Kolher 7000 Parts Manual

KOHLER GENE iS

parts listing tor model 5.5 a 7CM21-RV -

(K582QS powered)

specification number series 140

parts section 27

PRINTED IN U.S.A.

GRID Al

TP-1184/S-87

INTRODUCTION

This manual contains a’ complete listing of service re- * page. Group variation numbers are listed in the horizontal

placement parts for Kohler 5.5 and 7 CM RV Generator Sets with specification series code 140. These use the Kohler Model K582QS Engine. The manual includes the following main sections in the sequence listed.

line to the right of each spec number.

2. Group Parts Lists: Indicates specific parts for each specification. Illustrations of parts are shown for some of

1. Specification Number Index; Listing of generator set the various parts. Illustrations are keyed to the parts num-

spec number5 arranged in numerical sequence on each bers found in the parts group listings.

NUMBER SIGNIFICANCE

There are various numbers which must be used in deter- mining how to identify a part number. The significance of each of these numbers is explained as follows:

ber reaches 99, the next number will be 100, for example: 14099 is followed by 140100 - note that the spec number goes from a 5 digit to a 6 digit number in this example.

.,

Specification Number: The generator set specification number, which is found on the nameplate attached to the frame of the generator, indicates mode! variation or the combination of groups used to build that particular generator set. The spec number is, in effect, a coded number. The first three digits, which are the code designation for generator size and engine model, remain constant in this series while the remaining digits in the spec number are is- sued in numerical sequence. When the sequential num-

Group Number: The group consists of related ed to provide one or more related f un ctions.

parts need-

Group Variation Number: A variation number is assigned to a parts group whenever that group, or a part or parts within that group, varies from the original design of the ba- sic engine.

Part Number: The part number is the number by which an individual piece of a generator set is identified and ordered.

WOW TO FIND PART NUMBERS

Following is a step-by-step procedure to be used in iden- tifying and ordering a specific part.

Item to be ordered: ROTOR ASSEMBLY

STEP 1: Record the Generator Set specification number from the nameplate on the generator frame. (Sample: 14002A)

STEP 2: In the Specification Number Index, find specification 14002A in the left-hand vertical column. Under Group 201 - Generator and Mounting column, locate the variation number assigned to specification 14002A. The variation number is 52.

STEP 3: Turn to Part Group 201- Generator and Mounting. Note the Rotors are identified with Index Letter P - under this letter locate Variation 52. Rotor assembly C-238236 is assigned to this variation.

NOTE: Quantities greater than one are shown in parentheses behind part description.

GRID A2

COMPOSITE EXPLODED VIEW

GROUP 2

GROUP 32

GROUP 31

GROUP 3

GROUP 4

GROUP 13

GROUP 26

GROUP 5

GROUP 8

GRID A3

COMPOSITE EXPLODED VIEW

GROUP 9

GROUP 201

-GROUP 10

GROUP 25

GROUP 12

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GROUP 14

GROUP 109

GRID A4

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SERIES 140

SPECIFICATION NUMBER INDEX

GROUP TITLE

& NUMBER

ti ? 3 0 k 0

14 17 15 16 B2 B3 ATION CI

303 16

304 16

302 16

303 16

302 25

302 25

304 25

2 a e

: 21 18

22 19

25 19

26 20

29 20

31 21

32 21

39 21

41 22

1 6

109 201 + 23 24 PAGE

GRID SPEC.NO.

