KILANG KELAPA SAWIT BATU LINTANG - Kuala … Overnight % Rotten % Empty Bunch No grading is carried...
Transcript of KILANG KELAPA SAWIT BATU LINTANG - Kuala … Overnight % Rotten % Empty Bunch No grading is carried...
Date 21-01-2015
Manager
KUALA LUMPUR KEPONG BERHAD(No. Syarikat: 15043-V)
KILANG KELAPA SAWIT BATU LINTANG
.
KILANG KELAPA SAWIT BATU LINTANG
Progress Report
For the month ofDECEMBER 2014
(YEO BOON KEAT)
PAGE 1
HIGHLIGHTSEstimated percentage of FFB pushed by shovelPercentage FFB pushed due to grading
PRODUCTION
RAINFALL RECORD (mm) Year 2014
Fin Year Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug SepLast FY 336.00 261.00 116.00 120.00 18.00 113.00 304.00 258.00 87.00 45.00 164.00 358.00This FY 365.00 428.00 415.00
OTHER HIGHLIGHTS
DESCRIPTION OF PROBLEMS / ACHIEVEMENTS
Comments :
than the estimate of 5.10%The month rainfall recorded at 415mm.It was decreased by 13mm as compared to last month & increased by 299mm
TodateThis Month
21.57
Last Month
21.11
The month OER decreased by 0.27% compare to last month.Todate OER for FY 2014/15 is 0.48% lower than the estimate of 22.00 and todate KER is 0.42% is lower
as compared to last FY2013/14
21.5221.6121.34 O.E.R %
4.684.21 4.65
PROGRESS REPORT ON
(3RD MONTH OF FINANCIAL YEAR)FOR THE MONTH OF DECEMBER 2014
KILANG KELAPA SAWIT BATU LINTANG
Same Period Last YearTodate
K.E.R %
ITEM
4.75
Current Financial Year This Month
4.68
PAGE 2
1 PRODUCTION REPORT
1.1. FFB STATEMENT
1.1.1. FFB CONTRIBUTION
Estimate for Estimate +/- Estimate +/- EstimateThis Month Todate This Month Todate This Month Todate
KLK Estates MT MT MT MT MT MT1,661.730 5,287.900 2,997.000 9,552.000 -44.55% -44.64%
585.930 1,750.970 - -540.060 1,649.790 1,763.000 5,395.000 -69.37% -69.42%485.870 1,549.120 - -347.570 1,408.300 - -286.380 834.130 2,493.000 7,449.000 -88.51% -88.80%651.830 2,293.980 - -288.210 951.130 - -
1,644.550 6,388.280 5,352.000 15,176.000 -69.27% -57.91%- - - -- - - -
- -- -- -- -- -- -
Sub Total 6,492.130 22,113.600 12,605.000 37,572.000 -48.50% -41.14%
Non-KLK Estates- -
- - 0.000 0.000 - -- -- -- -- -- -- -- -- -- -
Sub Total - - - - - -
Outsiders- -- -- -- -- -- -- -- -- -- -- -- -
Sub Total - - - - - -
Grand Total 6,492.130 22,113.600 12,605.000 37,572.000 -48.50% -41.14%
Comment :
Norseman
Senggang
Bukit Tebuan
Sungai PulauPelam
Serapoh
Batu LintangKedah BuntarGhim KhoonNagalelaiSubur
Total FFB received for the month is lowered than estimate by 48.50% or 6,112.87 mt.
PAGE 31.1.2. FFB COMPOSITION
Composition of crop from various years of planting are :-
MT % MT %1980 - - - - 1981 - - - - 1982 - - - - 1983 - - - - 1984 - - - - 1985 - - - - 1986 23.77 0.37 71.86 0.32 1987 - - - - 1988 - - - - 1989 32.94 0.51 75.16 0.34 1990 196.19 3.02 656.85 2.97 1991 114.48 1.76 390.01 1.76 1992 35.07 0.54 96.56 0.44 1993 - - 5.20 0.02 1994 131.27 2.02 481.73 2.18 1995 293.32 4.52 1,080.90 4.89 1996 195.33 3.01 634.40 2.87 1997 534.36 8.23 1,666.15 7.53 1998 813.48 12.53 2,621.29 11.85 1999 604.03 9.30 2,407.58 10.89 2000 544.25 8.38 1,893.54 8.56 2001 425.30 6.55 1,278.00 5.78 2002 275.22 4.24 1,049.28 4.74 2003 429.92 6.62 1,421.18 6.43 2004 645.15 9.94 2,155.39 9.75 2005 109.19 1.68 320.25 1.45 2006 76.54 1.18 275.17 1.24 2007 186.85 2.88 740.70 3.35 2008 158.76 2.45 610.53 2.76 2009 282.56 4.35 967.63 4.38 2010 191.30 2.95 802.15 3.63 2011/12 192.85 2.97 412.09 1.86
- - - - - - - - - - - - - - - -
Total 6,492.13 100.00 22,113.60 100.00
Append below the classification of Palms According to Age :-Category Palm Age (years) TM % TD %
Immature 1st - 3rd 0% 0%Young 4th - 9th 15% 17%Prime 10th - 18th 69% 68%Old 19th and above 16% 15%Comments :
Year of Planting
Remarks
FFB composition vary from the year 1986 to 2012 with most of the crop
This Month Todate
coming from the year of 1998.
1.1.3. FFB QUALITY
CONTRIBUTING This Last This Last This Last This Last This Last This Last This Last This LastESTATES Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month
Total/Average 0 0
1.1.4. % FFB ON FLOOR AND IN LOADING RAMP FOR GRADING
FFB INTAKE (MT) % %- -
Comments :
% Empty Bunch% Overnight % Rotten
No grading is carried out by the mill.
- WEIGHT (MT)
LOADING RAMPWEIGHT (MT)
FFB GRADING
6,492
PAGE 4
No. of Grading % Black % Underripe % Long Stalk % Pest Damaged
1.1.5. LOOSE FRUIT & TRASH CONTENT
This Last This Last This Last This LastNO ESTATES Month Month Month Month Month Month Month Month
123456789
101112
Average 0 0
NO Outsider Estate123
Average 0 0
1.1.6. LOOSE FRUITS TO FFB RATIO
NO ESTATES1 Batu Lintang2 Pelam3 Kedah45678
1.1.7. STONES & TRASH IN FFB
NO ESTATES12345678
Comments :
No Grading is carried out by the mill.
Stones (kgs) per 100 tn FFBTrash
Tonnage (mt) % to FFB
Last Month% to FFB
This Month Last MonthTotal Tonnage
This Month
Fruit in Load Loose Fruit (%) FFB %
PAGE 4.1
No. of Grading % Loose Trash Content in Trash Content in
PAGE 5
1.2. PRODUCTION QUALITY
1.2.1. PRODUCTION OIL / DESPATCH OIL
X S.D. X S.D. X S.D. X S.D.
FFA %
Moisture (VM) %
Dirt %
Peroxide Value %
DOBI
ANALYSIS RESULT BY (KDC/TQCC)
TaikoSAMPLE Average StandardFFA 3.99 3.0 MaxVM 0.21 0.13 MaxDIRT 0.04 0.03 MaxPEROXIDE VALUE 0.68 0.60 MaxIODINE VALUE 52.15 50 - 54DOBI VALUE 2.75 3.0 MinCAROTENE 612.25 600 MinE233 (1% CORR.) 1.26 1.20 MaxE269 (1% CORR.) 0.29 0.20 MaxIRON 5.0 - 3.0PHOSPHORUS 8.0 - 5.0D.F. (Delta Y) 16.88 20.0 MinQUALITY RATING NIL
Comments :
16.73
The quality of despatched Oil within the Marketing specifications.
0.027
0.11
0.0120.60
15.59
1.240.29
1.33
0.01
0.034
0.13
0.028
0.03
0.013
2.74 0.06
0.18
0.70
2.65 0.40
2.67597.00
0.280.072
2.68 0.052.71 0.06
0.29
2.7952.10
2.74612.00
0.61
0.02
0.021
0.30
3.97
17.5317.68
52.202.80
606.00
52.10
634.00
52.20
1.20
1st Week 2nd Week
0.200.0200.70
0.160.0530.70
0.15
Marketing
1.270.28
< 0.25
4.04 3.52 4.32 4.07
PRODUCTIONThis Month Last Month This Month
DESPATCHLast Month
0.049
The quality of production oil was satisfactory.
< 5.0
0.018
0.16
4.124.24 0.25
Specification
3rd Week 4th Week
> 2.31
0.018
0.17
4.980.21
0.03
PAGE 61.2.2. PRODUCTION / DESPATCH KERNEL
MARKETINGX S.D. X S.D. X S.D. X S.D. SPECIFICATION
5.13 0.32 5.25 0.32 5.04 0.33 5.19 0.45 6%4.54 0.34 4.39 0.34 4.47 0.40 4.40 0.37 7%0.26 0.03 0.21 0.03
11.89 0.32 10.26 0.500.21 0.06 0.19 0.05 0.16 0.02 0.20 0.03
1.2.3. CPO DESPATCHBUYER MILL BUYER'S + / -
NET NET ON MILLWEIGHT WEIGHT NET WEIGHT
tn tn tn1- 0.000 0.000 0.0002- 0.000 0.000 0.0003- 0.000 0.000 0.0004- 0.000 0.000 0.0005- 0.000 0.000 0.0006- 144.700 144.420 -0.2807- 636.410 633.670 -2.7408- 0.000 0.000 0.0009- 0.000 0.000 0.000
10- 459.850 459.160 -0.690 1240.960 1237.250 -3.710
1.2.4. PK DESPATCHBUYER MILL
NETWEIGHT
tn1- 0.0002- 86.450 3- 161.210 4- 0.0005-6-7-
Total : 247.660
1.2.5. CXC REPORT
Comments :
DESPATCHTHIS MONTH LAST MONTH
PRODUCTIONLAST MONTH
MOISTURE %DIRT %FFA %TOTAL BROKEN KERNEL %STONE CONTENT %
THIS MONTH
MEWAH OILTAIKO BLEACHING
WILMAR EDIBLE OILPGEO EDIBLE OIL
SANG KEE
PK AGROCARGILL PALM
PALM OLEO RAWANG
CARGILL SG PALM
715
Total CPO tankers dispatched with no GPS installed (C)
No. of loads with the weight shortage of 80kg and aboveTotal number of CPO tankers dispatched (A+B+C) 37 54
THIS MONTH
SOUTHERN ACID
SINN HWAT HENG
CARGILL PALM (MB)
PANGKORFLEET PALM
Total CPO tankers dispatched with active GPS (A) 37Total CPO tankers dispatched with non-active GPS (B)
The kernel quality is within the Marketing Specification.
