Kilowatt Laser Driver with 120 A, sub-10 nanosecond pulses in < 3 … · 2018-06-29 · 3-D point...

20
Kilowatt Laser Driver with 120 A, sub-10 nanosecond pulses in < 3 cm 2 using a GaN FET John Glaser Efficient Power Conversion Corporation 1

Transcript of Kilowatt Laser Driver with 120 A, sub-10 nanosecond pulses in < 3 … · 2018-06-29 · 3-D point...

Page 1: Kilowatt Laser Driver with 120 A, sub-10 nanosecond pulses in < 3 … · 2018-06-29 · 3-D point cloud Transmitted beam Reflected beam. Types of lidar •Time of flight (TOF) for

Kilowatt Laser Driver with 120 A, sub-10 nanosecond pulses in < 3 cm2 using a GaN FET

John Glaser

Efficient Power Conversion Corporation 1

Page 2: Kilowatt Laser Driver with 120 A, sub-10 nanosecond pulses in < 3 … · 2018-06-29 · 3-D point cloud Transmitted beam Reflected beam. Types of lidar •Time of flight (TOF) for

What is Lidar?

EPC – The Leader in GaN Technology www.epc-co.com 2

Laser transmitter

Receiver

Signal processing

http://ucanr.edu/blogs/green//blogfiles/11605_original.png

Target

3-D point cloud

Transmitted beam

Reflected beam

Page 3: Kilowatt Laser Driver with 120 A, sub-10 nanosecond pulses in < 3 … · 2018-06-29 · 3-D point cloud Transmitted beam Reflected beam. Types of lidar •Time of flight (TOF) for

Types of lidar

• Time of flight (TOF) for distance

measurement

• Doppler

• Spectroscopic

• Multispectral

• Polarized

• …

3EPC – The Leader in GaN Technology www.epc-co.com

Page 4: Kilowatt Laser Driver with 120 A, sub-10 nanosecond pulses in < 3 … · 2018-06-29 · 3-D point cloud Transmitted beam Reflected beam. Types of lidar •Time of flight (TOF) for

LiDAR for Autonomous Vehicles

EPC – The Leader in GaN Technology www.epc-co.com 4

Page 5: Kilowatt Laser Driver with 120 A, sub-10 nanosecond pulses in < 3 … · 2018-06-29 · 3-D point cloud Transmitted beam Reflected beam. Types of lidar •Time of flight (TOF) for

Importance of pulse shape

EPC – The Leader in GaN Technology www.epc-co.com 5

td = 2d/c

Page 6: Kilowatt Laser Driver with 120 A, sub-10 nanosecond pulses in < 3 … · 2018-06-29 · 3-D point cloud Transmitted beam Reflected beam. Types of lidar •Time of flight (TOF) for

Importance of pulse power

• 300 m range for 10 s response

– Detection

– Recogition

– Decision

– Controlled deceleration

• High peak laser current ~150 A

• Wider pulse acceptable for distant targets

EPC – The Leader in GaN Technology Company Confidential Information www.epc-co.com 6

Page 7: Kilowatt Laser Driver with 120 A, sub-10 nanosecond pulses in < 3 … · 2018-06-29 · 3-D point cloud Transmitted beam Reflected beam. Types of lidar •Time of flight (TOF) for

Leading edge (resonant) control

7

v1

L1

vGS

iDL

vcommand

C1

DL

Q1

VIN

vD

RIN

Gatedrive

VDLF

vD

vGS

vcommand

t

t

trecharge

ton

v1

tw

IDLM

0.5IDLM

VIN

iDL

twb

t0

t2

t3

t1

2VDFL

-VIN

Lidar is a pulsed power application

EPC – The Leader in GaN Technology www.epc-co.com

Page 8: Kilowatt Laser Driver with 120 A, sub-10 nanosecond pulses in < 3 … · 2018-06-29 · 3-D point cloud Transmitted beam Reflected beam. Types of lidar •Time of flight (TOF) for