84 JME

400

EL EL 87 87 88 B8 88 3101Bll

14028A 19 134 147 154 18 19 7 6 9 8 - 5 11 19 71 22

19 7 6 9 8 - 5 11 17 67 22

19 7 6 9 8 - 5 11 17 72 22

19 7 6 9 8 - 5 11 19 71 22

19 7 6 9 8 - 5 11 17 67 23

i 197 6 9 8 - 5 1 ! 17 69 23

19 7 6 9 8 - 5 11 -17 67 23

.19 7 6 9 8 - 5 11 17 72 23

19 7 6 9 8 - 5 11 19 71 23

-19 7 6 9 8 - 5 11 19 71 26 1

19 7 6 9 8 - 5 1131 67 23

19 7 6 9 8 - 5 11 32 71 26

I9 7 6 9 8 - 5 11 17 67 23

14029A 41 400' 36 4 9 5

36 4 9 34

36 4 9 34

36 4 9 42

36 4 9 42

36 4 9 5

14030A 41 400

14031A 141 400

400 14032A 41

41 400 14033A

I. 14034A 400

41 302 25 I 400 14035A 41

14036A 141 303 25

+ 303 25

400

14037A 141 401

1405lA 402

14052A 141 402

402 14053A 41

GRID A6 5

SERIES 140

GROUP 1 AIR INTAKE

H

index Description Part index Description Part

Letter Variation Number Number Letter Variation Number Number

A

B

Nut, wing l/4-20

34,41,141

Cover, air cleaner 34,41

X-276-7

47 082 01

Cover, air cleaner 141

Element, air cleaner

U.L. approved 41,141

Element, air cleaner 34

Base, air cleaner

34,41

Base, air cleaner 141

277941

47 083 04

47 083 01

48 201 01

277940

Seal, cover 34,41

Gasket, air cleaner 34,41,141

Elbow, air cleaner 34,41,141

Gasket, elbow 34,41,141

Brace, elbow

34,41( 141

Screw, fiat hd. math. (4) #1 O-32 x 5/l 6 in.

.34,41( 141

Stud, hold-down I, 141

47 032 03

277093

48 054 01

277069

277116

X-l 67-2

’ 277942

GRID A7

SERIES 140

GROUP 2 BAFFLE

& SHROU

.

S D

index Description Part I index Description Part Letter Variation Number Number Letter Variation Number Number

A

B

C

Baff ie, top cyi. #l 36,43

Baffle, top cyi. ##2 36,43

Baffle, bottom cyi. #I 36,43

Baffle, side cyi. #2 36,43

Housing, blower (Includes F & G)

36 Housing, blower

43

48 063 OS

48 063 02

c 48 063 07

D

E 48 063 03

48 027 06

48 027 08

Housing, blower 36,43

Screen, grass 36,43

Baffle, blower housing support 36,43

Baffle, bottom cyi. #2 36,43

Grommet 36,43

Baffle, side cyi. #l 36,43

Screw, H.C. 7/4-20 x l/2 (2) 43

48 027 04

48 16208

277058

48 063 04

243035

48 063 06

48 086 09 .

GRID A8

SERIES 140

GROUP3 ’ BREATHER & VENT

index Description Part I index Description Part Letter Variation Number Number

I Letter Variation Number Number

A

8

C

Cover, valve (2) 4

Gasket, valve cover (2) 4

Clamp, hose (2) 4

270036

270034

X-426-3

D

E

Hose, breather 4

Stud; valve cover (2) 4

277392

220368

GROUP 4 CAMSHAFT & VALVES

index Description Part

!

index’ Description Part Letter Variation Number Number

J

Letter Variation Number. Number

Camshaft 9, 10

Key, woodruff #3 9, 10

Nut, jam

3/4-l 6 9, IO

Gear, camshaft 9, 10

Retainer, valve spring (2) 9

Spring, valve (2) 9

Retainer, valve spring (4) 9, 10

48 012 01

x-43-1

x-119-17

277012

230011

235010

235011

GRID A9

Key, retainer (4)

9, 10 Valve, intake

9 Valve, intake

10 Valve, exhaust

9 Spring, exhaust valve (2)

9 Spring, valve

10 , Rotator, valve (2)

9 Rotator, valve (4)

10

41 755 10

235008

235582

237672

235168

235168

52 413 01

52 413 01

. SERIES 140 -

Index Description D Part Letter Variation Number Number

A

B

C

D

E

F

G

H

J

K

L

M

N

Carburetor Assembly

31,34

Carburetor Assembly

41,42

Gasket, fuel bowl 31, 34, 41, 42

Gasket, bowl baffle 31,34,41,42

Pin, float hinge (2) 31,34,41,42

Float 31,34,41,42

Bowl, fuel

31,34,41,42

Nut, bowl

31, 34, 41,42

Body, ball joint 31, 34,41,42

“0” ring

31,34

Plunger, solenoid

31,34

Bracket, solenoid

31,34

Solenoid Assembly

‘(Includes solenoid, lead & terminals) 31,34

Kit, repair (Includes bowl nut gasket, bowl

ring gasket, float pin, bowl

gasket, needle valve, needle seat gasket, and needle & seat body)

