Kinetix 5700 Capacitor Module and Extension Module ......4 Rockwell Automation Publication...
Transcript of Kinetix 5700 Capacitor Module and Extension Module ......4 Rockwell Automation Publication...
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Installation Instructions
Original Instructions
Kinetix 5700 Capacitor Module and Extension ModuleCatalog Numbers 2198-CAPMOD-2240, 2198-CAPMOD-DCBUS-IO
Summary of ChangesThis manual contains new and updated information as indicated in the following table.
Topic Page
Summary of Changes 1
About the Capacitor Module and Extension Module 2
Before You Begin 2
Install the Capacitor Module and Extension Module 3
Connector Data 7
Wiring Requirements 9
Additional Resources 14
Topic Page
Updated the mounting and installation information consistent with the Bulletin 2198 DC-bus conditioner module and introduced all three modules as accessory modules. ThroughoutUpdated the external DC-bus current values as 104 A systems and 208 A systems, maximum.
Replaced the extension module in the extended (208 A) system example with a DC-bus conditioner module. Also, updated the descriptive text explaining when the accessory modules are required. 4
Replaced the extension module in the 8720MC-RPS system example with a DC-bus conditioner module. Also, updated the descriptive text explaining when the accessory modules are required. 5
Added dimensions to the M8 DC-bus stud connections on accessory modules to help size lugs, if required. 6
Updated the module status pinout information. 9
Updated the compatible active shunt specifications information. 11
Added information to make clear how to obtain flexible bus-bars. 2, 12
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Kinetix 5700 Capacitor Module and Extension Module
About the Capacitor Module and Extension ModuleThe 2198-CAPMOD-2240 capacitor module, 2198-CAPMOD-DCBUS-IO extension module, and 2198-DCBUSCOND-RP312 DC-bus conditioner module are also referred to as Kinetix® 5700 accessory modules.
Accessory modules can be used in any Kinetix 5700 drive system configurations with DC-bus power supplies, regenerative bus supplies, and 8720MC-RPS power supplies.
See the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for help selecting accessory modules for your application.
Before You BeginRemove all packing material, wedges, and braces from within and around the components. After unpacking, check the item nameplate catalog number against the purchase order.
The Kinetix 5700 accessory modules include the following accessory items.
Accessory Module Cat. No. Description
2198-CAPMOD-2240 capacitor modules are used:
• For energy storage and to extend the DC-bus voltage to another inverter cluster.• As connection points for an external active shunt module.• In systems with external DC-bus current of up to 104 A, however, can parallel with itself or with
another accessory module for up to 208 A.
2198-CAPMOD-DCBUS-IO extension modules are used:
• With another accessory module when the external DC-bus current is >104 A, up to a maximum of 208 A.
• To extend the DC-bus voltage to another inverter cluster.
Item 2198-CAPMOD-2240 2198-CAPMOD-DCBUS-IO
Parts kit containing stud/lug cover with wires (1), lug-cover bottom plate, hex nuts and spacers for M8 studs, and 55 mm DC-bus link
(1) Stud cover for systems without wires attached is installed on each module.
X X
Wiring plug for the module status (MS) connector X –
Wiring plug for the 24V DC input power (CP) connector X –
Flexible bus-bars, 2 each (2)
(2) Flexible bus-bars are included with only the 2198-CAPMOD-DCBUS-IO extension module. So, if you have two capacitor modules, two DC-bus conditioner modules, or a capacitor module and DC-bus conditioner module mounted side by side, you must order the 2198-KITCON-CAPMOD2240 or 2198-KITCON-DCBUSCOND connector set separately.
– X
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Kinetix 5700 Capacitor Module and Extension Module
Install the Capacitor Module and Extension ModuleThese procedures assume that you have prepared your panel, mounted your Kinetix 5700 servo drives, and understand how to bond your system. For installation instructions regarding equipment and accessories not included here, refer to the instructions that came with those products.
Zero-stack Tab and CutoutEngaging the zero-stack tab and cutout from module-to-module is required for shared-bus drive systems and includes the Kinetix 5700 accessory modules. This is done to make sure that the module connectors are spaced properly to accept the shared-bus connection system.
Zero-stack Tab and Cutout Example
Clearance RequirementsThe capacitor module and extension module require clearance above the module for access to the DC-bus studs and side-to-side for the DC-bus wiring that attaches to the studs. Refer to the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for system clearance information.
SHOCK HAZARD: To avoid the hazard of electrical shock, perform all mounting and wiring of the Kinetix 5700 drive modules prior to applying power. Once power is applied, and then removed, you must wait 5 minutes and verify that the DC-bus voltage has discharged before servicing.
ATTENTION: Plan the installation of your system so that you can perform all cutting, drilling, tapping, and welding with the system removed from the enclosure. Because the system is of open type construction, be careful to keep any metal debris from falling into it. Metal debris or other foreign matter can become lodged in the circuitry, which can result in damage to components.