00
LAST MONTH
The difference in weight for CPO despatch between the mill and the buyers was 0.03%.
54
00
PAGE 6.1
LOADS FROM MONTH: December 2014
Ticket No Driver Vehicle Date Mill Buyer Loss (A) BuyerA065700 GOBI A/L KRISHNAN NAS 448 02-12-2014 35.820 35.690 0.130 CARGILL PALM PRODUCT 0.000 0.050A065749 ZULKIFLI BIB YUSOF PHT 1444 03-12-2014 30.090 29.990 0.100 CARGILL PALM PRODUCT 0.000 0.020A065965 ASMIR BIN JAAFAR PAF 9860 08-12-2014 24.280 24.100 0.180 CARGILL PALM PRODUCT 0.000 0.100A065963 ZULKIFLI BIB YUSOF PHT 1444 08-12-2014 29.840 29.660 0.180 PALM OLEO SDN BHD 0.000 0.100A066092 ASMIR BIN JAAFAR PAF 9860 11-12-2014 24.190 23.110 1.080 CARGILL PALM PRODUCT 0.000 1.000A066004 GOBI A/L KRISHNAN NAS 448 09-12-2014 35.580 35.430 0.150 CARGILL PALM PRODUCT 0.000 0.070A066092 ASMIR BIN JAAFAR PAF 9860 11-12-2014 24.190 23.110 1.080 CARGILL PALM PRODUCT 0.000 1.000A066165 GOBI A/L KRISHNAN NAS 448 15-12-2014 35.750 35.510 0.240 CARGILL PALM PRODUCT 0.000 0.160A066244 GOBI A/L KRISHNAN NAS 448 18-12-2014 35.780 35.370 0.410 CARGILL PALM PRODUCT 0.000 0.330A066356 GOBI A/L KRISHNAN NAS 448 22-12-2014 35.720 35.380 0.340 CARGILL PALM PRODUCT 0.000 0.260A066355 ZULKIFLI BIB YUSOF PHT 1444 22-12-2014 30.070 29.970 0.100 PALM OLEO SDN BHD 0.000 0.020A066362 K. PRAGALATHEN AGR 5046 22-12-2014 40.110 39.680 0.430 PALM OLEO SDN BHD 0.000 0.350A066392 ZULKIFLI BIB YUSOF PHT 1444 23-12-2014 29.990 29.910 0.080 PALM OLEO SDN BHD 0.000A066445 GOBI A/L KRISHNAN NAS 448 24-12-2014 35.640 35.430 0.210 CARGILL PALM PRODUCT 0.000 0.130A066519 ZULKIFLI BIB YUSOF PHT 1444 29-12-2014 35.370 35.240 0.130 CARGILL PALM PRODUCT 0.000 0.050
Total 4.840 0.000 3.640* Chargeable to transporters when (A) - (B) is above 80kg. Quantity chargeable is net after minus the limit of 80kg.
Comments
EXTRACTED FROM CXC REPORTCPO Despatch Loads With Weight Shortage of 80kg and Above
Charges to the
transporters (MT) *
The shortage is deducted from transport charges.
Weight Details (MT)Actual oil recovered (MT) at Mill
(B)
Tanker with GPS
PAGE 6.2
No. Tanker number Date Time Action Taken / RemarksNett Weight diff. with buyers (+/-) (MT)
None of the tankers that doesn't follow the authorisedroute during delivery.
Total 0.000
GPS VIOLATION REPORT FOR KILANG KELAPA SAWIT BATU LINTANG ON December 2014On Exit the Zone Grid of Authorized Route during CPO delivery to Buyers Only
PAGE 71.3. COST OF PRODUCTION
(Basis : Cost per tonne CPO)
ThisMonth Todate Year ' s
December 2014 3 mths EstimateRM / tn RM / tn RM / tn
Indirect Cost 93.14 85.68 55.08
Depreciation 25.89 22.62 13.77
Manufacturing Cost 186.93 199.79 172.85
Ex-Mill Cost 305.96 308.09 241.70
Cooking Oil Cess 0.00 0.00 0.00
Palm Oil Stabilisation Cess 2.00 2.00 2.00
CPO (Sabah) Sales Tax
Despatch & Selling 51.83 42.68 32.28
TOTAL EXPENDITURE 359.79 352.77 275.98
A/c This Month Estimate
Code RM/ton CPO RM/ton CPO Diff. (%)1 1.14 0.77 32.5%2 22.51 10.82 51.9%3 16.46 5.00 69.6%4 4.74 2.38 49.8%11 1.37 0.93 32.1%12 2.53 0.90 64.4%
15 0.40 0.27 32.5%16 10.02 6.57 34.4%19 8.15 4.07 50.1%41 3.91 2.92 25.3%42 28.41 17.38 38.8%
46 7.89 4.90 37.9%48 11.43 6.18 45.9%55 17.06 11.34 33.5%63 26.62 16.20 39.1%71 51.83 32.28 37.7%
Comments :
Comments
Higher CPO transport to Port Klang
Higher electricity chargesHigher AP wages and OT levied by BLEHigher supervisor salaries & OTHigher labour wages due to low crop processed
Higher clinic/Hosp charges.Higher cost due to mill compound beutification project
Higher cost due to donation for S.Krishnan Mother P/away
Repair floor tiling and roofing
Higher W/Shop Mechanic OT
Higher lab Conductor OT
Higher due to low crop processedHigher executive salaries & EPFHigher cost due to Air Ticket for 2 Indian 1 Indon WorkersHigher employer socso contribution
Manufacturing cost was at RM 186.93/tonne oil against estimate of RM 172.85/tonne oil.
Rep. Digester Bottom Plate & Angle Baffer Plate
PAGE 82 PROCESS PERFORMANCE
2.1. STERILIZATION
Summary of sterilisation cycle for the month is tabulated as follows :-Function X (min) S.D.Deaeration 21st. Peak (1.5 Bar / 21.75 psi) 121st. Peak exhaust 32nd. Peak (2 Bar / 21.75 psi) 122nd. Peak exhaust 23rd. Peak (2.65 Bar / 40 psi) 123rd. Peak exhaust 04th. Peak ( Bar / psi) 0Holding Time 45Final exhaust 5Steaming cycle 93 0Door Open to Door Shut Time
X S.D. X S.D.USB after 1st Threshing (%)USB after 2nd Threshing (%) 2.64 0.47 2.83 0.35Threshing Efficiency (%)
STERILIZER CONDENSATE
This Month Last MonthX S.D. X S.D.
1.06 0.18 0.96 0.20
Condensate / FFB Ratio
Absolute oil loss (kg/tn FFB)
Comments :
Last MonthThis Month
Steriliser condensate (Oil Content in Wet Basis)
OLWB in steriliser condensate has icreased by 0.10% compared to last month.The percentage of USB has decreased by 0.19% compared to last month.
PAGE 9.02.2. DIGESTING & PRESSING STATION
2.2.1. DIGESTER TEMPERATURE OC
This Month Last Month DIGESTER X S.D. X S.D. Digester No. 1 96.00 0.43 97.00 0.42 Digester No. 2 98.00 0.40 96.00 0.42 Digester No. 3 95.00 0.42 96.00 0.31 Digester No. 4 Digester No. 5 Digester No. 6 Digester No. 7 Digester No. 8 Digester No. 9
2.2.2. PRESSING
Press Press Press Press Press Press Press Press Press AverageNo. 1 No. 2 No. 3 No. 4 No. 5 No. 6 No. 7 No. 8 No. 9
X 5.19 5.14 4.91 5.08S.D. 0.40 0.27 0.29 0.32
X 5.14 5.34 5.13 5.20S.D. 0.38 0.36 0.31 0.35
X 7.70 7.52 7.34 7.52S.D. 0.54 0.32 0.40 0.42
X 7.20 7.79 7.76 7.58S.D. 0.39 0.32 0.26 0.32
X 21.84 24.19 26.44 24.16S.D. 5.99 6.24 6.88 6.37
X 20.22 20.90 19.00 20.04S.D. 6.30 5.01 1.89 4.40
X 205.69 156.34 97.08 153.04S.D. 0.00 0.00 0.00 0.00
X 258.56 168.39 155.96 194.30S.D. 0.00 0.00 0.00 0.00
Comments :
Nut Breakage was recorded at 24.16 and to control below 15%.
This Month
Last Month
This Month
Last Month
OIL LOSS ON DRY BASIS (OLDB)
NUT BREAKAGE (%)
PRESS RUNNING HOURS
This Month
Last Month
This Month
Last Month
OIL LOSS ON WET BASIS (OLWB)
Digester temperature was >95 C
Average OLDB of Press Fibre was recorded at 7.52%.
PAGE 9.12.2.3.
This Month
Last Month
This Month
Last Month
This Month
Last Month
This Month
Last Month
This Month
Last Month
This Month
Last Month
This Month
Last Month
This Month
Last Month
X 18.48 19.00 38.09 36.39 61.56 65.26 13.29 12.29 7.15 8.99 21.23 19.65 15.69 12.29S.D. 0.88 3.67 7.07 3.25 3.37 2.05 1.47 0.93 1.71 1.10 1.57 0.98 0.46 0.27N
True Nut TrashTrue Mesocarp (ripe) True Mesocarp (unripe)
Oil in Mesocarp OLWB Normal Parthenocarp
Abnormal Partnenocarp
PAGE 9.2
2.2.4. EFB PRESSING
Press Press Press Press Super SuperNo. 1 No. 2 No. 3 No. 4 Press 1 Press 2
PRESS RUNNING This Month HOURS Last Month DOWN TIME This Month
Last Month
2.2.5. OIL RECOVERED
This Month F F A (%) DOBI
VM (%)OLWB (%)
Press 1 Press 2 Press 3 Press 4 Press 5 Press 6 Press 7 Press Fibre (OLDB) Ratio EFB Liquor to FFB (%)
2.2.6. SPLITTER
RUNNING HOURSThis Month Last Month
No. 1 No. 2
Comments :
Last Month
No EFB press installed in this mill.