31, 34,41, 42

48 053 23

48 053 29

200375 P

200439’ Q

200376 R

. 200408 S

235448 T

4710006 U

45 208 03 v

41 141 03 W

41 385 01 X

45 126 12 Y

41 755 12

221519

GROUP 5 BURETOR (Gasoline)

k9 -

Index Description Part Letter Variation Number - Number

0,

z

AA

BB

cc

Kit, choke repair

(Includes heater housing, pin, - gasket, baffle, screws, retainers,

link, lever and pin assembly) 31, 34, 4.1, 42

Stud (2) 31, 34, 41, 42 _

Connector, hose 31

Spring, idle adjusting (2) (speed or fuel)

31, 34, 41, 42

Screw, idle speed adjusting 31, 34, 41, 42

Gasket, carburetor 31, 34, 41, 42

Spring, high speed adjusting 31, 34, 41, 42

Screw, idle adjusting

31,34,41, 42

Needle, high speed 41,42

Solenoid Assembly 41, 42

Clamp, hose 41,42

Bracket, solenoid

I

41,42

Chain, solenoid 41,42

Solenoid

41,42

Ring

41,42

277469

X-352-l 0

x-391-1

200380

234945

271030

200383

277210

235415

4843511

X-426-8

48 126 11

48 233 02

48 435 09

48 141 01

9

SERIES 140

A

B

C

D

E

F

G

H

J

K

L

M

N

0

P

IO

Index Description Part Letter Variation Number Number

Gasket, carburetor (2) 5

Adapter, carburetor 5

Carburetor 5

Gasket, air cleaner 3

Elbow, air cleaner P

3

Gasket, air cleaner 5

Hose (l/2 x 17”) 5

Clip 5

Sleeving

Clamp, hose (2) 5

Bracket, regulator mounting 5

Regulator, gas 5

Valve, gas

Bushing

5

Nipple, pipe 5

271030 H

277881

A-277878 S

277069

277883

277093

X-6037-2

X-672-l 0

232328

X-426-3

277879 Index Description Part Letter Variation Number Number

B-230695

277857

248896

x-204-9

K

L

M

Elbow, street 5

Bushing, reducer 5

Adapter, hose 5

Connector, carburetor (not shown) 5

Spacer, mounting bracket (2)

~~~

X-21 l-8

X-202-23

X-582-4

x-391-1 5

GRID All 5 x-400-1 00

SERIES 140 L

Index Description Part Index Description Part

Letter Variation Number Number Letter , Variation Number Number

Seal, rear oil

47, 62

Plate, closure

47, 62

Bearing, ball

47, 62

Ring, retaining

47, 62

Gasket, closure plate 47, 62

Gasket, closure plate (005)

47, 62 Gasket, closure plate (.OlO)

47, 62

Plug, Welch l-1/2 inch 47, 62

Bushing, camshaft rear 47, 62

Guide, valve (4) 47, 62

Cylinder block (Includes H and N)

47, 62

Bearing, crankshaft _ 47, 62

Bearing, crankshaft (.OlO)

47, 62

Bearing, crankshaft (020) 47, 62

277065

48 009 04

277062

X-269-31

277087

277103

277115

160037 _

277039

235007-S

48 005 06

277208

48 030 04

48 030 05

Bushing, camshaft front 47,62

Pin (2) 47, 62

Insert, exhaust valve (2) 47, 62

Screw, hex. hd. (4) 3/8-16 x l-l/2 in. 47

Screw, cylinder head (4)

62

Plug, pipe (4) I/8 inch

47, 62

plug, pipe (2) 3/4 inch

47, 62

Bushing, reducer 62

Elbow 62

Elbow, hose 62

48 158 02

x-599-2

48 031 01

270158

270956

X-75-23

X-75-31

48 158 01

X-274-8

x-391-1

GRI D Al2 11

SERIES 140

GROUP 8 CRANKSHAFT

Index Description Part I Index Description Part


Ring, retaining 54

Crankshaft 54

Key, woodruff 54

X-269-30

48 014 14

X-42-15

D

E

Gear, crankshaft 54 .

Ring, retaining 54

277009

X-269-32

GROUP 9 CYLINDER HEAD


Letter Variation Number Number Letter Variation Number . Number

A Screw, hex. hd. (17) 3./a-1 6 x 1 -I/2

10

Screw, hex. hd. (1) 3/8-l 6 x l-1 5/l 6

10

Screw, hex. hd. (18) a

270158

272427

270158

Washer (19) 3/a

10

Washer (18) a

Head, cylinder (2) a, IO

