Kipor, KPC, Benassi - ASSEMBLY AND PART DRAWING · 2014. 8. 19. · KD488-01200 KD388-01005...
Transcript of Kipor, KPC, Benassi - ASSEMBLY AND PART DRAWING · 2014. 8. 19. · KD488-01200 KD388-01005...
KD488
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KD388-04100
KD388-04001
KD388-04002
KD388-04005
KD388-01107
KD388-01024
KD388-01025
KD388-07300
KD388-09300
KD388-10320
KD388-10022
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KD488-01200
KD388-01005
KD388-01045
KD488-07002
KD388-07003
KD388-08002
KD388-08003
KD388-09002
KD388-09004
KD388-17002
KD388-17003a
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GB/T3452.1-1992
GB/T3452.1-1992
KD388-01011
GB/T3452.1-1992
GB/T3452.1-1992
KD488-03002
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KD388-01009
KD388-01003
KD388-02005
115-125
75-85
20-26
55-65
65-75
170-190
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ASSEMBLY AND PART DRAWING
WATER-COOLED DIESEL ENGINE
Easy Wearing Parts
O-Seal Ring
Tighten Torque for Main Bolts and Nuts(N.m)
Gasket
Oil Seal
Part No.No. Description Qty. Amounted to
Oil Ring Part
The 1st Air Ring
The 2nd Air Ring
Connection Rod Bushing
Camshaft Bush
Lower Main Bushing
Upper Main Bushing
Air Filter Element Part
Oil Filter Part
Fuel Filter Part
Heat Insulation Sleeve of Fuel Injector
Piston Connection Rod Assembly
Piston Connection Rod Assembly
Piston Connection Rod Assembly
Piston Connection Rod Assembly
Cylinder Block Assembly
Cylinder Block Assembly
Cylinder Block Assembly
Inlet System
Lubricating System
Fuel Supplying System
Fuel Supplying System
No. Part No. Description Qty.O-Seal Ring 11.8X2.65
O-Seal Ring 31.5X3.55
O-Seal Ring 15.6X2.4
O-Seal Ring 66X3.55
O-Seal Ring 29.7X3
Cylinder Cover Seal Ring
Main Bearing Bolt
Cylinder Cover Bolt
Tighten Bolt of Valve Rocker Arm
Connection Rod Bolt
Flywheel Bolt
Crankshaft Belt Bolt
Tighten Bolt for Camshaft Thrust
No. Description Torque
No. Part No. Description Qty.
No. Part No. Description Qty.
Cylinder Cover Gasket
Fuel Injection Pump Cover Gasket
Cover Plate Gasket
Inlet Pipe Gasket
Inlet Connection Pipe Flange Gasket
Exhaust Pipe Gasket
Outlet Pipe Gasket
Oil Filter Seat Gasket
Rough Filter Gasket
Water Outlet Seat Gasket
Water Pump Gasket
Oil Seal of Flywheel
Oil Seal of Gear Box
Oil Seal of Valve Conduct Pipe
WUXI KIPOR POWER CO., LTD Add: Beside Jingyi Rd, Third-stage Development Section of Wangzhuang Industry Area,Wuxi High & New Technology Industry Development Zone Tel: 0510-85205041 Fax: 0510-85203796
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KD388-09500KD388-09007KD388-09002KD388-09001GB/T5789-1986KD388-09003KD388-09300KD388-09008KD388-09206KD388-09205KD388-09204KD388-09202KD388-09201KD388-09203GB/T819.1-2000GB/T619-1999KD388-09004GB/T5789-1986KD388-09100
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KD488-08001KD488-08002KD388-08003GB/T5789-1986GB/T898-1988GB/T898-1988GB/T6177.1-2000GB/T93-1987
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KD388-05007KD488-05100KD488-05001KD388-05003KD388-05002KD488-05004KD388-05006KD388-05005GB/T879.1-2000GB/T308-2002GB/T119.2-2000
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KD493-1014201KD493-1014204KD493-1014203KD493-1014202KD388-03003KD488-03001KD388-03100KD488-03002GB/T818-1985GB/T3452.1-1992KD388-03013KD388-03012GB/T818-1985GB/T3452.1-1992KD388-01006
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KD388-15300KD388-15100GB/T5789-1986KD388-15200GB/T6177.1-2000GB/T898-1988KD388-15001GB/T9074.17-1988
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KD388-02106KD488-02101KD388-02102KD388-02104KD388-02007KD388-02006KD388-02105KD388-02005KD388-02103KD388-02004KD388-02003KD388-02002KD388-02001KD388-02008GB/T5789-1986KD488-02205KD388-02207KD388-02208KD388-02211KD388-02212KD388-02209KD388-02206KD388-02201KD388-02202KD388-02204GB/T5789-1986GB/T5789-1986
