Know Your Options
Transcript of Know Your Options
Know Your Options Emergency Preparedness Open House
June 26, 2013 Foley CAT
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> $50 billion in damage
8 million people without power
Many business without power for days,
weeks, months
Magnitude of the event exposed the
vulnerability of thousands of customers
Sandy’s Impact
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Agenda
Rental Power
Stationary Generators
Next Steps
Final Thoughts
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Rental Power
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Foley’s Emergency Power
Response
Procured and Coordinated Rental and
Delivery of 330 Mobile Generators
405 Megawatts of Power
850,000 feet of Copper Cable (160 miles)
150 Mobile Gensets 60kw-300kw for FEMA
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Elements of a Contingency Plan
Site Specific Needs
Location
Transformers
Electrician
Cable *
ATS
Fuel Delivery**
Spare Parts Inventory
Maintenance Plan
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Lessons Learned Rental Power
Have an Emergency Plan
in Place
Rental Contingency Plan
Executing the plan well in
advance
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Customer Success Story
Robert Wood
Johnson New
Brunswick
Very robust action
plan
Implemented well
prior to the storm
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Contingency Planning
Large Customer With
many locations
Executed contingency plan
on 26 of 30 generator sets
Multilayered plan to
respond to any location as
needed
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Customer Challenges
Not Having a Plan in Place/ Executing too late
Not knowing their needs
Trouble securing manpower
Equipment and Cable shortages
Fuel Supply Issues
Unknown Vendors unreliable equipment
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Rental Power Recommendations
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Rental Docking
Station
Have a Contingency
with a reserved asset
Own your own cable
and have it color
coded
Rehearse the scenario
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Stationary Generators
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Generator Maintenance
Most failures seen could be attributed to a
lack of maintenance
How can you ensure your Genset will run 2
days? 5 days? 10 days? 1 Month?
How do you test for reliability?
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Customer Challenges
Getting support from service providers
Diesel Fuel Supply and quality
No on-hand spare parts
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Lessons Learned -
Most Common Failures 1. Diesel Fuel Issues
• Fuel Filter Fouling
• Ran out of Fuel
2. Weak Starting Batteries • Defective Charger
• Defective Batteries
3. Overheating • Plugged Radiators
• Low Coolant Level
4. Lack Of Maintenance and Testing • No testing under load
• Low fluid levels and dirty filters
5. Generator End Failure
6. Location of the Generator Set
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Best Practices
Maintenance
Weekly PM Inspections
Quarterly and Annual
Maintenance
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Cooling System
SOS Coolant analysis to
assure coolant is in
optimal condition
Verify that radiators are
clean of debris both
internally and externally
Maintain proper coolant
levels and coolant
conditioner levels
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Air Intake System
Air Filters
Airflow
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Transfer System
Semi Annual and Annual
Switchgear Preventative
Maintenance Programs
Paralleling switchgear
inspection, testing ,
maintenance and repair
The ATS is the key to ensuring power is
supplied to your facility during an
emergency
Despite its critical nature the ATS is often
neglected when it comes to Maintenance
A Preventive maintenance contract can
help identify problems before a failure
occurs
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Diesel Fuel
The #1 most significant
cause of shutdown fuel
filtration fouling issues
Protect the engine
mounted fuel filter
Have a fuel monitoring
program in place
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Oil Lubrication System
Maintaining your engine oil is a very important factor in maximizing the life of your engine
Contaminated oil filters will cause failure of an engine
SOS Sampling to detect oil deterioration and abnormal wear on engine components
Replacement of lubricating oil with CAT oil will ensure maximum engine life
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Starting System
Weak or undercharged batteries are the most common cause of emergency power systems failure
Only a battery load test can verify the condition of each starting battery
Lead Acid batteries ideally should be replaced every 3 years
Consider a redundant starting system
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Reliability Centered Maintenance
Quarterly Inspection by a qualified service
provider
Insulation Testing
Load Bank Testing
Building Load Testing
Address the Total System
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Load Bank Testing
Test ensure that your emergency generator will supply power for an extended period of time and perform as designed
Ensures and verifies quick response time
Verifies output current, voltage and frequency
Evaporates harmful deposits from engine and exhaust system
Closely simulates an emergency power outage
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Building Load Confidence
Testing Potential weaknesses are
identified under controlled conditions and not during an emergency
Building load testing is an ideal way of discovering whether your system will perform as intended when called upon
Simulation of a utility failure allows all of the systems to be tested including but not limited to your emergency generator, switchgear, automatic transfer switch.
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Next Steps
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Plan, Partner, Power
Have a written plan in place that can be put
into action
Rehearse your plan
Execute your plan before it is too late
Choose the right partner
Ask for help in developing your plan
Develop a maintenance program that ensures
reliability
Receive training on your equipment
Know the depth and capability of your partners
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CAT Dealer Network In Action
Supported by at least 15 CAT dealers
providing CAT generators
Support from CAT Dealers to provide
manpower
The People that make it happen
®
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Final Thoughts
“Preparation through education is less costly than learning through tragedy.”
Max Mayfield, Director National Hurricane Center
Know Your Options Emergency Preparedness Open House
June 26, 2013 Foley CAT