Leading edge control

8

𝑡𝑟𝑒𝑠 = 2𝜋 𝐿1𝐶1 = 2𝑡𝑤𝑏

𝜏𝑐ℎ𝑟𝑔 = 𝑅1𝐶1

𝑅0 =𝐿1𝐶1

𝑡𝑤 = 𝑡𝑟𝑒𝑠𝜋 − 2 𝑠𝑖𝑛−1

12

2𝜋=𝑡𝑟𝑒𝑠3

𝐼𝐷𝐿𝑝𝑘 =𝑉𝐼𝑁 − 𝑉𝐷𝐿𝐹

𝑅0

𝑉𝐼𝑁 =2𝜋𝐿13𝑡𝑤

𝐼𝐷𝐿𝑝𝑘 + 𝑉𝐷𝐿𝐹

Peak Current:

Resonant frequency:Half-amplitude pulse width (HAPW):

Characteristic impedance:

Recharge time constant: Required capacitor charging voltage:

EPC – The Leader in GaN Technology www.epc-co.com

Page 9: Kilowatt Laser Driver with 120 A, sub-10 nanosecond pulses in < 3 … · 2018-06-29 · 3-D point cloud Transmitted beam Reflected beam. Types of lidar •Time of flight (TOF) for

Laser diodes

9

Part No.

[nm]IFmax

[A]VFmax

[V]Popt,max

[W]Package L [nH]

TPGAD1S09H 905 30 12.5 75Surface mount

2

SPL PL90_3 905 30 9 75Through

hole5

TPGAD1S09HSPL PL90_3

EPC – The Leader in GaN Technology www.epc-co.com

Page 10: Kilowatt Laser Driver with 120 A, sub-10 nanosecond pulses in < 3 … · 2018-06-29 · 3-D point cloud Transmitted beam Reflected beam. Types of lidar •Time of flight (TOF) for

0

50

100

150

200

250

300

350

400

450

0 2 4 6 8 10

Req

uir

ed

in

pu

t vo

ltag

e V

IN

(V)

Inductance L1 (nH)

Impact of stray inductance

10

Design conditions: Peak current IDL,pk = 150 A, tw = 8 ns

EPC – The Leader in GaN Technology www.epc-co.com

39 V/nH!

Page 11: Kilowatt Laser Driver with 120 A, sub-10 nanosecond pulses in < 3 … · 2018-06-29 · 3-D point cloud Transmitted beam Reflected beam. Types of lidar •Time of flight (TOF) for

Why GaN?

11

eGaN FET Die

Drain/Source/Gate

Connections

PCB

PCB Source Connection

PCB Gate Connection

PCB Drain Connection

eGaN FET

Source/Gate Clips

Source/Gate Die Attach

MOSFET Die

Drain Die Attach

PCB

PCB Gate ConnectionPCB Source

Connection

PCB Drain Connection

GateSource

Drain Pad

MOSFET

Parameter EPC2001CBSZ146N10

LS5

Technology GaN HEMT Si MOSFET

VDS,max [V] 100 100

RDS(on) [mW] 6 21

Ipulse,max [A] 150 160

QGtot [nC] 7.5 15

Rgate [W] 0.3 1.0

Rgate•QGtot [W•nC] 2.3 15

Lgate [nH] 0.3 3.0

Lsource [nH] 0.1 0.3

Ldrain [nH] 0.1 1.0

Package

[mm x mm]

LGA

4.1 x 1.6

DFN

3.3x3.3

EPC – The Leader in GaN Technology www.epc-co.com

Page 12: Kilowatt Laser Driver with 120 A, sub-10 nanosecond pulses in < 3 … · 2018-06-29 · 3-D point cloud Transmitted beam Reflected beam. Types of lidar •Time of flight (TOF) for

EPC9958A test board

12EPC – The Leader in GaN Technology www.epc-co.com

EPC2001CFET

C1

Rshunt

UCC27611 Gate drive

Laser

Page 13: Kilowatt Laser Driver with 120 A, sub-10 nanosecond pulses in < 3 … · 2018-06-29 · 3-D point cloud Transmitted beam Reflected beam. Types of lidar •Time of flight (TOF) for

iLASER

20 A/div

vopt, 4 mV/div

vD

10 V/div

5 ns/div

EPC2001C Waveforms

13

VIN = 83 V, CBUS =7.5 nF, 7.4 ns, with a peak current of 123 A.