PAGE 10
2.3. CLARIFICATION STATION
2.3.1. CLARIFICATION TANK
This Month Last MonthTank 1 Tank 2 Tank 3 Tank 1 Tank 2 Tank 3
X 95.00 96.00S.D 1.81 2.24
% Oil in underflow X 5.13 5.20 (% OLWB) S.D 0.42 0.38
2.3.2. SLUDGE SEPARATOR (S) / CENTRIFUGE (C)
S1 S2 S3 C1 C2 C3 C4 C5 C6 C7 C8X 0.90 0.88 0.90
S.D 0.13 0.09 0.09X 0.90 0.88 0.88
S.D. 0.17 0.18 0.14T Mth X 228.00 230.00 197.00L Mth X 181.00 225.00 210.00T Mth X 1.45 1.60 1.45L Mth X 1.60 1.60 1.60T Mth X 1209.11 1312.63 1086.14L Mth X 1038.94 1266.75 1197.00T Mth X 1.68 1.78 1.51L Mth X 1.57 1.90 1.78
Comments :
Separate Waste Basculator (mt)
Oil losses on Absolute Terms (Kg/tn FFB)
OLWB in underflow was recorded at 5.13% and reduced by 0.07% than last month.Temperature of underflow was recorded at 95 C.
Temperature OC
This MonthLast
Month
% Oil loss on wet basis (x)
Operating Hours (hrs)
Nozzle size (mm)
Main Menu
PAGE 11
2.3.2. DECANTER (D)
Inlet
D1 D2 D1 D2 D1 D2X
S.DX
S.D.X
S.DX
S.D.X
S.DX
S.D.T Mth XL Mth X
Comments :
Last Month
No Decanters are installed in the mill.
Temperature (oC)
Operating Hours
NOS % (x)
Last Month
Heavy Phase
This MonthLast
Month
This Month Solid Phase Light Phase
Oil % (x)
This MonthLast
Month
VM % (x)
This Month
PAGE 12
2.3.3. DILUTION RATE & ABSOLUTE OIL LOSS
X S.D. X S.DDILUTION RATE % 28.00 2.48 26.00 2.98Separator Waste to FFB ratio 0.00 0.00Decanter cake to FFB ratioAbsolute Oil loss in Separator/Centrifuge kg/mt FFB 4.97 5.25Absolute Oil loss in Decanter Cake kg/mt FFBTotal Oil loss kg/MT FFB 4.97 0.00 5.25 0.00
2.3.4. OIL LOSSES AFTER DEOILING TANK TO EFFLUENT
DescriptionAfter Deoiling tank (OLWB)After Cooling pond
Comments :
No decanter cake is produced.
0.700.760.68
Oil losses after cooling pond recorded below 1%.
This Month Last Month
This Month Last Month
Absolute oil loss in kg/mt FFB recorded at 4.97kg/FFB
0.88
PAGE 13
2.3.5. PURIFIER & VACUUM DRYER
No: 1 No: 2 No: 1 No: 2 No: 3 No: 4 No: 5X
S.DX
S.D.X
S.DX
S.D.X
S.DX
S.D.X
S.DX
S.D.
2.3.6. VACUUM DRYER
X S.D X S.D X S.DThis Month 66.00 0.00 0.25 0.04 0.13 0.02 60.00Last Month 68.00 0.00 0.24 0.03 0.10 0.01 56.00This MonthLast MonthThis MonthLast Month
Comments :
% VM
This MonthLast
Month
% Dirt
This MonthLast
Month
VM % Before Dryer
VM Rem. Eff
This MonthLast
Month
Dirt Rem. Eff
This MonthLast
Month
PURIFIER After PurifierBefore Purifier
VACUUM DRYER Vacuum (-cm Hg) VM % After DryerVM.
Removal Eff.
No: 1
No: 2
No: 3
Vacuum dryer efficiency was satisfactory.
2.4. NUT & KERNEL STATION PAGE 13.1
2.4.1. NUT SILO & KERNEL SILOS
DESCRIPTION No: 1 No: 2 No: 3 No: 4X 19.07 19.24
S.D 0.64 0.89X 18.99 19.04
S.D. 0.46 0.26X 14.83 14.72
S.D 0.88 0.89X 14.68 14.60
S.D. 0.63 0.80X 22.23 23.49
S.DX 22.70 23.32
S.D.
2.4.2. KERNEL SILO
1 2 3 4 5 1 2 3 4 5Top
Middle 60.00 45.00 63.00 42.00Bottom 76.00 71.00 76.00 76.00
% VM Fresh Kernel X 20.12 20.43 19.72 20.19S.D 0.87 0.91 0.79 0.62X 5.12 5.12 5.28 5.26
S.D 0.34 0.51 0.35 0.15% Drying Efficiency 74.55 74.94 73.23 73.95
Comments :
This MonthLast
Month
Kernel drying efficiency was satisfactory.
This Month Last Month
% Drying Efficiency
% Dried Kernel
Temperature oC
% VM Fresh Nut
This MonthLast
Month
% Dried Nut
This MonthLast
Month
2.4.3. NUT CRACKING EFFICIENCY PAGE 13.2
X SD X SD X SD X SD X SD X SD X SD X SD X SDWhole Nut (%) 86.14 2.32 84.13 2.95Broken Nut (%) 8.95 1.77 9.80 2.15Whole Kernel (%) 0.72 0.19 0.83 0.09Brokern Kernel (%) 0.32 0.15 0.93 0.50
X SD X SD X SD X SD X SD X SD X SD X SD X SDWhole Kernel (%) 37.35 1.61 37.34 1.61Broken Kernel (%) 10.87 0.62 10.78 0.89Uncracked Nut (%) 0.29 0.13 0.34 0.14Half cracked Nut (%) 0.48 0.14 0.49 0.12
X SD X SDRipple Mill No: 1 98.43 0.46 99.13 0.49Ripple Mill No: 2 98.29 0.46 99.10 0.80Ripple Mill No: 3Ripple Mill No: 4Ripple Mill No: 5Ripple Mill No: 6Ripple Mill No: 7Ripple Mill No: 8Ripple Mill No: 9
Comments :
Nut cracking eff. & kernel recovery eff. was satisfactory.
No: 4 No: 5
Nut Cracking Eff.
Kernel Recovery Eff.
Mixture Composition after Cracker
No: 1
R I P P L E M I L L
R I P P L E M I L L
No: 1 No: 2 No: 3 No: 7 No: 8 No: 9Nut Composition before Cracker (INPUT)
No: 4 No: 5 No: 6
No: 8 No: 9No: 2 No: 3 No: 6 No: 7
PAGE 142.4.4. KERNEL LOSSES / COST
X SD X SD X SD X SD X SD X SD
0.85 0.29 0.73 0.10
1st Stage2nd
Stage 1st Stage2nd
Stage 1st Stage2nd
Stage 1st Stage2nd
Stage 1st Stage2nd
Stage 1st Stage2nd
Stage
0.96 0.32 0.80 0.11
Claybath 0.78 0.30 0.69 0.12
2.4.5. RUNNING COST
Comments :
Calcium carbonate cost has increased by 5.9 cents/mt FFB than last month.
Line 3Line 1 Line 2 Line 3 Line 1 Line 2Last MonthThis Month
Kernel Produced (mt)Total Kaolin or Calcium Carbonate Cost (RM)
273.284 377.760
Last Month Todate
1035.277
1677.220 1619.030 5065.160
Cyclone Fibre
LTDS
Hydrocyclone (PK in wet shell)
This Month
Cost / MT of PK (RM)
Cost / MT of FFB (RM)
6.137 4.289 4.893
Other Cost e.g Sodium Silicate (RM)
0.258 0.199 0.229
All kernel losses was within the in-house target.
PAGE 152.5. BOILER / POWER HOUSE
2.5.1. BOILER HOUSE
Description This Month Last Month TodateBoiler Chemical Cost (RM) 973.82 1219.11 3317.05 Cost / MT FFB (RM) 0.15 0.15 0.15
2.5.2. POWER HOUSE
DescriptionThis Month Last Month This Month Last Month This Month Last Month This Month Last Month This Month Last Month
Turbines > Dresser RandNo. 1 (700 KW) 241.7 306.5 103170.0 130280.0No. 2 (400 KW)No. 3 (0 KW)No. 4 (0 KW)Diesel Gen Set > CumminsNo. 1 (300 KW) 3.4 2.1 91.0 860.0 - - - -No. 2 (640 KW)No. 3 (640 KW)KwHr / mt FFB (Turbine + Genset)
2.5.3. TNB POWER SUPPLY
KwHr RM KwHr RM KwHr RMPalm Oil Mill 22201.00 9937.79 22551.00 10122.13 64102.00 28717.41Rubber FactoryEcomat PlantTotal 22201.00 9937.79 22551.00 10122.13 64102.00 28717.41
Comments :
This Month
Steam Consumption per KwHr (Turbine)
TNB supply is used to start the mill operation by using change over switch.
Last Month Todate
Operating Hours Total KwH Generated Kw KwHr / LitDiesel Consumption
(Litres)
PAGE 16
2.6. WATER TREATMENT PLANT
2.6.1. WATER CONSUMPTION
Description This Month Last Month This Month Last Month m3/mt FFBOwnEstate
Mill 8191.00 11100.00 1.26 FCTOTAL 8191.00 11100.00 0.00 0.00 1.26
2.6.2. WATER TREATMENT COST
This Month Last Month TodateChemical Cost (RM) 973.82 2045.32 3883.36Cost /m3 water (cts / m3) 0.12 0.18 0.17Cost /mt FFB (cts / mt FFB) 0.15 0.25 0.25Water Consumption (m3 / mt FFB) 1.26 1.37 1.41
2.6.3. MONTHLY LICENCE COSTPUMPING RAW WATER FROM RIVER
This Month Last Month TodateTotal Volume of water (m3) consumed 8191.00 11100.00 29671.00Total Cost (RM)
Comments :
Domestic
Water consumed%
Water consumption has decreased by 0.11 m3/mt FFB as compared to last month.
