

Coolant temperature Operating mode Bearing replacementintervals

40 °C Horizontal couplingoperation

40,000 hours

40 °C With axial and radial forces 20,000 hours

NOTEOperating hours are reduced e.g. for vertical machine installations, high vibrationand shock loads, frequent reversing duty, higher coolant temperature and higherrotating speeds.

7.3 Dismantling the motor

7.3.1 General information/safety regulations

WARNINGHot surfaceRisk of injury!

▷ Allow the pump set to cool down to ambient temperature.

WARNINGImproper lifting/moving of heavy assemblies or componentsPersonal injury and damage to property!

▷ Use suitable transport devices, lifting equipment and lifting tackle to moveheavy assemblies or components.

Observe the general safety instructions and information. (⇨ Section 7 Page 28)For dismantling and reassembly, refer to the general assembly drawing.

In the event of damage, you can always contact our service departments.

Prior to dismantling, label the respective assignment of fastening elements as well asthe arrangement of internal connections required for reassembling.

▪ Replace any corroded bolts.

▪ Never damage live parts of the insulation.

Bearing life

Bearing replacement

Switching connections

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▪ Document position of any rating and additional plates or labels to be removed.

▪ Avoid damaging the centring spigots.

Protect bearings against ingress of contamination and moisture.

7.3.2 Removing the protective roof (optional)

1. Unscrew fastening bolts of the protective roof.

2. Remove protective roof.

7.3.3 Dismantling the fan hood

1. Remove bolts of the fan hood.

2. Push the fan hood back to remove it.

7.3.4 Dismantling the fan

1. Remove the clamping screws or circlip (depending on the size).

2. Pull off the fan using a suitable tool.

7.3.5 Dismantling the rotor

CAUTIONIncorrect dismantlingDamage to the rotor core pack!

▷ Always place the rotor on suitable pedestals.

Fig. 6: Setting down the rotor

1. Remove non-drive-end and drive-end keys.

2. Remove the bolts from the drive-end motor end shield.

3. Stand the motor housing upright (drive end up) and pull the end shield androtor out of the motor housing using suitable lifting equipment.

7.3.6 Dismantling the bearings

Fixed bearing at drive end

1. Remove drive-end key from shaft.

2. Remove the circlip or bearing cover from the end shield, then remove the endshield.

3. Pull off the bearing using a suitable tool.

Radial bearing at non-drive end

1. Pull off the spring washer from the shaft end.

2. Pull off the bearing using a suitable tool.

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7.4 Assembling the motor

7.4.1 Assembly

Assembly information

The machine should be assembled on a marking-out plate if possible. This will ensurethat the foot areas are properly aligned.

Assembly

Caution

Do not damage the windings that protrude from the stator frame when affixing theend shield!

7.4.2 Fitting the bearings

Drive-end fixed bearing

CAUTIONIncorrect assemblyDamage to the shaft seal ring!

▷ Ensure correct centring when installing the rotor in the motor housing.

1. Fit the specified bearing on the shaft.

2. Mount end shield.

3. Affix bearing onto the end shield with circlip or bearing cover.

4. Attach drive-end key to shaft.

Non-drive-end radial bearing

1. Fit the specified bearing on the shaft.

2. Install the spring washer on the shaft.

7.4.3 Installing the rotor

CAUTIONIncorrect assemblyDamage to the shaft seal ring!

▷ Ensure correct centring when installing the rotor in the motor housing.

1. Apply liquid sealant to the centring spigot of the end shield and the housing.

2. Stand the motor housing upright (drive end up) and guide the end shield androtor into the motor housing using suitable lifting equipment.

3. Tighten the bolts on the drive-end bearing end shield (⇨ Section 5.4.1 Page 22) .4. Insert non-drive-end key.

7.4.4 Mounting the fan

1. Fit the fan.

2. Fit clamping screws or circlip (depending on size).

7.4.5 Mounting the fan hood

1. Position fan hood and affix with bolts (⇨ Section 5.4.1 Page 22) .

7.4.6 Mounting the protective roof (optional)

1. Place the protective roof on the motor.

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2. Tighten fastening bolts of the protective roof.

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8 Troubleshooting

WARNINGImproper working to correct problems with the pump/pump set/pump partsRisk of injury!

▷ Observe the relevant information of this manual and the manufacturer'sproduct literature of accessory parts when carrying out any work to correctproblems with the pump/pump set/pump parts.

If problems occur that are not described in the following table, consultation withKSB’s customer service is required.

Drive does not start.

Rumbling noise during start-up.

Rumbling noise during operation.

Overheating during no-load operation

Overheating with load.

Grinding noise

Radial vibrations

Axial vibrations

Wrong direction of rotation

Table 18: Faults

A B C D E F G H I Possible causes Remedy✘ No voltage Check mains fuse, mains voltage and

operating status of PumpDrive S✘ Phase failure on PumpDrive S Check phase and reinsert fuse if required✘ Mains cables connected incorrectly/

Fault in supply lineCheck wiring

✘ Mains fuse rating too small for PumpDriveS input current

Observe connected loads from theproject planning information forPumpDrive S and observe VDE 0100requirements.