Gasket, cylinder head (2) a, 10

270889

270889

48 015 02

48 052 01

12 GRID Al3

SERIES 140 -

GROUP 10 DIPSTICK

E

Index Description Part

I



A

B

6

D

Dipstick 11,14

Tube, dipstick 11

Tube, dipstick 14

Elbow, pipe

11, 14

Pipe, nipple

11, 14

277721

277723

4853804

48 283 04

48 136 02

Support, oil fill tube 11,14

Clamp, hose (2) 14

Line, flexible 14

‘277875

x-309-1 4 _

X-386-63

H Connector, hose 14 X-380-1

GROUP 11 ELECTRIC

J

1


Letter Variation Number Number

A Starter Assembly 100, 101 48 098 01

. B Armature 100, 101 277605

C Kit, starter drive 100, 101 48 755 02

D Kit, drive parts (Does not include drive) 100, 101 48 755 13

E Cap, drive end 100, 101 48 227 02

Index Description ’ Part

Letter Variation Number Number

F Bolt, thru

100, 101 48 211 01 G Switch, relay

100, 101 248846 H Bracket, starter support

100, 101 48 161 04

J Kit, commutator cap

100, 101 48 227 04

K Kit, brush and spring

100, 101 48 755 15 L Clip, wire

101 x-339-4

M Cable, battery

GRID Al4 101 X-545-25

13

GROUP 12 EXHAUST


I

index Description Part Letter Variation Number Number Letter Variation Number Number

A

6

c

D

E

F .

G

H

J

K

Manifold, intake 200, 201, 202, 203, 204

Gasket, intake (2) 200, 201, 202, 203, 204

Stud (2) 200, 201, 202, 203, 204

Strap, lifting (2) 200, 201, 202, 203, 204

Elbow, exh. cyi. #2 200, 201, 202, 203, 204 .

Elbow, exh. cyi. #I 200, 201, 202, 203, 204

Cover, exh. elbow cyi. #l 200, 201, 202, 203, 204

Clamp (2) 200, 201, 202

Retainer, nut (4) 200, 201

Duct, air 200, 202, 203, 204, 205

48 t64 03

48 052 02

48 072 04

47 445 02

48 054 05

45 054 04

48 096 01

277706

238180

277734

Tube, exhaust (right side) 200, 201, 202, 204

Tube, exhaust (right side) 203, 205

Tube, exhaust (left side) . 200, 201, 202, 204

Tube, exhaust (left side) 203, 205

Cover, air duct (2) 200

Cover, exh. elbow cyi. #2 200, 201, 202, 203, 204

Gasket (2) 200, 201, 202, 203, 204

Q Capiug (2) 200, 201, 202, 203, 204

R Grommet, spark plug (2) 200, 201, 202, 203, 204, 205

S Clamp, muffler (2) 204, 205

277709

277928

277710

277929

277711

48 096 02

277091

25 139 01

278121

X-722-4

14 GRID Bl

ko42802

ko42802

48 054 04-S

SERIES 140

GROUP 13 FLYWHEEL


I



A Flywheel Assembly I B Nut, lock

(Includes ring gear and magnets) 41

Flywheel Assembly 70

48 025 14

48 025 24

C

41,70

Key, woodruff 41,70

277595

x-45-3

GROUP 1 FUEL PUM

N

4 P


I index Description Part


Lead 300, 301, 302, 303, 305

Baffle 302, 303

Bracket, fuel pump 300, 301, 302, 303

Solenoid 300

Pump, fuel 300

Pump, fuel

301, 302, 303

Pump, fuel 305

Terminal

301, 302, 303 Line, fuel

302, 303 Line, fuel

300 Line, fuel

301

238306 I

277767

277722

47 462 02

45 393 03

238641

277818

J

Kl

K2

K3

L

M

N X-367-l

48 516 01

0 265811

P 265462

GRID 82 15

Line, fuel 305

Connector, hose 301, 302, 303, 305

Elbow (2) 302, 303

El bow

301 Elbow

300 Cover, pump pad

300, 301, 302, 303, 304, 305 Gasket, fuel pump

300, 301, 302, 303, 304, 305

Clamp, insulated 305

Clamp, insulated (2)

305 Screw, drill

305 Hose Assembly

305

278130

x-391 -1

x-447-1 0

X-555-2

x-774-1

240282

25 041 05

X-672-1 4

X-672-l 5

x-794-2

278122

SERIES 140

GROUP 17

26 I

28 /\

WL

30 31 I 4

34 ’ \ 12

11 35



1 Governor Kit (includes *) 16, 25