PAGE 17
2.7. General (Visitors / Security / Training Programme / Details of Breakdown, etc)
2.7.1. Visitation
Date23-12-2014
2.7.2. Training
Date
2.7.3. Security
Date
2.7.4. OSH Matter
Date
2.7.5. RSPO Matter
Date
2.7.6. Amenities
Date
2.7.7. Water Supply
Date
2.7.8. EFB DISPOSAL
2.7.9. DECANTER CAKE DISPOSAL
Balance b/f (mt) Production (mt) Collected (mt) Balance c/f (mt)
1,426.78 696.85 Balance b/f (mt) Production (mt) Collected (mt) Balance c/f (mt)
760.28 1,363.35
Remarks
Remarks
Remarks
Remarks
RemarksPersonV.E.E Routine visit.
Remarks
Remarks
PAGE 17.1
2.8.0. Effluent Treatment
Date
2.8.1 Mill Downtime
Date Hours Date Hours06-12-2014 2
Total 2 0
2.8.2 Housekeeping / Beautification / Linesite / Compound
Date
2.8.3. Others
Date
Comments
Remarks
Details DetailsLine 1 Line 2
T6 Chain Snap
Remarks
Remarks
PAGE 17.2
2.8.4. Effluent Result For December 2014
abcdefgh
2.8.5 Trailing Report
Both trailing no abnormal activity.
5000 MAX
DOE LimitpH N/A
TQCC Result8.6162BOD (mg / l)1230137
COD (mg / l) N/ATotal Nitrogen (mg / l) N/A
30
4751Total Solids (mg / l)
Oil & Grease (mg / l) N/AN/A
91
Suspended Solids (mg / l)N/A
640
Ammonical Nitrogen (mg / l) N/A
PAGE 183.0 MANPOWER
3.1. EMPLOYEES
MALAYS CHINESE INDIANS OTHERS TOTAL Executives 1 2 1 0 4 Subordinate Staff 6 0 12 0 18 TOTAL 7 2 13 0 22
3.2. SUBORDINATE STAFF LEAVE STATUS
Leave Leave Leave B/F from Earned Todate TakenYear '13 for Year '14 (A+B) This Bal
No. Position (Days)-A (Days)-B Total Month (A+B-C)1 C/CLERK 20 21 41 0 19 222 2ND CLERK 15 24 39 5 24 153 CHARGEMAN 0 24 24 1 24 04 SUPERVISOR 22 24 46 9 28 185 SUPERVISOR 30 21 51 4 43 86 E/DRIVER 18 18 36 4 23 137 BOILERMAN 25 17 42 3 29 138 BOILERMAN 25 18 43 6 26 179 LAB OPER -4 18 14 1 18 -4
10 MECHANIC 9 18 27 3 11 1611 MECHANIC 22 18 40 2 28 1212 MECHANIC 3 18 21 5 16 513 W/B OPER 0 18 18 6 18 014 MECHANIC -7 18 11 0 13 -215 FOREMAN 3 24 27 5 14 1316 E/DRIVER -2 18 16 2 15 117 MECHANIC -4 15 11 1 11 018 S/KEEPER 0 19 19 0 0 1919 W/B OPER 0 14 14 0 10 4202122232425262728
Comments :
AB RAHMAN BIN CHE HAT
A.MOHANATHASSYED MOHAMAD ADNAN
P.SANKARANAVR.MOGANAKRISHNANR.RAJOOS.MUNIANDYR.BALAN
Leave Taken Todate
(C)ALIZA BINTI MAT ISA
G.LOGANATHANA.PUGALENTHY
S.SUBRAMANIAM
To manage the staff leave prudently.
S.PADMANATHANSAMSUDDIN BIN ISHAK
MAHD HANIFFAH
MANJULA A/P PERUMALUMOHD KHAIRIL ABDULLAHS.JAMESONG.KRISHNASAMY
NAME
PAGE 18.13.3 EMPLOYEE (MILL WORKERS)
(A) CHECKROLL
(1) MALAYSIAN Male Female Sub Total Male Female Sub Total Bumiputera 20 3 23 - 23 Chinese - - - - Indian 27 3 30 - 30 Grand Total 47 6 53 - - - 53
(2) NON-MALAYSIAN Sri Lanka - - - India 9 - 9 - 9 Indonesia 10 - 10 - 10 Bangladeshi - - - Thai - - - Filipino - - - Grand Total 19 - 19 - - - 19 Total Checkroll 66 6 72 - - - 72
(B) CONTRACT / TEMPORARY
(1) MALAYSIAN Male Female Sub Total Male Female Sub Total Bumiputera 3 - 3 - 3 Chinese - - - Indian 2 2 - 2 Grand Total 5 - 5 - - - 5
Employees Dependants (Resident)Total
Employees Dependants (Resident)Total
PAGE 19Appendix 1
Unit This Month Last Month Todate1.0 FFB
1.1.1 Weight of FFB processed MT 6,492.130 8,127.370 22,113.600 1.1.2 Estimate MT 12,605.000 12,491.000 37,572.000 1.1.3 Shift Hours Hrs -
2.0 OIL MANUFACTURE2.1.1 Weight of Oil Produced MT 1,385.699 1,756.707 4,758.868 2.1.2 Estimate MT 2,773.000 2,747.000 8,265.000 2.1.3 Oil Extraction Rate % 21.34 21.61 21.52 2.1.4 Estimate % 22.00 22.00 22.00 2.1.5 Press Running Hours Hrs. 458.11 582.91 1,546.88 2.1.6 Production Hours Hrs. 258.50 326.00 880.00 2.1.7 Downtime (Line 1) Hrs. 2.00 - 2.00 2.1.8 Downtime (Line 2) Hrs. - 2.1.9 Press Capacity per unit MT / hr 14.17 13.94 14.30 2.2.0 F.F.B. Manufactured / Hours MT / hr 25.11 24.93 25.13 2.2.1 Oil Recovered / Hours MT / hr 5.36 5.39 16.22
3.0 KERNEL MANUFACTURE3.1.1 Weight of kernel Produced MT 273.284 377.776 1,035.277 3.1.2 Estimate MT 643.000 637.000 1,916.000 3.1.3 Kernel Extraction Rate % 4.21 4.65 4.68
;3.1.4 Estimate % 5.10 5.10 5.10 3.1.5 Production Hours Hrs. 258.50 326.00 880.00 3.1.6 Kernel Recovered / Hr MT / hr 1.06 1.16 1.18
4.0 DESPATCH AND STOCK4.1.1 Oil Despatched MT 1,237.250 1,596.840 4,936.860 4.1.2 Oil in Stock MT 470.695 322.246 955.320 4.1.3 Kernels Despatched MT 247.660 377.480 1,165.820 4.1.4 Kernels in stock MT 131.526 105.920 343.052
- Packed / Bulk Silo MT 131.526 105.920 343.052 - Kernel in Bag MT - -
Remarks :
PROGRESS REPORT FOR THE MONTHOF DECEMBER 2014
PAGE 20
MAJOR MAINTENANCE REPORT FOR THE MONTH OF DECEMBER 2014
(1) RECEPTION STATION / (2) LOADING PUMP / (3) STERILISER STATION(4) HOISTING / TIPPER AND THRESHING STATION
3. Hoist - Replaced 16mm x 36.5m Steel Wire Rope and 2 pcs of Link Chain Sprocket for Hoist
- Purchased 1 unit of Electro Positioner (Inlet) P/N: K1B0003B-64 as a spare unit.
1. Steriliser - Replaced 1 unit of Inlet Valve set P/N N2B080S-39 for Steriliser No. 2 & 3
2. Clarification - Replaced 1 pc of Distributer Insert P/N : 531445 for Separator No. 1 & 3
PAGE 21
MAJOR MAINTENANCE REPORT FOR THE MONTH OF DECEMBER 2014
(5) PRESS AND DIGESTER STATION / (6) EFB PRESSING STATION / (7) KERNEL PLANT STATION(8) CLARIFICATION STATION
- Replaced 3 sets of P15 Digester Long Arm and Short Arm for Digester No. 3 - Purchased 6" height S/Steel Angle Baffle Plate (Splitted into 12 sections) for Digester No. 1 & 3 - Purchased 2 pcs of 9 mm thick M/Steel Digester Bottom Plate with 8" D & 6" D Drain holes and 2 pcs of 6mm thick S/Steel Digester Perforated Drainage Plate as spare unit
4. Digester
PAGE 22
MAJOR MAINTENANCE REPORT FOR THE MONTH OF DECEMBER 2014
(9) RAW WATER HOUSE AND WATER TREATMENT PLANT STATION / (10) POWER STATION / (11) BOILER STATION(12) EFFLUENT STATION
- Checked and repaired Cummin Diesel Genset Engine cannot stop problem by M/S Scott & English (M) Sdn Bhd. Job done are to check fuel system and fuel return, to check engine loose ternination and to check engine sdv coil & idle
Boiler
Engine Room
- Performed Dynamic Balancing for 6' S50C Carbon Steel Boiler ID Fan Impeller by M/S Well On Eng.