7.4 ns

123 A, 4300 W

EPC – The Leader in GaN Technology www.epc-co.com

Page 14: Kilowatt Laser Driver with 120 A, sub-10 nanosecond pulses in < 3 … · 2018-06-29 · 3-D point cloud Transmitted beam Reflected beam. Types of lidar •Time of flight (TOF) for

LMG1020 Driver

• Texas Instruments announced LMG1020

ultrafast GaN FET driver in March 2018.

14

Parameter Value (typical)

Propagation delay 2.6 ns

Min. pulse width 1 ns

Turn-on peak current 7 A

Turn-off peak current 5 A0.8 mm x 1.2 mm

EPC – The Leader in GaN Technology www.epc-co.com

Page 15: Kilowatt Laser Driver with 120 A, sub-10 nanosecond pulses in < 3 … · 2018-06-29 · 3-D point cloud Transmitted beam Reflected beam. Types of lidar •Time of flight (TOF) for

EPC2047

EPC – The Leader in GaN Technology Company Confidential Information www.epc-co.com 15

Parameter EPC2001C EPC2047

Technology Gen 4 Gen 5

VDS,max [V] 100 200

RDS(on) [mW] 6 7

Ipulse,max [A] 150 160

QGtot [nC] 7.5 8.2

Rgate [W] 0.3 0.5

Rgate•QGtot [W•nC] 2.3 4.1

Lgate [nH] 0.3 0.3

Lsource [nH] 0.1 0.1

Ldrain [nH] 0.1 0.1

Package

[mm x mm]

LGA

4.1 x 1.6

BGA

4.6 x 1.6

Need higher voltage to reach 150 A goal

at 2X voltage rating

Gen 5 GaN offers similar performance to Gen 4…

Page 16: Kilowatt Laser Driver with 120 A, sub-10 nanosecond pulses in < 3 … · 2018-06-29 · 3-D point cloud Transmitted beam Reflected beam. Types of lidar •Time of flight (TOF) for

EPC9974D test board

EPC – The Leader in GaN Technology Company Confidential Information www.epc-co.com 16

EPC2047 FET

C1

Rshunt

LMG1020 Gate drive

Laser

1.3 cm2

Page 17: Kilowatt Laser Driver with 120 A, sub-10 nanosecond pulses in < 3 … · 2018-06-29 · 3-D point cloud Transmitted beam Reflected beam. Types of lidar •Time of flight (TOF) for

iLASER, 25 A/div

vD, 20 V/div

EPC2047 with LMG1020

17

VBUS = 105 V, Ipeak = 155 A, 8.0 ns

4 ns/div

155 A, 6500 W

EPC – The Leader in GaN Technology www.epc-co.com

8.0 ns

Page 18: Kilowatt Laser Driver with 120 A, sub-10 nanosecond pulses in < 3 … · 2018-06-29 · 3-D point cloud Transmitted beam Reflected beam. Types of lidar •Time of flight (TOF) for

Reality Check

• Many more parasitic components– Transistor, PCB, passives, etc.

– Laser diode recovery

– Very complex behavior possible

• The following practices make parasitics play bigger role:– Reducing Lstray

– Forced laser turn-off (clamping and ringing)

– Increasing switch speed

• Driver mechanical size is important (multi-channel lidar)

• Eye safety!

18EPC – The Leader in GaN Technology www.epc-co.com

Page 19: Kilowatt Laser Driver with 120 A, sub-10 nanosecond pulses in < 3 … · 2018-06-29 · 3-D point cloud Transmitted beam Reflected beam. Types of lidar •Time of flight (TOF) for

Improving laser drivers

• Reduction of laser inductance

• Reduction of other stray inductance

• Increase voltage

• Optimize FET parameters for laser

pulses

• Integration of gate drive

• Dual edge control

19EPC – The Leader in GaN Technology www.epc-co.com

Page 20: Kilowatt Laser Driver with 120 A, sub-10 nanosecond pulses in < 3 … · 2018-06-29 · 3-D point cloud Transmitted beam Reflected beam. Types of lidar •Time of flight (TOF) for

Conclusion

• Time-of-flight lidar drivers are a pulsed power application

• Long range requires high peak power

• GaN FETs are the best known choice

• Inductance dominates the design

• GaN makes well controlled, high power pulses possible:

– 123 A, 7.5 ns, 4300 W!

– 155 A, 8.0 ns, 6500 W!

• Multiple paths to increase performance

20EPC – The Leader in GaN Technology www.epc-co.com