MODNET
MODDC BUS
MODNET
2198-PxxxDC-bus Power Supply
(front view)
Zero-stack Taband Cutout Engaged
2198-CAPMOD-2240 Capacitor Module(front view)
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Kinetix 5700 Capacitor Module and Extension Module
Minimum Clearance Requirements
Mount the Capacitor Module and Extension ModuleFor extended 104 A drive systems, the 2198-DCBUSCOND-RP312 DC-bus conditioner modules can be removed from Cluster 1 and Cluster 2 if they are not required to help protect system components.
Kinetix 5700 Drive System Example with Extended (208 A) Drive Cluster
In this example, the capacitor module and DC-bus conditioner module are positioned on the far right in both clusters. Other configurations are possible, as long as the inverters with the highest power ratings (in each cluster) are positioned closest to the DC-bus power supply and in decreasing order leading away from the supply. Two accessory modules are required at each cluster, because this is a 208 A system. However, DC-bus conditioner modules are required (in each cluster) if the total motor-power cable length of each cluster exceeds 400 m (1312 ft).
MODDC BUS
29.5(1.16)
2198-CAPMOD-2240 Capacitor Module or 2198-CAPMOD-DCBUS-IO Extension Module
Clearance above for wiring to DC-bus studs and lug cover installation.Clearance where cover and
DC-bus cabling attaches.
100 mm (3.94 in.) clearance below the module.
115 mm (4.53 in.) clearanceabove the module.
MODNET
2
1
1I/O-A
6
5 10
1I/O-B
6
5 10
UFB-A UFB-B
D+D-
MF-A MF-B
MODNET
2
1
1I/O-A
6 1I/O-B
6
5 10 5 10
UFB-A UFB-B
D+D-
MF-A MF-B
D+D-
MODNET
2
1
1I/O-A
6 1I/O-B
6
5 10 5 10
UFB-A UFB-B
D+D-
MF-A MF-B
D+D-
MODNET
MODNET
MODNET
1I/O
6
5 10
2
1
2
1
2
1
1I/O-A
6
5 10
1I/O-B
6
5 10
1I/O-A
6 1I/O-B
6
5 10 5 10
UFB UFB-A UFB-B UFB-A UFB-B
D+D-
D+D-
D+D-
MF-A MF-B MF-A MF-B
D+D-
MBRK+
-
MODNET
2
1
1
4
I/O
MODNET
D+D-
MF
MODULESTATUS
MODNET
2
1
1I/O-A
6 1I/O-B
6
5 10 5 10
UFB-A UFB-B
D+D-
MF-A MF-B
D+D-
MODNET
MODULESTATUS
MODNET
MODULESTATUS
MODNET
MODULESTATUS
2198-CAPMOD-2240 Capacitor Module
2198-CAPMOD-2240 Capacitor Module
System Cluster 1
Extended System, Cluster 2
DC-busPower Supply
Single-axisInverter
Dual-axisInverters
Dual-axis Inverters
2198-DCBUSCOND-RP312 DC-bus Conditioner Module
2198-DCBUSCOND-RP312 DC-bus Conditioner Module
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Kinetix 5700 Capacitor Module and Extension Module
Kinetix 5700 Drive System Example with 8720MC-RPS Unit (208 A) Drive System
In this example, the 8720MC-RPS unit, capacitor module, and DC-bus conditioner module are positioned on the far left, with the DC-bus supply feeding into the inverter with the highest power rating. To move the DC-bus input voltage to the far right, you must also reverse the order of the inverters. Two accessory modules are required because this is a 208 A system. The DC-bus conditioner is also required if the total motor-power cable lengths exceed 400 m (1312 ft).
Kinetix 5700 Drive System Example with Multiple Capacitor Modules
Each 2198-CAPMOD-2240 capacitor module adds to the total system capacitance and increased energy storage. The only limit to the number of capacitor modules in a system is the amount of total capacitance of the system. See the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, to determine the maximum system capacitance for your selected DC-bus power supply or regenerative bus supply.