PAGE 23
MAJOR MAINTENANCE REPORT FOR THE MONTH OF DECEMBER 2014
(13) MILL BUILDING UPKEEP / (14) VEHICLE / (15) WORKSHOP / (16) GENERAL
CoverPageHighlightsProductionReportFFBCompositionFFBQualityLF_TrashContentProductionQualityProdDesKernelCPODesGPSRepCOPProcPerfDigPressStationDigPressStation2EFBPressingClarificationStationDecanterDilutionPurifierNutKernelStationNutCrackingEffKernelLossesBoilerPowerHouseWaterTreatmentGeneralGeneral2General3ManPowerEmployeeAppendix1MajorMaintRep1MajorMaintRep2MajorMaintRep3MajorMaintRep4
Main
KKS Progress Report version 1.43 for December 2014
Please select your desire section by a mouse click
Section ASection B
3
Save
Information for the Progress Report
Co NameKUALA LUMPUR KEPONG BERHAD
Co Reg No.15043-VSetup
OC Code024
OC NameKILANG KELAPA SAWIT BATU LINTANG
Co Start of Fin Mth10
Current Year2014Reset
Current Month12December
Current Month, YrDecember 2014
Current Fin Mth #3rd
Current Fin Mth3rd
Current Fin Yr2015
Current Period2014/15
Asst/Manager NameYEO BOON KEATTitleManager
Wt Shortage Limit80Kg
By: Chan Kok LeongInstalled to:C:\eProgressRep\version 1.43
Sys last updated:25-Oct-2013Set:20-Jan-2015
Title ListYearMonthYesNo
Assistant20111No
Senior Assistant20122Yes
Acting Manager20133
Manager20144
Senior Manager20155
20166
20177
20188
20199
202010
202111
202212
Brief Instructions1. Change the Current Year / Month2. Click to get to desire Worksheet Page3. Enter the necessary data - Use Tab key to move to different fields4. Click Save icon to save your work5. Click Print to preview print out
Notes:1. Click Setup to change system defaults2. Click Reset for default zoom or A4 size
++ means click tab for more pages
11. Process Performance
1. Highlights
2. Production Report
4. FFB Quality
5. LF and Trash Content
6. Production Quality
7. Production and Despatch Kernel
8. CPO Despatch Loads with wt shortage
9. GPS Violation Report
10. Cost of Production
12. Digesting & Pressing Station ++
13. EFB Pressing
1. Clarification Station
2. Decanter
3. Dilution Rate & Absolute Oil Loss
4. Purifier & Vacuum Dryer
5. Nut & Kernel Station
6. Nut Cracking Efficiency
7. Kernel Losses / Cost
8. Boiler / Power House
9. Water Treatment Plant
10. General (Visitors/Security/Breakdown, etc.) ++
11. Man Power
12. Appendix 1
3. FFB Composition
13. Major Maintenance Report ++
CoverPage
KILANG KELAPA SAWIT BATU LINTANG
Progress Report
For the month of
DECEMBER 2014
Date1/20/15KUALA LUMPUR KEPONG BERHAD
(No. Syarikat: 15043-V)
KILANG KELAPA SAWIT BATU LINTANG
.
(YEO BOON KEAT)
Manager
Highlights
PROGRESS REPORT ONPAGE 1
KILANG KELAPA SAWIT BATU LINTANG
FOR THE MONTH OF DECEMBER 2014
(3RD MONTH OF FINANCIAL YEAR)
HIGHLIGHTS
Estimated percentage of FFB pushed by shovel
Percentage FFB pushed due to grading
PRODUCTION
Current Financial YearSame Period Last Year
This MonthLast MonthTodateThis MonthTodate
O.E.R %21.3421.6121.5221.5721.11
K.E.R %4.214.654.684.684.75
RAINFALL RECORD (mm)Year2014
Fin YearOctNovDecJanFebMarAprMayJunJulAugSep
Last FY336.00261.00116.00120.0018.00113.00304.00258.0087.0045.00164.00358.00
This FY365.00428.00415.00
OTHER HIGHLIGHTS
ITEMDESCRIPTION OF PROBLEMS / ACHIEVEMENTS
Comments :
The month OER decreased by 0.27% compare to last month.
Todate OER for FY 2014/15 is 0.48% lower than the estimate of 22.00 and todate KER is 0.42% is lower
than the estimate of 5.10%
The month rainfall recorded at 415mm.It was decreased by 13mm as compared to last month & increased by 299mm
as compared to last FY2013/14
Main Menu
ProductionReport
PAGE 2
1PRODUCTION REPORT
1.1.FFB STATEMENT
1.1.1.FFB CONTRIBUTION
Estimate forEstimate+/- Estimate+/- Estimate
This MonthTodateThis MonthTodateThis MonthTodate
KLK EstatesMTMTMTMTMTMT
Batu Lintang1,661.7305,287.9002,997.0009,552.000-44.55%-44.64%
Kedah585.9301,750.970--
Buntar540.0601,649.7901,763.0005,395.000-69.37%-69.42%
Ghim Khoon485.8701,549.120--
Nagalelai347.5701,408.300--
Subur286.380834.1302,493.0007,449.000-88.51%-88.80%
Norseman651.8302,293.980--
Sungai Pulau288.210951.130--
Pelam1,644.5506,388.2805,352.00015,176.000-69.27%-57.91%
Senggang- 0- 0--
Serapoh- 0- 0--
--
--
--
--
--
--
Sub Total6,492.13022,113.60012,605.00037,572.000-48.50%-41.14%
Non-KLK Estates
--
Bukit Tebuan- 0- 00.0000.000--
--
--
--
--
--
--
--
--
--
Sub Total- 0- 0- 0- 0--
Outsiders
--
--
--
--
--
--
--
--
--
--
--
--
Sub Total- 0- 0- 0- 0--
Grand Total6,492.13022,113.60012,605.00037,572.000-48.50%-41.14%
Comment :
Total FFB received for the month is lowered than estimate by 48.50% or 6,112.87 mt.
Main Menu
FFBComposition
PAGE 3
1.1.2.FFB COMPOSITION
Composition of crop from various years of planting are :-
Year of PlantingThis MonthTodate
MT%MT%Palm Age1st-3rd4th-9th10th-18th19th&above
1980- 0- 0- 0- 03401005.24467.041019.89
1981- 0- 0- 0- 03303716.4315126.813270.36
1982- 0- 0- 0- 032
1983- 0- 0- 0- 031
1984- 0- 0- 0- 030
1985- 0- 0- 0- 029
198623.770.3771.860.3228
1987- 0- 0- 0- 027
1988- 0- 0- 0- 026
198932.940.5175.160.3425
1990196.193.02656.852.9724
1991114.481.76390.011.7623
199235.070.5496.560.4422
1993- 0- 05.200.0221
1994131.272.02481.732.1820
1995293.324.521,080.904.8919
1996195.333.01634.402.8718
1997534.368.231,666.157.5317
1998813.4812.532,621.2911.8516
1999604.039.302,407.5810.8915
2000544.258.381,893.548.5614
2001425.306.551,278.005.7813
2002275.224.241,049.284.7412
2003429.926.621,421.186.4311
2004645.159.942,155.399.7510
2005109.191.68320.251.459
200676.541.18275.171.248
2007186.852.88740.703.357
2008158.762.45610.532.766
2009282.564.35967.634.385
2010191.302.95802.153.634
2011/12192.852.97412.091.8699
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
Total6,492.13100.0022,113.60100.00
Append below the classification of Palms According to Age :-
CategoryPalm Age (years)TM %RemarksTD %
Immature1st - 3rd0%0%
Young4th - 9th15%17%
Prime10th - 18th69%68%
Old19th and above16%15%
Comments :
FFB composition vary from the year 1986 to 2012 with most of the crop
coming from the year of 1998.
Main Menu
FFBQuality
PAGE 4
1.1.3.FFB QUALITY
No. of Grading% Black% Underripe% Overnight% Rotten% Long Stalk% Pest Damaged% Empty Bunch
CONTRIBUTINGThisLastThisLastThisLastThisLastThisLastThisLastThisLastThisLast
ESTATESMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonth
Total/Average00- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0
1.1.4.% FFB ON FLOOR AND IN LOADING RAMP FOR GRADING
LOADING RAMPFFB GRADING
FFB INTAKE (MT)WEIGHT (MT)%WEIGHT (MT)%
6,492- 0- 0- 0
Comments :
No grading is carried out by the mill.
Main Menu
LF_TrashContent
PAGE 4.1
1.1.5.LOOSE FRUIT & TRASH CONTENT
No. of Grading% LooseTrash Content inTrash Content in
Fruit in LoadLoose Fruit (%)FFB %
ThisLastThisLastThisLastThisLast
NOESTATESMonthMonthMonthMonthMonthMonthMonthMonth
1
2
3
4
5
6
7
8
9
10
11
12
Average00- 0- 0- 0- 0- 0- 0
NOOutsider Estate
1
2
3
Average00- 0- 0- 0- 0- 0- 0
1.1.6.LOOSE FRUITS TO FFB RATIO
Total Tonnage% to FFB
NOESTATESThis MonthLast MonthThis MonthLast Month
1Batu Lintang
2Pelam
3Kedah
4
5
6
7
8
1.1.7.STONES & TRASH IN FFB
Trash
NOESTATESStones (kgs) per 100 tn FFBTonnage (mt)% to FFB
1
2
3
4
5
6
7
8
Comments :
No Grading is carried out by the mill.
Main Menu
ProductionQuality
PAGE 5
1.2.PRODUCTION QUALITY
1.2.1.PRODUCTION OIL / DESPATCH OIL
PRODUCTIONDESPATCHMarketing
This MonthLast MonthThis MonthLast MonthSpecification
XS.D.XS.D.XS.D.XS.D.
4.240.613.970.254.120.214.980.15
FFA %< 5.0
0.130.020.110.010.160.030.170.03< 0.25
Moisture (VM) %
0.0280.0210.0270.0340.0180.0490.0180.013
Dirt %
Peroxide Value %
2.650.402.740.062.710.062.680.05
DOBI> 2.31
ANALYSIS RESULT BY (KDC/TQCC)
1st Week2nd Week3rd Week4th WeekTaiko
SAMPLEAverageStandard
FFA4.043.524.324.073.993.0 Max
VM0.200.160.280.180.210.13 Max
DIRT0.0200.0530.0720.0120.040.03 Max
PEROXIDE VALUE0.700.700.700.600.680.60 Max
IODINE VALUE52.2052.2052.1052.1052.1550 - 54
DOBI VALUE2.802.792.742.672.753.0 Min
CAROTENE606.00634.00612.00597.00612.25600 Min
E233 (1% CORR.)1.271.201.241.331.261.20 Max
E269 (1% CORR.)0.280.290.290.300.290.20 Max
IRON0.005.0 - 3.0
PHOSPHORUS0.008.0 - 5.0
D.F. (Delta Y)17.6817.5316.7315.5916.8820.0 Min
QUALITY RATING0.00NIL
Comments :
The quality of despatched Oil within the Marketing specifications.