Governor assembly 16, 25

Gasket, governor housing

16, 25

Ring, retaining

16, 25

Governor, gear

16, 25

Housing, governor 16, 25

Bearing, ball 16, 25

Gasket, governor cover

16, 25

Shaft, governor assembly

16, 25

Key, woodruff 16, 25

Ring, retaining 16, 25

Pin, flyweight pivot

16, 25

Spring, spark (2) 16, 25

Pin, roll 16, 25

48 310 28 *14

48 310 30 +15

2

*3

“4

277078

X-269-15

. *I6

*17

277561 *18

l 5

l 6

l ?

48 081 02 *19

240202 *20

277099 *21

*8

“9

‘IO

*11

*12

13

48 420 08 +22

X-42-8 *23

X-269-4 *24

230080 25

48 089 01 26

X-280-8 *27

16 GRI D 93

Weight, governor (4) 16, 25

Flyweight, spark advance (2) 16, 25

Breaker, cam 16, 25

Shaft, governor assembly

16, 25

Shim 16, 25

Kit, sleeve (includes shim) 16, 25

Race, thrust bearing . 16, 25

Bearing, roller thrust 16, 25

Race, thrust bearing

16, 25

Governor, cover 16, 25

Bearing, needle

16, 25

Breather, housing 16, 25

Gasket, breather 16, 25

Elbow, tube 16, 25

277117

277114

48 149 04

277007

237022

48 755 01

277101

277100

277102

48 096 05

x-293-2

277018

277073

X-324-7

ko42802

ko42802

SERIES 140

GROUP 17 GOVERNOR (Continued)

Index Description Part Index Description Part Letter Variation Number Number Letter Variation Number Number

28

l 29

*30

+31

32

33

34

Line, oil 16, 25

Needle, bearing 16, 25

Seal, oil 16, 25

Bearing, needle 16, 25

Rod, throttle 16, 25

Body, ball joint 16, 25

Spring, governor 16, 25

48 353 05

48 030 02

275055

x-293-3

271151

45 208 03

48 091 01

35 Screw, governor adjusting (2) 277333 16, 25

36 Arm, governor control 277332 16, 25

*37

l 38

39

“40

41

Yoke, governor 16, 25

Ring, retaining 16, 25

Screw, ball 16, 25

Lever, governor 16, 25

Spring, linkage 25

48 471 02

277104

48 194 01

48 087 03

230117 .

GROUP 18 IGNITION


A

B

C

D

E

F

G

.H

Coil 400, 401, 402

Plate, coil mounting (2) 400, 401, 402

Plug, spark (2) 400, 401, 402

Lead, high tension (2) 400, 401, 402

Condenser 400; 401, 402

Regulator 400

Connector, body 400

Grommet 400

277375

271694

235041-S

48 348 04

230722

41 403 05

236602

N

0

220297 I P

GRID B4

Clip, cable (2) 400, 401, 402

Clip, high tension (2) 400

Kit, stator 400

Rod, breaker push 400, 401, 402 Breaker

400, 401 Breaker

402 Gasket, breaker cover

400, 401 Gasket, breaker cover

402 Cover, breaker

400, 401, 402

210281

270154

4708501

X-489-8

48 150 02

48 150 03

220174

220074

232535

17

SERIES 140


Gasket, oil pan 19

Pan, oil 19

Pipe, nipple 19

Pipe, tee 19

277014

48 199 18

A-l 07

A-108

E

F

Elbow, oil drain 19

Plug, pipe 19

SA-472

X-75-1 8

G

H

Washer (4) 19

Pin, dowel 19

,’

270889

230125-S

18 GRID B5

SERIES 140

0 0

\

GROUP 22 Q

PISTON & ROD

Index Description Part I Index Description Part Letter Variation Number Number I Letter Variation Number Number

A Piston - assembly (Std.) (2) I B Retainer (41 (Includes pin & retainers)

7 Piston - assembly (.003) Includes pin & retainers Piston - assembly (.OlO) (Includes pin & retainers) Piston - assembly (.020) (Includes pin & retainers) Piston - assembly (.030) (Includes Pin & retainers)

48 074 06

48 074 07

48 074 08

48 074 09

48 074 10

7 ‘I_ Rod, connecting - assembly (2) (Std.)

7 Rod, connecting - assembly (.OlO U.S.) (A.R.) Ring set - std. & .003 (2)

7

47 018 01

48 067 12

48 067 13