✘ Permissible voltage range undershot/exceeded

Check output voltage of PumpDrive Sand operate drive using requiredvoltage

✘ No enable Insert bridge in PumpDrive S/safeguardenable via field bus

✘ No setpoint signal (internal/external) Check setpoint signal (internal/external);setpoint must exceed actual value

✘ Sensor (signal) fault Check sensor and sensor cable✘ Short circuit on control cables Check/replace the control cable/

connections.✘ 24 V supply overloaded De-energise drive and rectify overload in

24 V supply circuit✘ ✘ Pump blocked Remove the blockage manually. ✘ ✘ Standard behaviour of control algorithm High-frequency humming noise emitted

at up to 50 percent of rated speed ispart of the standard behaviour of thedrive.

✘ ✘ Drive overload Lower the power input by reducingrotational speed, then check the drive/pump/load for blockage

A

B

C

D

E

F

G

H

I

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A B C D E F G H I Possible causes Remedy ✘ Temperature of power electronics or

motor winding too high (particularly athigh torque and low speed)

Reduce the ambient temperature byimproving ventilation. Improve cooling by cleaning the coolingfins. Ensure the intake opening for the motorfan is not blocked. Ensure that the motor fan is workingproperly. Reduce the power input by changing theoperating point (system-specific). Check the permissible load and, ifnecessary, use external cooling.

✘ Damage to the bearings! Check bearings and replace if necessary. ✘ Rubbing contact between rotor and stator Check bearings and replace if necessary.

Check rotor and replace if necessary. ✘ Rotor unbalance Check key convention applicable to the

shaft and output element; remove rotorand re-balance if required

✘ Improper installation Check foundation and place ofinstallation for unsecured and non-load-bearing setup area

✘ Incorrect connection of pump/load Check correct alignment between motorand pump/load and check coupling.

✘ Wrong direction of rotation set Change the direction of rotation byaltering the parameters of thePumpDrive S or replacing two phaseconductors

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9 Related Documents

9.1 General assembly drawing with list of components

Fig. 7: Aluminium variant

Table 19: List of components

Part No. Description Part No. Description99-9.01/.02 Set of sealing elements 833 Terminal box180-1 Stator 835 Terminal board321.01/.02 Radial ball bearing 900.01/.02/.03 Bolt/screw334.02 Drive-end motor end shield 903 Screw plug344.01 Non-drive-end motor end shield 914.01/.02/.03 Hexagon socket head cap screw421.01/.02 Lip seal 920 Nut550 Disc 930.01/02 Safety device561 Grooved pin 932.01/.02/.03 Circlip818 Rotor 940.01/.02 Key831 Fan impeller 950 Spring832 Fan hood 970 Name plate

9 Related Documents

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Fig. 8: Grey cast iron motor

Table 20: List of components

Part No. Description Part No. Description99-9.01/.02 Set of sealing elements 833 Terminal box180-1 Stator 835 Terminal board321.01/.02 Radial ball bearing 900.01/.02/.03 Bolt/screw334.02 Drive-end motor end shield 903 Screw plug344.01 Non-drive-end motor end shield 914.01/.02/.03 Hexagon socket head cap screw421.01/.02 Lip seal 920 Nut550 Disc 930.01/02 Safety device561 Grooved pin 932.01/.02/.03 Circlip818 Rotor 940.01/.02 Key831 Fan impeller 950 Spring832 Fan hood 970 Name plate

9 Related Documents

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10 EC Declaration of Conformity

Manufacturer: KSB AktiengesellschaftJohann-Klein-Straße 9

67227 Frankenthal (Germany)

The manufacturer herewith declares that the product:

KSB SuPremE A

KSB order number: ...................................................................................................

▪ is in conformity with the provisions of the following Directives as amended from time to time:

– Motor: Low-voltage Directive 2006/95/EC

The manufacturer also declares that

▪ the following harmonised international standards have been applied:

– EN 50347

▪ Applied national technical standards and specifications, in particular:

– EN 60034 (VDE 0530)

The product must not be put into service for its intended use until the final product has been declared inconformity with the Machinery Directive.

The EC Declaration of Conformity was issued in/on:

Frankenthal, 1 June 2012

Joachim Schullerer

Head of Product DevelopmentAutomation Products

KSB AktiengesellschaftJohann-Klein-Straße 9

67227 Frankenthal (Germany)

10 EC Declaration of Conformity

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Index

DDesignation 13Dismantling 31Disposal 12

EEvent of damage 6Explosion protection 18

FFan 32, 33

IInstallation at site 18Intended use 7

MMounting arrangements 14

NName plate 6, 13

OOther applicable documents 6

PPersonnel 8Personnel qualification 8

SSafety awareness 8Servicing/maintenance 29Specialist personnel 8

TTechnical data 14Training 8Transport 10Troubleshooting 35

WWarranty claims 6

Index

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4075

.8/0

2-EN

(01

4339

64)

KSB Aktiengesellschaft67225 Frankenthal • Johann-Klein-Str. 9 • 67227 Frankenthal (Germany)Tel. +49 6233 86-0 • Fax +49 6233 86-3401www.ksb.com