The quality of production oil was satisfactory.
Main Menu
ProdDesKernel
PAGE 6
1.2.2.PRODUCTION / DESPATCH KERNEL
PRODUCTIONDESPATCH
THIS MONTHLAST MONTHTHIS MONTHLAST MONTHMARKETING
XS.D.XS.D.XS.D.XS.D.SPECIFICATION
MOISTURE %5.130.325.250.325.040.335.190.456%
DIRT %4.540.344.390.344.470.404.400.377%
FFA %0.260.030.210.03
TOTAL BROKEN KERNEL %11.890.3210.260.50
STONE CONTENT %0.210.060.190.050.160.020.200.03
1.2.3.CPO DESPATCH
BUYERMILLBUYER'S+ / -
NETNETON MILL
WEIGHTWEIGHTNET WEIGHT
tntntn
1-WILMAR EDIBLE OIL0.0000.0000.000
2-PGEO EDIBLE OIL0.0000.0000.000
3-MEWAH OIL0.0000.0000.000
4-TAIKO BLEACHING0.0000.0000.000
5-PK AGRO0.0000.0000.000
6-CARGILL PALM144.700144.420-0.280
7-CARGILL PALM (MB)636.410633.670-2.740
8-CARGILL SG PALM0.0000.0000.000
9-SOUTHERN ACID0.0000.0000.000
10-PALM OLEO RAWANG459.850459.160-0.690
1240.9601237.250-3.710
1.2.4.PK DESPATCH
BUYERMILL
NET
WEIGHT
tn
1-SANG KEE0.000
2-SINN HWAT HENG86.450
3-PANGKOR161.210
4-FLEET PALM0.000
5-
6-
7-
Total :247.660
1.2.5.CXC REPORT
THIS MONTHLAST MONTH
Total CPO tankers dispatched with active GPS (A)3754
Total CPO tankers dispatched with non-active GPS (B)00
Total CPO tankers dispatched with no GPS installed (C)00
Total number of CPO tankers dispatched (A+B+C)3754
No. of loads with the weight shortage of 80kg and above157
Comments :
The kernel quality is within the Marketing Specification.
The difference in weight for CPO despatch between the mill and the buyers was 0.03%.
Main Menu
CPODes
PAGE 6.1
EXTRACTED FROM CXC REPORT
CPO Despatch Loads With Weight Shortage of 80kg and Above
LOADS FROM MONTH: December 2014
Weight Details (MT)Actual oil recovered (MT) at Mill (B)Charges to the transporters (MT) *Tanker with GPS
Ticket NoDriverVehicleDateMillBuyerLoss (A)Buyer
A065700GOBI A/L KRISHNANNAS 44812/2/1435.82035.6900.130CARGILL PALM PRODUCT0.0000.050
A065749ZULKIFLI BIB YUSOFPHT 144412/3/1430.09029.9900.100CARGILL PALM PRODUCT0.0000.020
A065965ASMIR BIN JAAFARPAF 986012/8/1424.28024.1000.180CARGILL PALM PRODUCT0.0000.100
A065963ZULKIFLI BIB YUSOFPHT 144412/8/1429.84029.6600.180PALM OLEO SDN BHD0.0000.100
A066092ASMIR BIN JAAFARPAF 986012/11/1424.19023.1101.080CARGILL PALM PRODUCT0.0001.000
A066004GOBI A/L KRISHNANNAS 44812/9/1435.58035.4300.150CARGILL PALM PRODUCT0.0000.070
A066092ASMIR BIN JAAFARPAF 986012/11/1424.19023.1101.080CARGILL PALM PRODUCT0.0001.000
A066165GOBI A/L KRISHNANNAS 44812/15/1435.75035.5100.240CARGILL PALM PRODUCT0.0000.160
A066244GOBI A/L KRISHNANNAS 44812/18/1435.78035.3700.410CARGILL PALM PRODUCT0.0000.330
A066356GOBI A/L KRISHNANNAS 44812/22/1435.72035.3800.340CARGILL PALM PRODUCT0.0000.260
A066355ZULKIFLI BIB YUSOFPHT 144412/22/1430.07029.9700.100PALM OLEO SDN BHD0.0000.020
A066362K. PRAGALATHENAGR 504612/22/1440.11039.6800.430PALM OLEO SDN BHD0.0000.350
A066392ZULKIFLI BIB YUSOFPHT 144412/23/1429.99029.9100.080PALM OLEO SDN BHD0.0000.000
A066445GOBI A/L KRISHNANNAS 44812/24/1435.64035.4300.210CARGILL PALM PRODUCT0.0000.130
A066519ZULKIFLI BIB YUSOFPHT 144412/29/1435.37035.2400.130CARGILL PALM PRODUCT0.0000.050
Total4.8400.0003.640
* Chargeable to transporters when (A) - (B) is above 80kg. Quantity chargeable is net after minus the limit of 80kg.
Comments
The shortage is deducted from transport charges.
Main Menu
GPSRep
PAGE 6.2
GPS VIOLATION REPORT FOR KILANG KELAPA SAWIT BATU LINTANG ON December 2014
On Exit the Zone Grid of Authorized Route during CPO delivery to Buyers Only
No.Tanker numberDateTimeAction Taken / RemarksNett Weight diff. with buyers (+/-) (MT)
None of the tankers that doesn't follow the authorised
route during delivery.
Total0.000
Main Menu
COP
PAGE 7
1.3.COST OF PRODUCTION
(Basis : Cost per tonne CPO)
This
MonthTodateYear ' s
December 20143 mthsEstimate
RM / tnRM / tnRM / tn
Indirect Cost93.1485.6855.08
Depreciation25.8922.6213.77
Manufacturing Cost186.93199.79172.85
Ex-Mill Cost305.96308.09241.70
Cooking Oil Cess0.000.000.00
Palm Oil Stabilisation Cess2.002.002.00
CPO (Sabah) Sales Tax
Despatch & Selling51.8342.6832.28
TOTAL EXPENDITURE359.79352.77275.98
A/cThis MonthEstimateComments
CodeRM/ton CPORM/ton CPODiff. (%)
11.140.7732.5%Higher due to low crop processed
222.5110.8251.9%Higher executive salaries & EPF
316.465.0069.6%Higher cost due to Air Ticket for 2 Indian 1 Indon Workers
44.742.3849.8%Higher employer socso contribution
111.370.9332.1%Higher clinic/Hosp charges.
122.530.9064.4%Higher cost due to mill compound beutification project
150.400.2732.5%Higher cost due to donation for S.Krishnan Mother P/away
1610.026.5734.4%Higher electricity charges
198.154.0750.1%Higher AP wages and OT levied by BLE
413.912.9225.3%Higher supervisor salaries & OT
4228.4117.3838.8%Higher labour wages due to low crop processed
0.0%
467.894.9037.9%Repair floor tiling and roofing
4811.436.1845.9%Higher lab Conductor OT
5517.0611.3433.5%Rep. Digester Bottom Plate & Angle Baffer Plate
6326.6216.2039.1%Higher W/Shop Mechanic OT
7151.8332.2837.7%Higher CPO transport to Port Klang
0.0%
Comments :
Manufacturing cost was at RM 186.93/tonne oil against estimate of RM 172.85/tonne oil.
Main Menu
ProcPerf
PAGE 8
2PROCESS PERFORMANCE
2.1.STERILIZATION
Summary of sterilisation cycle for the month is tabulated as follows :-
FunctionX (min)S.D.
Deaeration2BarPsi
1st. Peak(1.5 Bar / 21.75 psi)121.521.75
1st. Peak exhaust3
2nd. Peak(2 Bar / 21.75 psi)12221.75
2nd. Peak exhaust2
3rd. Peak(2.65 Bar / 40 psi)122.6540
3rd. Peak exhaust0
4th. Peak( Bar / psi)0
Holding Time45
Final exhaust5
Steaming cycle930
Door Open to Door Shut Time
This MonthLast Month
XS.D.XS.D.
USB after 1st Threshing (%)
USB after 2nd Threshing (%)2.640.472.830.35
Threshing Efficiency (%)
STERILIZER CONDENSATE
This MonthLast Month
XS.D.XS.D.
Steriliser condensate (Oil Content in Wet Basis)1.060.180.960.20
Condensate / FFB Ratio
Absolute oil loss (kg/tn FFB)
Comments :
The percentage of USB has decreased by 0.19% compared to last month.
OLWB in steriliser condensate has icreased by 0.10% compared to last month.
Main Menu
DigPressStation
PAGE 9.0
2.2.DIGESTING & PRESSING STATION
2.2.1.DIGESTER TEMPERATURE OC
ThisMonthLastMonth
DIGESTERXS.D.XS.D.
Digester No. 196.000.4397.000.42
Digester No. 298.000.4096.000.42
Digester No. 395.000.4296.000.31
Digester No. 4
Digester No. 5
Digester No. 6
Digester No. 7
Digester No. 8
Digester No. 9
2.2.2.PRESSING
PressPressPressPressPressPressPressPressPressAverage
No. 1No. 2No. 3No. 4No. 5No. 6No. 7No. 8No. 9
OIL LOSS ON WET BASIS (OLWB)This MonthX5.195.144.915.08
S.D.0.400.270.290.32
Last MonthX5.145.345.135.20
S.D.0.380.360.310.35
OIL LOSS ON DRY BASIS (OLDB)This MonthX7.707.527.347.52
S.D.0.540.320.400.42
Last MonthX7.207.797.767.58
S.D.0.390.320.260.32
NUT BREAKAGE (%)This MonthX21.8424.1926.4424.16
S.D.5.996.246.886.37
Last MonthX20.2220.9019.0020.04
S.D.6.305.011.894.40
PRESS RUNNING HOURSThis MonthX205.69156.3497.08153.04
S.D.0.000.000.000.00
Last MonthX258.56168.39155.96194.30
S.D.0.000.000.000.00
Comments :
Digester temperature was >95 C
Nut Breakage was recorded at 24.16 and to control below 15%.