MODNET
2
1
1I/O-A
6
5 10
1I/O-B
6
5 10
UFB-A UFB-B
D+D-
MF-A MF-B
MODNET
2
1
1I/O-A
6 1I/O-B
6
5 10 5 10
UFB-A UFB-B
D+D-
MF-A MF-B
D+D-
MODNET
2
1
1I/O-A
6 1I/O-B
6
5 10 5 10
UFB-A UFB-B
D+D-
MF-A MF-B
D+D-
MODNET
MODNET
MODNET
MODNET
1I/O
6
5 10
2
1
2
1
2
1
1I/O-A
6
5 10
1I/O-B
6
5 10
1I/O-A
6 1I/O-B
6
5 10 5 10
UFB UFB-A UFB-B UFB-A UFB-B
D+D-
D+D-
D+D-
MF-A MF-B MF-A MF-B
D+D-
MBRK+
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REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY
87208720 MCMC
RST PRG ENT
READYREADY
FAULTFAULT
PROGRAMPROGRAM kWkW
V
A
D+D-
MF
MODULESTATUS
MODNET
MODULESTATUS
2198-DCBUSCOND-RP312DC-bus Conditioner Module
2198-CAPMOD-2240 Capacitor Module
8720MC-RPS190BMRegenerative Power Supply
Single-axisInverter Dual-axis Inverters
MODNET
MODNET
MODNET
1I/O
6
5 10
2
1
2
1
2
1
1I/O-A
6
5 10
1I/O-B
6
5 10
1I/O-A
6 1I/O-B
6
5 10 5 10
UFB UFB-A UFB-B UFB-A UFB-B
D+D-
D+D-
D+D-
MF-A MF-B MF-A MF-B
D+D-
MBRK+
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MODNET
2
1
1
4
I/O
MODDC BUS
MODDC BUS
MODDC BUS
D+D-
MF
MODULESTATUS
MODULESTATUS
MODULESTATUS
2198-CAPMOD-2240 Capacitor Modules
DC-busPower Supply
Single-axisInverter
Dual-axisInverters
In this example, the bank of three capacitor modules are positioned on the far right. However, they can all be moved to the far left to optimize panel space.
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Kinetix 5700 Capacitor Module and Extension Module
Product DimensionsRefer to the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for system-wide drill hole specifications.
Capacitor Module and Extension Module Dimensions
Module Cat. No. A B (1)
(1) The recommended mounting hardware is M5 (#10-32) steel bolts. Apply 4.0 N•m (35.4 lb•in) maximum torque to each fastener.
C D
2198-CAPMOD-2240 300 (11.81) 345 (13.58) 358 (14.09) 253 (10.0)
2198-CAPMOD-DCBUS-IO 131 (5.16) 176 (6.93) 189 (7.44) 248 (9.76)
MODULESTATUS A
C
55(2.16)
D27.5
(1.08)27.5(1.08)
B
MODDC BUS
10.0(0.39)
29.5(1.16)
56.3(2.22)
45.2(1.78)
40.6(1.59)
31.9(1.25)
24V–
24V+
2198-CAPMOD-2240 capacitor module is shown.
Dimensions are in mm (in.)
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Kinetix 5700 Capacitor Module and Extension Module
Connector DataLug spacers are needed only when wiring both external DC-bus and active shunt connections to the lug studs. Two types of lug covers are provided, one for systems with external DC-bus or active shunt wires attached and one without.
Capacitor Module Features and Indicators
Item Description Item Description
1 Ground stud 7 DC-bus (DC) connector
2 Module status (MS) connector 8 24V control input power (CP) connector
3 DC-bus status indicator 9 DC– M8 stud (external DC-bus)
4 Module status indicator 10 DC+ M8 stud (external DC-bus), shown with wire lug
5 Stud/lug cover with wires (1)
(1) This example shows the lug cover oriented for wires exiting to the left (capacitor module is on the far left of the drive configuration). Rotate lug cover 180° when wires exit to the right (capacitor module is on the far right of the drive configuration).
11 M8 hex nut
6 Stud cover without wires 12 Lug spacer
MODULESTATUS
MODDC BUS
824V–24V+
2
34
1
7
6
24V–
24V+
10
9
1211
5
5700
2198-CAPMOD-2240 Capacitor Module (front view)
2198-CAPMOD-2240 Capacitor Module
(top views)
2198-CAPMOD-2240 Capacitor Module (side view, lug cover removed)
Rockwell Automation Publication 2198-IN008D-EN-P - February 2019 7
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Kinetix 5700 Capacitor Module and Extension Module
Extension Module Features and Indicators
DC Bus (DC) Connector Pinout
Item Description Item Description
1 Ground lug 5 DC– M8 stud (external DC-bus)
2 Stud/lug cover with wires (1)
(1) This example shows the lug cover oriented for wires exiting to the left (extension module is on the far left of drive configuration). Rotate lug cover 180° when wires exit to the right (extension module is on the far right of drive configuration).
6 DC+ M8 stud (external DC-bus), shown with flexible bus-bar
3 Stud cover without wires 7 M8 hex nut
4 DC-bus (DC) connector 8 Lug spacer
DC Pin Description Signal
Bus link DC bus connectionsDC–
DC+
1
4
3
6
5
87
2
5700
2198-CAPMOD-DCBUS-IO Extension Module (side view, lug cover removed)
2198-CAPMOD-DCBUS-IO Extension Module
(front view)
2198-CAPMOD-DCBUS-IO Extension Module
(top views)
8 Rockwell Automation Publication 2198-IN008D-EN-P - February 2019
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Kinetix 5700 Capacitor Module and Extension Module
Control Input Power (CP) Connector Pinout
Module Status (MS) Connector Pinout
Wiring Requirements
Capacitor Module and Extension Module Wiring Requirements
CP Pin Description Signal
1 24V power supply, customer-supplied 24V+
2 24V common 24V–
MS Pin Description Signal
1Module status output
MS
2 MS
IMPORTANT The National Electrical Code and local electrical codes take precedence over the values and methods provided.