48 108 05

Ring set - .OlO 48 108 06 Ring set - .020 48 108 07 Ring set - .030 48 108 08

E

\ a!i@@

GROUP 25 OIL PUMP

Index Description Part I Index Description Part Letter Variation Number Number I Letter Variation Number Number

Strainer, oil 6

Screw, relief valve 6

Pump, oil 6

Tube, oil inlet 6

277202

277694

48 393 23

4812303

-

Spring, relief valve 6

Ball, steel 6

Clip, oil tube 6

48 089 03

X-21 2-3

270085

GRID B6 19

SERIES 140

G ROU P 26 G EAR C ov


A

6

C

Gasket, gear cover plate 9

Plate, gear cover 9

Gasket, gear cover 9

277022

277021

277020

Cover, gear 9

Screw, hex. hd. (2) 5/16-18x l-3/4

9 Seal, front oil

9

277493

277086 /

52 032 08 ’

GROUP 29 OIL FILTER

Index Description Part I Index Description Part- Letter Variation Number Number Letter Variation Number Number

A

B

Adapter, filter assembly (Includes B, C & D)

8 Gasket

8

4818003

48 04103

Adapter, oil filter 8,

Nipple 8

Filter, oil 8

48 180 03

277234 ._

277233

20 GRID B7

SERIES 140

I GR’OUP 31

.

/* f53 0

HIGH TEMPERATURE

CUTOUT

I

Index Description Part Letter Variation Number Number

Switch, cutout 1, 2 48 099 07 I

GROUP 32 OIL

PRESSURE . CUTOUT

Index Description Part . . Letter Variation Number Number I

A Switch, oil pressure 5 271662

GROUP 39 GASKET SETS

Description Variation Number

Part Number

Gasket Set (Without seals)

1

Gasket, breaker cover Gasket, valve cover (2) Gasket, carburetor Gasket, oil pan Gasket, gear cover Gasket, air cleaner elbow Gasket, gear cover plate Gasket, breather Gasket, governor housing Gasket, closure plate Gasket, air cleaner Gasket, manifold (2) Gasket, governor Gasket, closure plate ,005 (3) Gasket, closure plate .OIO (3) Gasket, insulator Gasket, manifold Gasket, manifold Gasket, fuel pump Gasket, oil filter (2) Gasket, cylinder head (2) Gasket, manifold (2)

.

48 004 01

52 041 11 270034 271030 277014 277020 277069 277022 277073 277078 277087 277093 277091 277099 277103 277115 277649 277628 277629 47 041 04 48 041 03 48 052 01 48 052 02

Description Variation Number

Gasket Set (Includes seals)

1

Seal, front oil Gasket, breaker cover Gasket, valve cover (2) Gasket, carburetor Gasket, oil pan Gasket, gear cover Gasket, gear cover plate Seal, rear oil Gasket, air cleaner elbow Gasket9 breather Gasket, governor housing Gasket, closure plate Gasket, manifold (2) Gasket, air cleaner Gasket, governor Gasket, closure plate .005 (3) Gasket, closure pate *.OlO (3) Gasket, insulator - Gasket, manifold Gasket, manifold (4) Gasket, fuel pump Gasket, oil filter (2) Gasket, cylinder head (2) Gasket, manifold (2)

Part Number

48 755 03

52 032 08 5204111

270034 271030 277014 277020 277022 277065 277069 277073

. 277078 277087 277091 277093 277099 277103 277115 277649 277628 277629 47 041 04 48 041 03 48 052 01 48 052 02

GRID 88 21 .

ko42802

ko42802

25 703 01-S

GROUP 41 SHORT BLOCK

Index Description Part Letter Variation Number I

Index Description Part Number Letter Variation Number Number

A Short block - assembly 1 48 522 18 I

22 GRID 89

SERIES 140

GROUP 109 GENERATOR


I Index Description * Part


A

B

C

Support, Eng. (Left Side) ALL

Mount, cup (4) ALL

Spring, compression (Eng.) (2) ALL

\

D Tray IO, 14

Tray II,15

Tray 12

Tray (Replaces 238320)

13,18

Tray 16

Tray 17

Tray 19

277744

237452

237463

277737