2144444848816824188444223437
GB/T29.2-1988KD388-10941KD388-10942KD388-10703KD388-10705KD388-10702KD388-10701GB/T3452.1-1992GB/T6177.1-2000GB/T898-1988GB/T9074.17-1988KD388-10016KD388-10023KD388-01504KD388-10008
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KD388-07202KD388-07300KD388-07201KD388-07007KD388-07203QC/T619-1999KD388-07006GB/T5789-1986KD388-07100KD388-07003KD488-07001KD488-07002GB/T5789-1986GB/T5789-1986KD388-07005KD388-07204KD388-07205KM2V80-07210
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KD388-04001KD388-04002KD388-04100GB/T893.1-1986KD388-04003KD388-04202KD388-04005KD388-04203KD388-04204KD388-04201KD388-04004
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KD388-06100KD388-06005KD488-06001KD388-06004KD388-06003KD488-06002GB/T5789-1986
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KD388-17002KD388-17001GB/T3452.1-1992GB/T5789-1986KD388-17003KD388-17100KD388-17004KD388-17006GB/T13352-1992KD488-17200GB/T5789-1986GB/T5789-1986GB/T5789-1986
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KD388-01009GB/T5789-1986KD388-01008KD388-01013KD488-01101KD388-01026KD388-01027KD388-01102KD388-01103KD388-01104KD488-01104KD388-01105KD388-01036GB/T9074.17-2000KD488-01038GB/T5789-1986KD488-01039GB/T5789-1986KD388-01041GB/T5789-1986KD388-01106KD388-01024KD388-01025KD388-01107KD388-01108KD388-01028KD388-01001GB/T5789-1986KD388-01002KD388-01045KD388-01044GB/T5789-1986
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GB/T5789-1986GB/T5789-1986KD388-01003GB/T5789-1986KD388-01004KD388-01042KD388-01005KD388-01043GB/T3452.1-1992KD388-01006KD388-01300GB/T5789-1986KD388-01007KD388-01011KM376QC-1002004KD388-01012KM493-1002101KM376QC-1002014KD388-01501KD388-01505KD388-01502KD388-01504KD388-01503KD388-01037KD388-01029KD388-01023KD488-01200GB/T879.1-2000GB/T119.2-2000KD388-01017KD388-01016GB/T5783-2000
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KD388-10310KD388-10320GB/T9074.17-1988KD388-10600KD388-10014QC/T638-2000GB/T5789-1986KD388-10021KD388-10019KD388-10022KD488-10930KD488-10920KD488-10910KD488-10940KD388-10704
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GB/T119.2-200KD488R-01045KD488R-01016GB/T9074.15-1988GB/T9074.15-1988
656663-16768
10-1 KD388R-17200 1
6-12-11213
KD488R-05004KD488R-05100KD388R-05300GB/T70.1-2000
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1KD488R-150002-1
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Lubrication System (KD388-09000)No. Part No. Description Qty.
Oil RulerOil Ruler Sleeve
Oil Filter Seat GasketOil Filter SeatBolt M8X20
Threaded SleeveOil Filter
Oil Draining HosePressure Limitation Valve ScrewPressure Limitation Valve SpringPressure Limitation Valve Plug
Outer RotorInner Rotor
Oil Pump CoverScrew M6X16
B-Ring Hoop 45Rough Filter Gasket
Oil Rough Filter Bolt M8X35
No. Part No. Description Qty.
SpringSpring End Cover
Seal Gasket of Seal Cover
Seal Cover
Nut HeadCylinder Cover
Respirator Plate Weldment
Seal Ring of Cylinder CoverScrew M5X10
O-Seal Ring 11.8X2.65Pipe Clip 22
Respirator Hose 17X24Screw M5X10
O-Seal Ring 31.5X3.55Oil Filling Port Cover
Exhaust Pipe Exhaust Pipe GasketOutlet Pipe GasketBolt AM8X80XA-70
Stud AM8X20XA-70Stud AM8X80XA-70
Nut M8XA-70Gasket 8
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Part No.
Description
Description
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Qty.
No. Part No. Description Qty.
Flywheel NutFlywheel Part
CrankshaftKey 7X7X16
Crankshaft GearCrankshaft Belt Pulley
Pressure PlateBolt M14X1.5X30
Pin 3X10Steel Ball 1/4”
Pin 8X18
Belt Pulley and Balance BlockFlywheel Part
Rubber Shaft JointScrew M12X40
No.
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Part No.
Part No.
Description
Description
Qty.
Qty.