Connector Description
Pin SignalRecommended Wire Sizemm2 (AWG)
Strip Lengthmm (in.)
Torque ValueN•m (lb•in)
Module Status MS-1MS-2MSMS
0.14…1.5(28…16) 7.0 (0.28)
0.22…0.25(1.9…2.2)
PELV/SELV24V power (plug)
CP-1CP-2
24V+24V–
0.5…2.5(20…14) 7.0 (0.28)
0.22…0.25(1.9…2.2)
DC-bus power Bus-bar
DC–DC+
N/A (1) N/A (1)
(1) DC bus connections are always made from drive-to-drive over the shared-bus connection system. These terminals do not receive discrete wires.
N/A (1)
DC-bus studsBus-bar N/A N/A
18 (156)Lugs 53.5 (1/0 AWG) 104 A152 (300 kcmil) 208 A N/A
(2)
(2) Strip length for the DC-bus studs depend on the customer-supplied lugs.
ATTENTION: To avoid personal injury and/or equipment damage, observe the following:• Make sure that the installation complies with specifications regarding wire types, conductor
sizes, branch circuit protection, and disconnect devices. The National Electrical Code (NEC) and local codes outline provisions for safely installing electrical equipment.
• Use power connectors for connection purposes only. Do not use them to turn the unit on and off.
Rockwell Automation Publication 2198-IN008D-EN-P - February 2019 9
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Kinetix 5700 Capacitor Module and Extension Module
Wire an External Active ShuntActive shunts wire to the DC-bus studs. The capacitor module and extension module are equipped with spacers that slide onto the M8 studs. When the system configuration includes external DC-bus and active shunt connections, external DC-bus connections are made below the spacer and active shunt connections are made above the spacer.
Active Shunt Connections
Active shunts are available from the Rockwell Automation Encompass™ partner Powerohm Resistors, Inc. See http://www.powerohm.com for more information on Powerohm active shunts.
IMPORTANT Powerohm Bulletin PKBxxx active shunt modules use built-in internal brake resistors. Bulletin PWBxxx active shunt modules require appropriately sized external brake resistors.
ATTENTION: Do not use Powerohm active-shunt modules at input line voltages that exceed 528V AC. Active-shunt thermal-overload shutdown can occur if input line voltage exceeds 528V AC.
2198-CAPMOD-2240 or 2198-CAPMOD-DCBUS-IOCapacitor Module(2198-CAPMOD-2240 module is shown)
See Mount the Capacitor Module and Extension Module on page 4 for mounting information and example configurations.
Active ShuntLug Connections
(above spacer)
DC-BusLug Connections
(below spacer)
Spacer
10 Rockwell Automation Publication 2198-IN008D-EN-P - February 2019
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Kinetix 5700 Capacitor Module and Extension Module
Co
mpa
tible
Act
ive S
hunt
Spec
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tions
(int
erna
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sisto
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Com
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Resis
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Cat.
No. (1
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the 2
198-
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DC-
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Cont
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Peak
Cu
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Amps
2198
-Pxx
x DC-
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supp
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21
98-R
Pxxx
rege
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us su
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when
DC
-bus
regu
lation
is no
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PKB0
05
480V
AC
750V
DC
1.50
108
–2.0
06.9
PKB0
102.0
652
.7–
2.75
14.2
PKB0
507.0
010
.5–
9.30
71.4
2198
-RPx
xx re
gene
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supp
ly wh
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DC-b
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enab
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PKB0
05-8
00
800V
DC
1.50
108
–1.8
87.4
PKB0
10-8
002.0
652
.7–
2.58
15.2
PKB0
50-8
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010
.5–
8.72
76.2
Kine
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Supp
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Resis
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Cat.
No. (1
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Bxxx
shun
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the 2
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Pxxx
DC-
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supp
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Serv
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Cont
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us
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Resis
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Resis
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Cont
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Curre
ntAm
ps
Peak
Cu
rrent
Amps
2198
-Pxx
x DC-
bus p
ower
supp
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21
98-R
Pxxx
rege
nera
tive b
us su
pply
when
DC
-bus
regu
lation
is no
t ena
bled.
PWB0
35
480V
AC
750V
DC
26.25
–7.5
3510
0
PWB1
1082
.5–
2.511
030
0
2198
-RPx
xx re
gene
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supp
ly wh
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led.