277739

238321

277738

277811

277978

277736

E

F

G

H

J

K

L

Tray 31

Tray 32

Spring, compression (Gen.) (2) ALL

Spacer (2) 3/8 I.D. x l/2 0.0. x 3” lg.

ALL

Strap, ground 10, 11, 12, 13

Spacer (2) 3/8 I.D. x l/2 0.0.. x 2-V/32” lg.

ALL

Mount, tee (4) ALL

Terminal, grounding c 14, 15, 16, 17, 18, 19, 31, 32

Support, oil fill tube 17, 31

278165

278166

238034

X-400-82

221272

X-400-108

237451

x-377-11

277875

GRID BlO 23

SERIES 140


I index Description Part


A

24

Bracket, end - assembly (Includes B thru M)

52, 53, 56, 57


60,65


61


62 Bracket, end - assembly - Discontinued (Includes B thru M)

55, 58, 63


54, 59, 64

Bracket, end - assembly (Includes B thru H, K thru M, Y thru DO)

66

Bracket, end - assembly (Includes B thru H, K thru M, Y thru DO)

67

Bracket, end assembly (Includes B thru H, L, M, Q, GG)

71

A-238395

B-238485

B-238503

B-238484

B-238396

B-238428

A-277808

F B-277807

G A-2781 50

GRID Bll

Bracket end - assembly (Includes B thru H, L thru FF)

69

Bracket, end - assembly (Includes B thru H, K thru FF)

68, 70, 72

Regulator, voltage ALL except 71

Regulator, voltage 71

Plate 66, 67, 68, 69, 70, 71, 72

Brush (2) 52, 53, 54, 55, 67, 57, 58, 59, 60, 61, 62, 63, 64, 65

Brush (2) 66

Brush (2) 67, 68, 69, 70, 71, 72

Spring (2) ALL

Shim, brush holder ALL

Holder, brush ALL except 71

Holder, brush 71

B-277805

B-277806

287978

233833

277803

241624

241837

238150

238248

269367

239247

SERIES 140

GROUP 201 GENERAT0.R ASSEMBLY

(Continued)


H

J

K

L

N

0

Q

P

Strap, ground 66

Strap, ground 67, 68,69,70, 71, 72

Board, circuit 52, 53, 54, 55, 56, 57, 58, 59, 60, 61, 62, 63, 64, 65

Harness, wire 52, 53, 54, 55, 56, 57, 58, 59, 60, 61, 62, 63, 64, 65

Harness, wire 66, 67, 68

Breaker, circuit (1) (30 amp, 1 pole)

52, 53, 54, 55, 56, 57, 58, 59, 60, 61,63, 64, 71

Breaker, circuit (2) (30 amp, 1 pole)

63, 67, 69 Breaker, circuit (20 amp, 1 pole)

52, 53, 54, 56, 57, 59, 61, 62, 64, 65, 66, 68, 70, 71, 72

Bracket, end 52, 53, .54, 55, 56, 57, 58, 59, 60, 61, 62, 63, 64, 65

Bracket, end 66, 67, 68,69, 70, 71, 72

Panel, controller ALL

Bolt, thru 52,55,56,58,60,63,65,67,69,71,72

Bolt, thru l/2-13 x 9-l/2 in.

53,54,57,59,61,62,64,66,68,70

Ring, tolerance ALL

Rotor - assembly (Includes R & S)

52,55,56,58,60,63,65,67,69,71,72

Rotor - assembly (Includes R & S)

53,54,57,59,61,62,64,66,68,70

Bearing, ball ALL

230857

T 277839

U C-2691 50

269169 V

277802 W

233835

233835

X

Y 233866

238393

277801

238461

242196 .

Z

AA

242893 BB

23821 I cc

DD

C-238236

B-2381 94 EE

X-758-1 FF

S Ring, collector ALL

Bolt, over (4) 52,55,56,58,60,63,65,67,69,71,72

Bolt, over (4) 53, 54, 57, 59, 61, 62, 64, 66, 68, 70

Adapter, generator 52, 53, 54, 55

Adapter, generator 56, 57, 58, 59, 60, 61, 62, 63, 64, 65, 66, 67, 68, 69, 70, 71, 72

Fan, generator (Service with 238204)

ALL

Stator 52,55,56,58,60,63,65,67,69,71

Stator 53, 54, 57, 59, 61, 64, 66

Stator 62, 68, 70

Stator 72

Guard, generator fan ALL

Relay - assembly (Includes 2 thru DD)

66

Relay - assembly (Includes Z ihru DD)

67, 68, 69, 70, 71, 72

Terminal (2) 66,67, 69, 70, 71, 72

Plug 66,67

Plug 69,70,71,72

Connector 66, 67, 68, 69, 70, 71, 72

Relay 66, 67, 68, 69, 70, 71, 72

Receptacle 66

Receptacle 67, 68,69, 70, 71, 72

238134

238246