Average OLDB of Press Fibre was recorded at 7.52%.
Main Menu
DigPressStation2
PAGE 9.1
2.2.3.
True Mesocarp (ripe)True Mesocarp (unripe)Oil in MesocarpOLWBNormal ParthenocarpAbnormal PartnenocarpTrue NutTrash
This MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast Month
X18.4819.0038.0936.3961.5665.2613.2912.297.158.9921.2319.6515.6912.29
S.D.0.883.677.073.253.372.051.470.931.711.101.570.980.460.27
N
Main Menu
EFBPressing
PAGE 9.2
2.2.4.EFB PRESSING
PressPressPressPressSuperSuper
No. 1No. 2No. 3No. 4Press 1Press 2
PRESS RUNNINGThis Month
HOURSLast Month
DOWN TIMEThis Month
Last Month
2.2.5.
OIL RECOVERED
This MonthLast Month
F F A(%)
DOBI
VM(%)
OLWB(%)
Press 1Press 2Press 3Press 4Press 5Press 6Press 7
Press Fibre (OLDB)
Ratio EFB Liquor to FFB (%)
2.2.6.SPLITTER
Running HoursRUNNING HOURS
This MonthLast Month
No. 1
No. 2
Comments :
No EFB press installed in this mill.
Main Menu
ClarificationStation
PAGE 10
2.3.CLARIFICATION STATION
2.3.1.CLARIFICATION TANK
This MonthLast Month
Tank 1Tank 2Tank 3Tank 1Tank 2Tank 3
Temperature OCX95.0096.00
S.D1.812.24
% Oil in underflowX5.135.20
(% OLWB)S.D0.420.38
2.3.2.SLUDGE SEPARATOR (S) / CENTRIFUGE (C)
S1S2S3C1C2C3C4C5C6C7C8
% Oil loss on wet basis (x)This MonthX0.900.880.90
S.D0.130.090.09
Last MonthX0.900.880.88
S.D.0.170.180.14
Operating Hours (hrs)T MthX228.00230.00197.00
L MthX181.00225.00210.00
Nozzle size (mm)T MthX1.451.601.45
L MthX1.601.601.60
Separate Waste Basculator (mt)T MthX1209.111312.631086.14
L MthX1038.941266.751197.00
Oil losses on Absolute Terms (Kg/tn FFB)T MthX1.681.781.51
L MthX1.571.901.78
Comments :
OLWB in underflow was recorded at 5.13% and reduced by 0.07% than last month.
Temperature of underflow was recorded at 95 C.
Main Menu
Decanter
PAGE 11
2.3.2.DECANTER (D)
InletSolid PhaseLight PhaseHeavy Phase
Temperature (oC)This Month
Last MonthD1D2D1D2D1D2
Oil % (x)This MonthX
S.D
Last MonthX
S.D.
VM % (x)This MonthX
S.D
Last MonthX
S.D.
NOS % (x)This MonthX
S.D
Last MonthX
S.D.
Operating HoursT MthX
L MthX
Comments :
No Decanters are installed in the mill.
Main Menu
Dilution
PAGE 12
2.3.3.DILUTION RATE & ABSOLUTE OIL LOSS
This MonthLast Month
XS.D.XS.D
DILUTION RATE %28.002.4826.002.98
Separator Waste to FFB ratio0.000.00
Decanter cake to FFB ratio
Absolute Oil loss in Separator/Centrifuge kg/mt FFB4.975.25
Absolute Oil loss in Decanter Cake kg/mt FFB
Total Oil loss kg/MT FFB4.970.005.250.00
2.3.4.OIL LOSSES AFTER DEOILING TANK TO EFFLUENT
DescriptionThis MonthLast Month
After Deoiling tank (OLWB)0.880.76
After Cooling pond0.700.68
Comments :
Absolute oil loss in kg/mt FFB recorded at 4.97kg/FFB
No decanter cake is produced.
Oil losses after cooling pond recorded below 1%.
Main Menu
Purifier
PAGE 13
2.3.5.PURIFIER & VACUUM DRYER
PURIFIERBefore PurifierAfter Purifier
No: 1No: 2No: 1No: 2No: 3No: 4No: 5
% VMThis MonthX
S.D
Last MonthX
S.D.
% DirtThis MonthX
S.D
Last MonthX
S.D.
VM Rem. EffThis MonthX
S.D
Last MonthX
S.D.
Dirt Rem. EffThis MonthX
S.D
Last MonthX
S.D.
2.3.6.VACUUM DRYER
VACUUM DRYERVacuum (-cm Hg)VM % Before DryerVM % After DryerVM. Removal Eff.
XS.DXS.DXS.D
No: 1This Month66.000.000.250.040.130.0260.00
Last Month68.000.000.240.030.100.0156.00
No: 2This Month
Last Month
No: 3This Month
Last Month
Comments :
Vacuum dryer efficiency was satisfactory.
Main Menu
NutKernelStation
2.4.NUT & KERNEL STATIONPAGE 13.1
2.4.1.NUT SILO & KERNEL SILOS
DESCRIPTIONNo: 1No: 2No: 3No: 4
% VM Fresh NutThis MonthX19.0719.24
S.D0.640.89
Last MonthX18.9919.04
S.D.0.460.26
% Dried NutThis MonthX14.8314.72
S.D0.880.89
Last MonthX14.6814.60
S.D.0.630.80
% Drying EfficiencyThis MonthX22.2323.49
S.D
Last MonthX22.7023.32
S.D.
2.4.2.KERNEL SILO
This MonthLast Month
1234512345
Temperature oCTop
Middle60.0045.0063.0042.00
Bottom76.0071.0076.0076.00
% VM Fresh KernelX20.1220.4319.7220.19
S.D0.870.910.790.62
% Dried KernelX5.125.125.285.26
S.D0.340.510.350.15
% Drying Efficiency74.5574.9473.2373.95
Comments :
Kernel drying efficiency was satisfactory.
Main Menu
NutCrackingEff
2.4.3.NUT CRACKING EFFICIENCYPAGE 13.2
R I P P L E M I L L
Nut Composition before Cracker (INPUT)No: 1No: 2No: 3No: 4No: 5No: 6No: 7No: 8No: 9
XSDXSDXSDXSDXSDXSDXSDXSDXSD
Whole Nut (%)86.142.3284.132.95
Broken Nut (%)8.951.779.802.15
Whole Kernel (%)0.720.190.830.09
Brokern Kernel (%)0.320.150.930.50
R I P P L E M I L L
Mixture Composition after CrackerNo: 1No: 2No: 3No: 4No: 5No: 6No: 7No: 8No: 9
XSDXSDXSDXSDXSDXSDXSDXSDXSD
Whole Kernel (%)37.351.6137.341.61
Broken Kernel (%)10.870.6210.780.89
Uncracked Nut (%)0.290.130.340.14
Half cracked Nut (%)0.480.140.490.12
Nut Cracking Eff.Kernel Recovery Eff.
XSDXSD
Ripple Mill No: 198.430.4699.130.49
Ripple Mill No: 298.290.4699.100.80
Ripple Mill No: 3
Ripple Mill No: 4
Ripple Mill No: 5
Ripple Mill No: 6
Ripple Mill No: 7
Ripple Mill No: 8
Ripple Mill No: 9
Comments :
Nut cracking eff. & kernel recovery eff. was satisfactory.
Main Menu
KernelLosses
PAGE 14
2.4.4.KERNEL LOSSES / COST
This MonthLast Month
Line 1Line 2Line 3Line 1Line 2Line 3
XSDXSDXSDXSDXSDXSD
Cyclone Fibre0.850.290.730.10
LTDS1st Stage2nd Stage1st Stage2nd Stage1st Stage2nd Stage1st Stage2nd Stage1st Stage2nd Stage1st Stage2nd Stage
0.960.320.800.11
Hydrocyclone (PK in wet shell)
Claybath0.780.300.690.12
2.4.5.RUNNING COST
This MonthLast MonthTodate
Kernel Produced (mt)273.284377.7601035.277
Total Kaolin or Calcium Carbonate Cost (RM)1677.2201619.0305065.160
Other Cost e.g Sodium Silicate (RM)
Cost / MT of PK (RM)6.1374.2894.893
Cost / MT of FFB (RM)0.2580.1990.229
Comments :
All kernel losses was within the in-house target.
Calcium carbonate cost has increased by 5.9 cents/mt FFB than last month.
Main Menu
BoilerPowerHouse
PAGE 15
2.5.BOILER / POWER HOUSE
2.5.1.BOILER HOUSE
DescriptionThis MonthLast MonthTodate
Boiler Chemical Cost (RM)973.821219.113317.05
Cost / MT FFB (RM)0.150.150.15
2.5.2.POWER HOUSE
DescriptionOperating HoursTotal KwH GeneratedDiesel Consumption (Litres)KwKwHr / LitTurbine / Dieset Gen Set Kw
This MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast Month
Turbines>Dresser RandAllan KKKDresser RandElliotShinkoTurbodyneNadrowskiOthers
No. 1 (700 KW)241.7306.5103170.0130280.0700
No. 2 (400 KW)400
No. 3 (0 KW)0
No. 4 (0 KW)0
Diesel Gen Set >CumminsCaterpillarCumminsListerOthers
No. 1 (300 KW)3.42.191.0860.0----300
No. 2 (640 KW)640
No. 3 (640 KW)640
KwHr / mt FFB (Turbine + Genset)Steam Consumption per KwHr (Turbine)
2.5.3.TNB POWER SUPPLY
This MonthLast MonthTodate
KwHrRMKwHrRMKwHrRM
Palm Oil Mill22201.009937.7922551.0010122.1364102.0028717.41
Rubber Factory
Ecomat Plant
Total22201.009937.7922551.0010122.1364102.0028717.41
Comments :
TNB supply is used to start the mill operation by using change over switch.