PWB0
35-8
0080
0V D
C26
.25–
8.035
100
PWB1
10-8
0082
.5–
2.711
030
0
Rockwell Automation Publication 2198-IN008D-EN-P - February 2019 11
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Kinetix 5700 Capacitor Module and Extension Module
Connect Modules with Flexible Bus-barsWhen the 2198-CAPMOD-DCBUS-IO extension module is used, two flexible bus-bars make the external DC-bus lug connections to the 2198-CAPMOD-2240 capacitor module. The DC-bus links must also be installed.
Flexible Bus-bar Example
Flexible bus-bars are included with only the 2198-CAPMOD-DCBUS-IO extension module. So, if you have two capacitor modules, two DC-bus conditioner modules, or a capacitor module and DC-bus conditioner module mounted side by side, you must order the 2198-KITCON-CAPMOD2240 or 2198-KITCON-DCBUSCOND connector set separately.
See the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for detailed information on wiring, applying power, and troubleshooting accessory modules.
ATTENTION: To avoid damage to components on 208 A systems, the DC-bus links and the flexible bus-bars must be installed.
Accessory Module Cat. No. Module Flexible Bus-bars Included
2198-CAPMOD-2240 Capacitor module No (1)
(1) For flexible bus-bars, order either 2198-KITCON-CAPMOD2240 or 2198-KITCON-DCBUSCOND connector set.
2198-CAPMOD-DCBUS-IO Extension module Yes
2198-DCBUSCOND-RP312 DC-bus conditioner module No (1)
24V–
24V+
SB+/NCS1ASCAS2ASB-S1BSCBS2B
1 9
8 16
24V–
24V+
2198-CAPMOD-2240 Capacitor Module
Flexible bus-bars(external DC-bus connections)
2198-CAPMOD-DCBUS-IO Extension Module
DC-bus Link Connections
2198-xxxx-ERSxInverters
DC-bus Links
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Kinetix 5700 Capacitor Module and Extension Module
Apply Stud/Lug CoversCovers are included with the capacitor module and extension module and are used to protect you from the electrical hazard that is present on the DC-bus studs, lugs/wires, and flexible bus-bars that are attached to accessory modules. Insert the appropriate cover over the external DC-bus connections. You can rotate the covers 180° to accommodate lugs, wires, or flexible bus-bars exiting from either the left or right.
Stud/Lug Cover With Wires
Stud Cover With Flexible Bus-bars
ATTENTION: To avoid personal injury, make sure that the appropriate cover is inserted over the DC-bus studs, lugs/wires, or flexible bus-bars when installing 2198-CAPMOD-2240 capacitor modules and 2198-CAPMOD-DCBUS-IO extension modules. Covers with wires also require a hinged bottom plate to prevent access from below.
ATTENTION: To avoid unintentional damage to the lug cover, we recommend cutting the knockout to remove it from the cover.
Capacitor Module orExtension Module
Stud Cover With WiresLeave knockouts
attached for small wiresand wire lugs.
Remove knockouts forlarge wires and wire lugs.
Attach Bottom Plate
Remove knockout forexternal DC-bus and active
shunt connections.
Remove knockouts when flexible bus-bars are used to connect the capacitor module and extension module.
2198-CAPMOD-2240 Capacitor Module or 2198-CAPMOD-DCBUS-IO Extension Module
Rockwell Automation Publication 2198-IN008D-EN-P - February 2019 13
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Kinetix 5700 Capacitor Module and Extension Module
Ground Drive Modules to the SubpanelGround Bulletin 2198 drive modules, capacitor modules, and extension modules to a bonded cabinet ground-bus with a braided ground strap.
Connecting the Braided Ground Strap
Additional ResourcesThese documents contain additional information concerning related products from Rockwell Automation.
You can view or download publications athttp://www.rockwellautomation.com/global/literature-library/overview.page.
Resource Description
Kinetix 5700 Servo Drives User Manual, publication 2198-UM002 Provides information on installing, configuring, starting, and troubleshooting your Kinetix 5700 servo drive system.
Kinetix 5700 DC-bus Conditioner Modules Installation Instructions, publication 2198-IN016
Provides information on installing and wiring the Kinetix 5700 DC-bus conditioner module.
Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1
Provides general guidelines for installing a Rockwell Automation industrial system.
Product Certifications website, http://ab.rockwellautomation.com Provides declarations of conformity, certificates, and other certification details.
4
3
2
1
2198-CAPMOD-2240 Capacitor Module or 2198-CAPMOD-DCBUS-IO Extension Module (side view)
Item Description
1 Ground screw (green) 2.0 N•m (17.5 lb•in), max
2 Braided ground strap (customer supplied) (1)
(1) Make braided ground straps 12 mm (0.5 in.) by 0.8 mm (0.03 in.). Keep straps as short as possible.