Battery 12V 60AhStarting MotorBolt M12X25
Charging GeneratorNut M10
Stud AM10x30Adjustion Plate for Charging Motor
Bolt Assembly M8X30
Starting Motor
Pin 8X18Flywheel Cover Gasket
Flywheel Cover
Bolt M12X40Bolt M10X25
Bowl Plug 40Cylinder Cover
Exhaust Valve PipeExhaust Valve Seat
Exhaust ValveInlet Valve
Inlet Vavle SeatValve Pipe Oil Seal
Inlet Valve PipeValve Spring
Valve Spring SeatValve Lock Clip
Valve Adjusting GasketHanging Plate
Bolt M8X16Rocker Shaft
Valve Clearance Adjusting ScrewValve Clearance Adjusting Tighten Nut
Inlet Valve Rocker ArmExhaust Valve Rocker Arm
Two-head StudBowl Plug 10Rocker Seat
Rocker SpringBolt M8X25Bolt M8X50
Middle Rocker Seat
The 1st Air RingThe 2nd Air Ring
Oil Ring PartRetainer Ring 26
PistonConnection Rod
Connection Rod Bushing
Connection Rod CoverConnection Rod Bolt M9X1X45
Connection Rod Bush
Piston Pin
Fuel Injection Pump Assembly
Valve Pushing Rod
Valve TappetCamshaft
Key 7X7X14Camshaft Thrust
Timing GearBolt M8
Fuel Injector Assembly
Air Filter Shell Cover
Air Filter ElementAir Filter Shell
Inlet Pressure Sensor
Conenction PipeB-Ring Hoop 70
Outlet Hose of Air Filter 50X60Bolt M8X35
Inlet Pipe Flange Part
Inlet Pipe Flange Gasket
Inlet PipeInlet Pipe Gasket
Bolt M8X80Bolt M8X20
Inlet Hose of Air Filter 50X60Installation Bracket
Dust Exhaust NozzleLock Catch Part
Water Outlet Seat GasketWater Outlet Seat
O-Seal Ring 29.7X3Bolt M8
Water Pump GasketWater Pump-Thermostat Assembly
Water Pump Belt PulleyFan Gasket
V-Type StripFan Impeller Part
Bolt M6X40Bolt M8X60Bolt M8X20
Fan Impeller Part
Screw M4Clamp PlateClamp Plate
Oil Return Pipe PlugOil Return PipeOil Return PipeOil Return Pipe
O-Seal Ring 66X3.55Nut M8
Stud AM8X25Bolt Assembly M8X20
Driving Gear of Fuel Injection PumpConnection Flange of 3PL Pump
Pipe Clip 12Inlet Pipe of Fuel Filter
Fuel Filter Seat Part Fuel Filter Part
Bolt Assembly M8X30Inlet Pipe of Fuel Injection Pump
Pipe Connection Bolt M12Seal Washer 12
Bolt M8X35Pressure Plate Washer
Pressure Plate of Fuel InjectorHeat Insulation Sleeve of Fuel InjectorThe 1st Cylinder High Pressure Oil Pipe SubassemblyThe 2nd Cylinder High Pressure Oil Pipe SubassemblyThe 3rd Cylinder High Pressure Oil Pipe Subassembly The 4th Cylinder Hihj Pressure Oil Pipe Subassembly
Pipe Clip 9
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No. Part No. Description Qty.
Exhaust System (KD488-08000)
Crankshaft Flywheel Assembly (KD488-05000)
Crankshaft Flywheel Assembly (KD488R-05000)
Cylinder Block Assembly (KD388-01000)
Fuel Supplying System (KD388-10000)
Inlet System (KD488-07000)
Cylinder Cover Assembly (KD488-02000)
Starting Electric System (KD388-15000)
Starting Electric System (KD388-15000)
Cylinder Cover Assembly (KD488-03000)
Cylinder Block Assembly (KD488R-01000)
Cooling System (KD388R-17000)
Cooling System (KD388R-17000)
Fuel Injector Assembly (KD388-13000)
Camshaft Assembly (KD488-06000)
Fuel Injection Pump Assembly (KD488-12000)
Piston Connection Rod Assembly (KD388-04000)
Flywheel Oil SealBolt M8X30
Flywheel Oil Seal SeatInner Hexagonal Plug Screw R1/4”
Cylinder BlockUpper ThrustLower Thrust
Main Bearing Cover of Flywheel EndMid Main Bearing CoverMid Main Bearing CoverMid Main Bearing Cover
Main Bearing Cover of Gear BoxLeft Leg
Bolt Assembly M10X30Crankcase Oil Tray Gasket
Bolt M8X45Crankcase Oil Tray
Bolt M8X12Oil Draining Pipe Terminal
Bolt M8X25Main Bearing Cover Bolt M12
Lower Main BushingUpper Main Bushing
Camshaft BushPlug Sheet 50
Location Pin SleeveGear Box Plate
Bolt M8X16Gear Box
Cover Plate GasketFlange CoverBolt M8X90
Bolt M6X12Bolt M8X55
Oil Seal of Gear BoxBolt M8X16
Fuel Injection Pump Cover Inner Hexagonal Plug Screw R3/8’Fuel Injection Pump Cover Gasket
Inner Hexagonal Bolt R1/2’O-Seal Ring 31.5x3.55Oil Filling Port Cover
Idle Gear PartBolt M8X40
Idle Gear SeatO-Seal Ring 15.6X2.4
Bowl Plug 30Inner Hexagonal Plug Screw R1/8’
Bowl Plug 12Oil Pressure Sensor
Cooling Liquid Draining SeatCooling Liquid Draining Screw
Pipe Connector
Pipe Clip 12Oil Draining Hose
Right LegInner Square Screw Plug R1’
Cylinder Cover Bolt M10X1.25X98Cylinder Cover Gasket
Pin 6X12Pin 8X18
Thrust Hole CoverFlywheel Cover
Bolt M10X25