Main Menu
WaterTreatment
PAGE 16
2.6.WATER TREATMENT PLANT
2.6.1.WATER CONSUMPTION
Water consumed
%
DescriptionThis MonthLast MonthThis MonthLast Monthm3/mt FFB
DomesticOwn
Estate
Mill8191.0011100.001.26
FC
TOTAL8191.0011100.000.000.001.26
2.6.2.WATER TREATMENT COST
This MonthLast MonthTodate
Chemical Cost (RM)973.822045.323883.36
Cost /m3 water (cts / m3)0.120.180.17
Cost /mt FFB (cts / mt FFB)0.150.250.25
Water Consumption (m3 / mt FFB)1.261.371.41
2.6.3.MONTHLY LICENCE COST
PUMPING RAW WATER FROM RIVER
This MonthLast MonthTodate
Total Volume of water (m3) consumed8191.0011100.0029671.00
Total Cost (RM)
Comments :
Water consumption has decreased by 0.11 m3/mt FFB as compared to last month.
Main Menu
General
PAGE 17
2.7.General (Visitors / Security / Training Programme / Details of Breakdown, etc)
2.7.1.Visitation
DatePersonRemarks
12/23/14V.E.ERoutine visit.
2.7.2.Training
DateRemarks
2.7.3.Security
DateRemarks
2.7.4.OSH Matter
DateRemarks
2.7.5.RSPO Matter
DateRemarks
2.7.6.Amenities
DateRemarks
2.7.7.Water Supply
DateRemarks
2.7.8.EFB DISPOSAL
Balance b/f (mt)Production (mt)Collected (mt)Balance c/f (mt)
760.281,363.351,426.78696.85
2.7.9.DECANTER CAKE DISPOSAL
Balance b/f (mt)Production (mt)Collected (mt)Balance c/f (mt)
Main Menu
General2
PAGE 17.1
2.8.0.Effluent Treatment
DateRemarks
2.8.1Mill Downtime
Line 1Line 2
DateHoursDetailsDateHoursDetails
12/6/142T6 Chain Snap
Total20
2.8.2Housekeeping / Beautification / Linesite / Compound
DateRemarks
2.8.3.Others
DateRemarks
Comments
Main Menu
General3
PAGE 17.2
2.8.4.Effluent Result For December 2014
DOE LimitTQCC Result
apHN/A8.6
bBOD (mg / l)5000 MAX162
cCOD (mg / l)N/A1230
dTotal Nitrogen (mg / l)N/A137
eAmmonical Nitrogen (mg / l)N/A91
fTotal Solids (mg / l)N/A4751
gSuspended Solids (mg / l)N/A640
hOil & Grease (mg / l)N/A30
2.8.5Trailing Report
Both trailing no abnormal activity.
Main Menu
ManPower
PAGE 18
3.0MANPOWER
3.1.EMPLOYEES
MALAYSCHINESEINDIANSOTHERSTOTAL
Executives12104
Subordinate Staff6012018
TOTAL7213022
3.2.SUBORDINATE STAFF LEAVE STATUS
LeaveLeaveLeaveLeave Taken Todate (C)
B/F fromEarned TodateTaken
Year '13for Year '14(A+B)ThisBal
No.NAMEPosition(Days)-A(Days)-BTotalMonth(A+B-C)
1ALIZA BINTI MAT ISAC/CLERK20214101922
2SYED MOHAMAD ADNAN2ND CLERK15243952415
3A.MOHANATHASCHARGEMAN024241240
4G.LOGANATHANSUPERVISOR22244692818
5A.PUGALENTHYSUPERVISOR3021514438
6R.BALANE/DRIVER18183642313
7S.MUNIANDYBOILERMAN25174232913
8R.RAJOOBOILERMAN25184362617
9AVR.MOGANAKRISHNANLAB OPER-41814118-4
10P.SANKARANMECHANIC9182731116
11S.SUBRAMANIAMMECHANIC22184022812
12SAMSUDDIN BIN ISHAKMECHANIC318215165
13S.PADMANATHANW/B OPER018186180
14AB RAHMAN BIN CHE HATMECHANIC-71811013-2
15MAHD HANIFFAHFOREMAN3242751413
16G.KRISHNASAMYE/DRIVER-218162151
17S.JAMESONMECHANIC-415111110
18MOHD KHAIRIL ABDULLAHS/KEEPER019190019
19MANJULA A/P PERUMALUW/B OPER014140104
2000
2100
2200
2300
2400
2500
2600
2700
2800
Comments :
To manage the staff leave prudently.
Main Menu
Employee
PAGE 18.1
3.3EMPLOYEE (MILL WORKERS)
(A)CHECKROLL
EmployeesDependants (Resident)Total
(1) MALAYSIANMaleFemaleSub TotalMaleFemaleSub Total
Bumiputera20323- 023
Chinese- 0- 0- 0- 0
Indian27330- 030
Grand Total47653- 0- 0- 053
(2) NON-MALAYSIAN
Sri Lanka- 0- 0- 0
India9- 09- 09
Indonesia10- 010- 010
Bangladeshi- 0- 0- 0
Thai- 0- 0- 0
Filipino- 0- 0- 0
Grand Total19- 019- 0- 0- 019
Total Checkroll66672- 0- 0- 072
(B)CONTRACT / TEMPORARY
EmployeesDependants (Resident)Total
(1) MALAYSIANMaleFemaleSub TotalMaleFemaleSub Total
Bumiputera3- 03- 03
Chinese- 0- 0- 0
Indian22- 02
Grand Total5- 05- 0- 0- 05
Main Menu
Appendix1
PAGE 19
Appendix 1
PROGRESS REPORT FOR THE MONTH
OF DECEMBER 2014
UnitThis MonthLast MonthTodatePrevious Todate
1.0FFB
1.1.1Weight of FFB processedMT6,492.1308,127.37022,113.60015,621.470
1.1.2EstimateMT12,605.00012,491.00037,572.00024,967.000
1.1.3Shift HoursHrs- 0- 0
2.0OIL MANUFACTURE
2.1.1Weight of Oil ProducedMT1,385.6991,756.7074,758.8683,373.169
2.1.2EstimateMT2,773.0002,747.0008,265.0005,492.000
2.1.3Oil Extraction Rate%21.3421.6121.52
2.1.4Estimate%22.0022.0022.00
2.1.5Press Running HoursHrs.458.11582.911,546.881,088.77
2.1.6Production HoursHrs.258.50326.00880.00621.50
2.1.7Downtime (Line 1)Hrs.2.00- 02.00- 0
2.1.8Downtime (Line 2)Hrs.- 0- 0
2.1.9Press Capacity per unitMT / hr14.1713.9414.30
2.2.0F.F.B. Manufactured / HoursMT / hr25.1124.9325.13
2.2.1Oil Recovered / HoursMT / hr5.365.3916.2210.86
3.0KERNEL MANUFACTURE
3.1.1Weight of kernel ProducedMT273.284377.7761,035.277761.993
3.1.2EstimateMT643.000637.0001,916.0001,273.000
3.1.3Kernel Extraction Rate%4.214.654.68
;3.1.4Estimate%5.105.105.10
3.1.5Production HoursHrs.258.50326.00880.00621.50
3.1.6Kernel Recovered / HrMT / hr1.061.161.18
4.0DESPATCH AND STOCK
4.1.1Oil DespatchedMT1,237.2501,596.8404,936.8603,699.610
4.1.2Oil in StockMT470.695322.246955.320484.625
4.1.3Kernels DespatchedMT247.660377.4801,165.820918.160
4.1.4Kernels in stockMT131.526105.920343.052211.526
- Packed / Bulk SiloMT131.526105.920343.052211.526
- Kernel in BagMT- 0- 0- 0
Remarks :
Main Menu
MajorMaintRep1
PAGE 20
MAJOR MAINTENANCE REPORT FOR THE MONTH OF DECEMBER 2014
(1) RECEPTION STATION / (2) LOADING PUMP / (3) STERILISER STATION
(4) HOISTING / TIPPER AND THRESHING STATION
1. Steriliser
- Replaced 1 unit of Inlet Valve set P/N N2B080S-39 for Steriliser No. 2 & 3
- Purchased 1 unit of Electro Positioner (Inlet) P/N: K1B0003B-64 as a spare unit.
2. Clarification
- Replaced 1 pc of Distributer Insert P/N : 531445 for Separator No. 1 & 3
3. Hoist
- Replaced 16mm x 36.5m Steel Wire Rope and 2 pcs of Link Chain Sprocket for Hoist
Main Menu
MajorMaintRep2
PAGE 21
MAJOR MAINTENANCE REPORT FOR THE MONTH OF DECEMBER 2014
(5) PRESS AND DIGESTER STATION / (6) EFB PRESSING STATION / (7) KERNEL PLANT STATION
(8) CLARIFICATION STATION
4. Digester
- Replaced 3 sets of P15 Digester Long Arm and Short Arm for Digester No. 3
- Purchased 6" height S/Steel Angle Baffle Plate (Splitted into 12 sections) for Digester No. 1 & 3
- Purchased 2 pcs of 9 mm thick M/Steel Digester Bottom Plate with 8" D & 6" D Drain holes and
2 pcs of 6mm thick S/Steel Digester Perforated Drainage Plate as spare unit
Main Menu
MajorMaintRep3
PAGE 22
MAJOR MAINTENANCE REPORT FOR THE MONTH OF DECEMBER 2014
(9) RAW WATER HOUSE AND WATER TREATMENT PLANT STATION / (10) POWER STATION / (11) BOILER STATION
(12) EFFLUENT STATION
Engine Room
- Checked and repaired Cummin Diesel Genset Engine cannot stop problem by M/S Scott & English (M) Sdn Bhd.
Job done are to check fuel system and fuel return, to check engine loose ternination and to check engine sdv coil & idle
Boiler
- Performed Dynamic Balancing for 6' S50C Carbon Steel Boiler ID Fan Impeller by M/S Well On Eng.
Main Menu
MajorMaintRep4
PAGE 23
MAJOR MAINTENANCE REPORT FOR THE MONTH OF DECEMBER 2014
(13) MILL BUILDING UPKEEP / (14) VEHICLE / (15) WORKSHOP / (16) GENERAL
Main Menu
Sheet1