3 Ground grid or power distribution ground
4 Bonded cabinet ground-bus (customer supplied)
14 Rockwell Automation Publication 2198-IN008D-EN-P - February 2019
http://literature.rockwellautomation.com/idc/groups/literature/documents/in/2198-in016_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/um/2198-um002_-en-p.pdfhttp://www.literature.rockwellautomation.com/idc/groups/literature/documents/in/1770-in041_-en-p.pdfhttp://ab.rockwellautomation.com/http://www.rockwellautomation.com/global/literature-library/overview.pagehttp://www.rockwellautomation.com/global/literature-library/overview.page
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Kinetix 5700 Capacitor Module and Extension Module
Notes:
Rockwell Automation Publication 2198-IN008D-EN-P - February 2019 15
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Rockwell Automation SupportUse the following resources to access support information.
Documentation FeedbackYour comments will help us serve your documentation needs better. If you have any suggestions on how to improve this document, complete the How Are We Doing? form at http://literature.rockwellautomation.com/idc/groups/literature/documents/du/ra-du002_-en-e.pdf.
Technical Support Center
Knowledgebase Articles, How-to Videos, FAQs, Chat, User Forums, and Product Notification Updates.
https://rockwellautomation.custhelp.com/
Local Technical Support Phone Numbers
Locate the phone number for your country.
http://www.rockwellautomation.com/global/support/get-support-now.page
Direct Dial Codes
Find the Direct Dial Code for your product. Use the code to route your call directly to a technical support engineer.
http://www.rockwellautomation.com/global/support/direct-dial.page
Literature LibraryInstallation Instructions, Manuals, Brochures, and Technical Data.
http://www.rockwellautomation.com/global/literature-library/overview.page
Product Compatibility and Download Center (PCDC)
Get help determining how products interact, check features and capabilities, and find associated firmware.
http://www.rockwellautomation.com/global/support/pcdc.page
Allen-Bradley, Encompass, Kinetix, Rockwell Automation, and Rockwell Software are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
Rockwell Otomasyon Ticaret A.Ş., Kar Plaza İş Merkezi E Blok Kat:6 34752 İçerenköy, İstanbul, Tel: +90 (216) 5698400
Publication 2198-IN008D-EN-P - February 2019Supersedes Publication 2198-IN008C-EN-P - April 2017 Copyright © 2019 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.
*PN-531090*PN-531090
Rockwell Automation maintains current product environmental information on its website athttp://www.rockwellautomation.com/rockwellautomation/about-us/sustainability-ethics/product-environmental-compliance.page.
At the end of its life, this equipment should be collected separately from any unsorted municipal waste.
http://www.rockwellautomation.com/rockwellautomation/about-us/sustainability-ethics/product-environmental-compliance.page
Kinetix 5700 Capacitor Module and Extension ModuleSummary of ChangesAbout the Capacitor Module and Extension ModuleBefore You BeginInstall the Capacitor Module and Extension ModuleZero-stack Tab and CutoutClearance RequirementsMount the Capacitor Module and Extension ModuleProduct Dimensions
Connector DataWiring RequirementsWire an External Active ShuntConnect Modules with Flexible Bus-barsApply Stud/Lug CoversGround Drive Modules to the Subpanel
Additional ResourcesBack Cover
Introduction_Category Types
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards. It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printing.Find your publication type in the first section below. Use the assigned Printing Category information to determine the standard print specifications for that document type. The Printing Categories are defined below the Publication Type section. Note there may be slightly different print specifications for the categories, depending on the region (EMEA or Americas).For more information on Global Sales and Marketing Printing Standards, see publication RA-CO004 in DocMan.