’ 238213

238231

277728

C-238204

238242

238202

238332

238333

238214

* A-241 760

‘A-241 828

236830

236977

269166

236979

241737

287570

269165

Washer, hardened All X-801-2

Connector 68, 69, 70, 71

Grommet, nylon 71

X-252-1 3

GG 239429

GRID 812 25

SERIES 140 .

GROUP 301 CONTROLLER ASSEMBLY



A

H

J

K

L

L

Controller Assembly

(Includers 0 thru M) 20,21

Nut, dress . 20,21

Nut, dress

20, 21

Fuse, lamp 1 amp.

20,21

Box, controller 20, 21

Board, circuit

20,21

Cover, controller box casting

20,21

Fuse, 10 amp

20,21

Block, fuse 20,21

Board, circuit 20,21

Clamp (2) 20, 22, 23, 26

Clamp 21

Clamp (2) 20, 22, 26

Clamp 21, 23

C-269155

287873 N

269174

284205

C-2691 55

C-2691 48

C-269157

223316

269173

C-269149

X-672-l 0

X-672-1 0

X-672-1 0

X-672-l 0

M Harness, wiring 20, 21, 22, 23

Harness, wiring 26

Controller Assembly . (Includes 0 thru T)

22

Controller Assembly (Includes 0 thru T)

23,26

Diode (REl)

22, 23,26

Bracket, relay mounting

22, 23, 26

Relay (ICR, 2CR, 3CR) (3) 22, 23, 26

Receptacle . 22, 23, 26

Receptacle

22, 23, 26

Cover, controller

22, 23, 26

Switch, rocker

22, 23, 26

Fuse, controller (lOA) (internal)

22, 23, 26

277933

277966

B-241 752

B-241939 * _

241739

241759

241736

287536 .

287570

241756

269176

223316

26 GRID 613

SERIES 140

ACCESSORIES

Muffler Kit

Description Part No. . Description Part No.

Muffler Kit - Curb Side or Street Side - PA-277718 Clamp 237548 Arrestor, spark 277679 Clamp 277707

Bracket, muffler mtg. 277724 Strap, muffler mtg. 277725 Muffler 277726

LP Conversion Kit - PA-277882

Description

Screw (2)

Screw (2)

Washer, lock (2) Washer, lock (2)

Screw (2)

Elbow, connector Spacer (2)

Clamp, hose (2) Clamp, wire .

Part No.

X-5-46 X-6-23

x-20-1 x-21-1

x-55-5

x-391 -15

x-400-1 00 X-426-3

X-672-10

Description

Hose

Sleeving Gasket, carburetor (2)

Gasket, air cleaner elbow Gasket, air cleaner base

. Carburetor

Regulator Assembly

Adapter, carburetor Elbow, air cleaner

Part No.

X-6037-2

232328

271030 . 277069

277093 A-277878

A-277880

277881 277883

Systems Check - A-269207

Description

Ring, lock

Fuse, 3 amp Washer, insulating (2)

Switch, toggle

Fuse, 15 amp

Fuse, 1 amp

Part No. Description Part No.

151511 Connector 284920

243273 Button, switch (3) 287580

243321 Holder, fuse 287787

268015 Circuit board A-287984 . 283645 Box 287986

284205 Switch, pushbutton (3) 287988

Remote Switch - A-269178

Description Part No. I Description Part No.

Screw

Board, circuit X-798-1 A-2691 51

Panel, remote 269158 Switch, rocker 269176

Remote Switch - A-269181

Description Part No.

Screw X-798-1

Panel, remote 269158 Switch, rocker 269176

Description Part No.

Board, circuit Meter, hour

A-2691 80

238736

c Nameplates and Decals

Description Part No. I Description Part No.

Nameplate - KOHLER 5500 ’ 238318 Nameplate - KOHLER 7000 238319 Nameplate - Service Schedule 239437 Nameplate - KOHLER - Specification 238639 Decal - To Prevent Fire or Accident 237998

Decal-Positive Terminal Warning 238402 Decal-Equipment Ground 238575 Decal-Off-on, Circuit Protector 238578 Decal-Replace with UL Tested Kohier Filter 238618 Decal-Alternator Electrical System 277356 Decal-UL 238092

GRID 814 27

Kolher 7000 Parts Manual

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