Technology Seminar

Klaus Petersen, ABB Esbjerg - Process Solution Center Oil & Gas , 2013-06-12

Benefits from Wireless Instrumentation

Wireless Update Agenda

Benefits of using wireless technology

Wireless Standards

Motivation for WirelessHART

Stranded information

Application made possible with Wireless technology

Case stories

Feedback from Blow Down Valves (BDV)

Temperature monitoring on bearings in compressor

Summary/Future

© ABB / PA / Control Systems June 12, 2013 | Slide 2

Benefits of using Wireless Technology Increase flexibility and reduce operating costs

Reduce maintenance costs

Eliminate manual route

observations (Safety)

Remote access to device

information (Safety)

Reduce engineering and

installation costs

Save on wiring, material, and

labour costs

Improve operations

Increase visibility into

process with Ad-hoc

measurements (Safety)

Flexible/temporary

installation (Safety)

Add new instruments more

quickly

© ABB / PA / Control Systems June 12, 2013 | Slide 3

Wireless Standards and Organizations

WirelessHART

Based on IEEE 802.15 and design specification is released

Allows the wireless transmission of asset and maintenance

data from HART devices

SP100.11a Subgroup of the ISA; Broad scope including factory

automation, asset tracking, and long distance applications

Others

WINA – Wireless Industrial Network Association for

promoting wireless

Wireless LAN – Available standard, IEEE 802.11, used in

manufacturing industries

Zigbee – WPAN for short radio range, based on IEEE

802.15, simpler & cheaper than BlueTooth, RF apps with

low data rate and long battery life, ABB is an active member

WirelessHART Motivation

HART Device Statistics

75% of smart devices are HART enabled

30 Million HART devices installed worldwide

85% not accessing HART information

Slow BAUD rate (1.2 k)

Multiplexers to strip HART signal

Application software to interpret HART signal

Results

Valuable data is stranded in the device

Opportunity

Rescue the stranded HART data!

© ABB / PA / Control Systems June 12, 2013 | Slide 5

Wireless MESH Networking Technology – Simple, Reliable, Secure

Make it simple

Self building

Use existing tools to commission

instruments

Make it reliable

Channel hopping from interference

Self healing network

Coexist with other wireless networks

Secure the data

128 bit encrypted messages

Rotating encryption keys

Authenticate instruments

Channel hopping

Host Connection (High Speed fieldbus)

Secure Join procedure

Gateway

© ABB / PA / Control Systems June 12, 2013 | Slide 6

HART 5

transmitter

Stranded informations Signal Flow – Without HART Data

PV (4..20mA)

(No HART Data)

System 800xA Client

Control LAN

HART data is

stranded

© ABB / PA / Control Systems June 12, 2013 | Slide 7

Controller

Stranded informations Signal Flow – With HART Data

PV (4..20mA)

(No HART Data)

HART Data (RS485

or UDP)

Control LAN

Asset

Optimization

Server

ModBus (RTU or TCP)

Wireless

Adaptor

© ABB / PA / Control Systems June 12, 2013 | Slide 8

System 800xA Client

Controller

Applications made possible with Wireless Technology

Valve feedback ( Increased safety )

Vibrations ( Maintanance )

Corrosion ( Maintanance )

Sand detection ( Maintanance )

Oil in Water detection ( Maintanance )

Flow detection ( Increased safety )

Dianostic on existing Instruments ( Maintanance )

Temperature/Pressure monitoring ( Increased safety )

Environmental measurements ( Increased safety )

Gas detection ( SIL ?? )

© ABB Group June 12, 2013 | Slide 9

Case: Feedback from BDV Maersk Oil & Gas

© ABB Group June 12, 2013 | Slide 10

Case: Feedback from BDV Maersk Oil & Gas

© ABB Group June 12, 2013 | Slide 11

Case: Feedback from BDV Maersk Oil & Gas

© ABB Group June 12, 2013 | Slide 12

Case: Feedback from BDV Maersk Oil & Gas

© ABB Group June 12, 2013 | Slide 13

x2 x23

Case: Feedback from BDV Maersk Oil & Gas

© ABB Group June 12, 2013 | Slide 14

x36

Case: Temperature monitoring on Bearings DONG Energy

© ABB Group June 12, 2013 | Slide 15

Case: Temperature monitoring on Bearings DONG Energy

© ABB Group June 12, 2013 | Slide 16

x16

x2

x1

ABB in Wireless Summary

ABB is committed to be a strong player in

the wireless instrument market

Wireless HART is our first entry into the

wireless instrument market

Great opportunity for our installed base

New world of opportunity

Increase Safety

Rescue HART data

Enhanced process visibility

Reduce maintenance costs

© ABB / PA / Control Systems June 12, 2013 | Slide 17

© ABB Group June 12, 2013 | Slide 18