Publication Type and Print Category
Publication TypeOff Set Print Category Spec. (See table below)JIT Spec. (See table below)DescriptionOrder Min **Order Max **Life Cycle Usage / Release Option
ADNA - PuttmanNAAdvertisement Reprint ColourNANAPresale / Internal
APA3D2Application Solution or Customer Success Story5100Presale / External
ARNANAArticle/Editorial/BylineNANAPresale / Internal
(press releases should not be checked into DocMan or printed)
ATB3, B4D5Application techniques5100Presale / External
BRA2 Primary, A1NABrochures5100Presale / External
CAC2 Primary, C1NACatalogue150Presale / External
CGNANACatalogue Guide150Presale / External
CLNANACollection550Presale / External
COA5, A6, A9D5Company Confidential InformationNANANA / Confidential
CPE-onlyE-only, D5Competitive Information550NA / Confidential
DCE-onlyE-onlyDiscount SchedulesNANAPresale / Internal
DIA1, A3NADirect Mail5100Presale / Internal
DMNANAProduct Demo550Presale / Internal
DSB3D5Dimensions Sheet15Post / External
DUB3D5Document Update15Post / External
GRB2D6Getting Results15Post / External
INB3 Primary, B2D5, D6Installation instructions15Post / External
LMNANALaunch Materials550Presale / Internal
PCB3D5Packaging Contents
PLE-only primary, B3E-onlyPrice List550Presale / Internal
PMB2D6Programming Manual15Post / External
PPA3D1Profile (Single Product or Service). NOTE: Application Solutions are to be assigned the AP pub type.5100Presale / External
QRB2 primary, B3, B5D5, D6Quick Reference15Post / External
QSB2 primary, B3, B5D5, D6Quick Start15Post / External
RMB2D5, D6Reference Manual15Post / External
RNB3D5Release Notes15Post / External
SGB1 Primary, B4D5, D6Selection Guide Colour550Presale / External
SGB2D5, D6Selection Guide B/W550Presale / External
SPA1, A2, A3, A4NASales Promotion NOTE: Service profiles are to be assigned the PP pub type.5100Presale / Internal
SRB2, B3D5, D6Specification Rating Sheet5100Presale / External
TDB2 Primary B3, B4, B5D5, D6Technical Data550Presale / External
TGB2, B3D6Troubleshooting Guide15Post / External
UMB2 Primary, B4D6User Manual B/W15Post / External
WDB3D5Wiring Diagrams / Dwgs15Post / Internal
WPB3 Primary, B5D5White Paper550Presale / External
** Minimum order quantities on all JIT items are based on the publication length. **
Publication lengthMinimum Order Quantity
77 or more pages1 (no shrink wrap required)
33 to 76 pages25
3 to 32 pages50
1 or 2 pages100
Pre-sale / MarketingAll paper in this category is White Brightness, 90% or better. Opacity 90% or better
CategoryColor OptionsAP, EMEA Paper RequirementsCanada, LA, US Paper Requirements
A14 color170 gsm 2pp100# gloss cover, 100# gloss text
A24 color170 gsm , folded, 4pp100# gloss cover, 80# gloss text
A34 colorCover 170 gsm with Body 120 gsm, > 4pp80# gloss cover, 80# gloss text
A42 color170gsm Silk – 120gsm Silk80# gloss cover, 80# gloss text
A52 color170gsm Silk – 120gsm Silk80# gloss cover, 80# matt sheet text
A61 color170gsm Silk – 120gsm Silk80# gloss cover, 80# matt sheet text
A74 color cover2 color textSelection GuideCategory being deleted10 Point Cover C2S50# matte sheet text
A84 color coverCategory being deleted50# matte sheet text, self cover
2 color text
Selection Guide
A92 color100gsm bond50# matte sheet text, self cover
Selection Guide
Gray shading indicates Obsolete Print Catagories
Post Sale / Technical Communication
CategoryColor OptionsAP, EMEA Paper RequirementsCanada, LA, US Paper Requirements
B14 color cover270gsm Gloss 100gsm bond10 Point Cover C2S
2 color text50# matte sheet text
B21 color160gsm Colortech & 100gsm Bond90# Cover50# matte sheet text
B31 color100gsm bond50# matte sheet text, self cover
B42 color160gsm Colortech & 100gsm Bond90# Cover50# matte sheet text
B52 color100gsm bond50# matte sheet text, self cover
Catalogs
CategoryColor OptionsAP, EMEA Paper RequirementsCanada, LA, US Paper Requirements
C14 color cover270gsm Gloss 90gsm silk10 Point Cover C2S
4 color text45# Coated Sheet
C24 color cover270gsm Gloss 80gsm silk10 Point Cover C2S
2 color text32#-33# Coated Sheet
JIT / PODAll paper in this category is White Brightness, 82% or better. Opacity 88% or better
CategoryColor OptionsAP, EMEA Paper RequirementsCanada, LA, US Paper Requirements
D14 color170gsm white silk80# gloss cover, coated 2 sides
D24 color120gsm white silk80# gloss text, coated 2 sides, self cover
D34 colorCover 170gsm with Body 120gsm80# gloss cover, 80# gloss text coated 2 sides
D41 color160gsm tab90# index
D51 color80gsm bond20# bond, self cover
D61 colorCover 160gsm tab with Body 80gsm bond90# index, 20# bond
D72 color160gsm tab90# index
D82 color80gsm bond20# bond, self cover
D92 colorCover 160gsm tab with Body 80gsm bond90# index, 20# bond
D10Combination: 4 color cover, with 2 color bodyCover 160gsm with Body 80gsm90# index, 20# bond
Gray shading indicates Obsolete Print Catagories
Just In Time (JIT) or Off Set (OS)?
Use these guidelines to determine if your publication should be JIT (just in time/print on demand) or if it would be more economical to print OS (offset/on a press). OS print jobs require an RFQ (Request For Quote) in US. If your job fits into the “Either” category, an RFQ is recommended, but not required. In the US, RA Strategic Sourcing will discourage or reject RFQs for jobs that fall within the JIT category. Guidelines differ for black & white and color printing, so be sure to check the correct tables.
Black & White Printing
Color Printing
Color Printing
Print Spec Sheet
JIT Printing SpecificationsRA-QR005J-EN-P - 6/14/2013
Printing SpecificationYOUR DATA HEREInstructionsNO
(required) Publication Number:2198-IN008D-EN-PSample: 2030-SP001B-EN-P11” x 17”LOOSE -Loose LeafYESPre-sale / MarketingTOP
Use Legacy Number:YES or NO8.5” x 11”PERFECT - Perfect BoundA1LEFT
Legacy Number if applicable:Sample Legacy Number: 0160-5.338.375” x 10.875SADDLE - Saddle StitchA2RIGHTCORNER
Publication Title:Kinetix 5700 Capacitor Module and Extension Module Installation InstructionsSample: ElectroGuard Selling Brief80 character limit - must match DocMan Title8.25” x 11” (RA product profile std)PLASTCOIL - Plastic Coil (Coil Bound)A4BOTTOMSIDE
Used in Manufacturing:YESYES or NO - If Yes, must have Part No. listed below8.25” x 10.875”STAPLED1 -1 positionA3
Part Number:PN-531090If SAP Part Number, be sure to enter PN- before the number7.385” x 9” (RSI Std)STAPLED1B - bottom 1 positionA5
(required) CategoryD5Select Print Category A,B,C or D from category list, on "Introduction_Category Types" tab6” x 4”STAPLED2 - 2 positionsA6
Paper Stock Color:White is assumed. For color options contact your vendor5.5” x 8.5” (half-size)THERMAL - Thermal bound (Tape bound)A7
Ink Color:One color assumes BLACK / 4 color assume CMYK / Indicate PMS number here4.75” x 7.75”THERMALO - Thermal Bound (Tape bound - offline)A8
Page Count:16Total page count including cover. Enter PAGE count, not SHEET count4.75” x 7” (slightly smaller half-size)A9
(required) Finished Trim Size Width:5.5” x 8.5” (half-size)This is sheet size, before folding4.25" x 5.50"Post Sale / Technical Communication
Fold:NoneReview key below. Leave blank if folded for saddle stitching4” x 6”B1
Finished Fold Size:This is size after folding is completed3” x 5”B2
Binding/Stitching:SADDLE - Saddle StitchReview key below9” x 12” (Folder)B3None
Stitching Location:Blank, Corner or SideA4 (8 ¼” x 11 ¾”) (210 x 297 mm)B4Half or V or Single Fold
Drill Hole (Yes/No):NOAll drilled publications use the 5-hole standard, 5/16 inch-size hole and a minimum of ¼ inch from the inner page border.A5 (5.83” x 8.26”) (148 x 210 mm)B5C or Tri-Fold
Number of Tabs Needed:5 tab in stock at RR Donnelley36” x 24” PosterCatalogsDbleParll
Number of Pages per Pad:Average sheets of paper. 25, 50 75,100 Max24” x 36” PosterC1Sample
Glue Location on Pad:Glue location on pads18” x 24” PosterC2Short (must specify dimensions between folds in Comments)
(required) Business Group:Marketing CommercialAs entered in DocManJIT/PODZ or Accordian Fold
(required) Cost Center:19141If your Business Unit is Marketing Commercial, add the appropriate division name after 19134 using the chart on the right. All other Business Units: Enter only the number as in DocMan, no description. Example - 1902119134 - Commerc 19134 - OEM 19134 - Compone 19134 - Power C19134 - Global 19134 - Process 19134 - IA 19134 - Service 19134 - IMC 19134 - Safety 19134 - Industr 19134 - Softwar19134 - Mkt Dig 19134 - US MarkeD1Microfold or French Fold - designate no. of folds in Comments - intended for single sheet only to be put in box for manufacturing
Comments:POD/JIT for manuafacturing only. Eonly for globabl distribution.D2Double Gate
FoldsHalf, V, Single C or Tri
Dble Parll
Z or Accordian Microfold or French
Double Gate
Short FoldSaddle-Stitch Items All page quantities must be divisible by 4.Note: Stitching is implied for Saddle-Stitch -no need to specify in Stitching Location.80 pgs max. on 20# (text and cover)76 pgs max. on 20# (text) and 24# (cover)72 pgs max. on 24# (text and cover)
Perfect Bound Items940 pgs max. w/cover (90# index unless indicated otherwise)70 pgs. min. for spine without words200 pgs min. for spine with words
Plastcoil Bound Items530 pgs max. of 20# (if adding cover deduct equivalent number of pages to equal cover thickness) (90# index unless indicated otherwise)
Tape Bound Items250 pgs max. on 20# no cover240 pgs max. w/cover (90# index unless indicated otherwise)D3
D4
D5
D6
D7
D8
D9
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