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COMPANY PROFILE Khuthele Engineering and Safety Supplies (Pty) Ltd Head Office Vredenburg Branch 25 Adriana Crescent Sterling Rd 23, Marais Park Gateway Industrial Park, Rooihuiskraal Vredenburg, West Coast Tel: +27 (12) 653 1738 Tel: +27 (21) 036 1460 Website: www.kess-sa.co.za email: [email protected]
KHUTHELE ENGINEERING and SAFETY SUPPLIES
QUALITY AND RELIABLE SERVICE 012 653 1738
CONTENTS
COMPANY PROFILE……………………………………………………………………………………………………….2
Our Vision…………………………………………………………………………………………………………..2
Our Core Values………………………………………………………………………………………………….3
ENGINEERED TO BE THE BEST………………………………………………………………………………………..3
We Specialize in………………………………………………………………………………………………….3
MACHINE SHOP CAPABILITIES……………………………………………………………………………………….4
Fabrication Facilities……………………………………………………………………………………………6
SITE CAPABILITIES AND REFERENCE……………………………………………………………………………….7
OEM EXPERIENCE AND APPROVED VENDORS……………………………………………………………….10
Accredited Training Provider……………………………………………………………………………….10
SAFETY EQUIPMENT AND ECCESSORIES…………………………………………………………………………11
KOCH SOLUTIONS…………………………………………………………………………………………………………..12
KETTENWULF………………………………………………………………………………………………………………….13
CONTACT DETAILS………………………………………………………………………………………………………….14
COMPANY PROFILE
KHUTHELE ENGINEERING and SAFETY SUPPLIES
QUALITY AND RELIABLE SERVICE 012 653 1738
Khuthele Engineering and Safety Supplies (Pty) Ltd (KESS) was established in 2013 with
more than 20 years’ experience in the Material Handling Industry, construction, fabrication
and on-site services. We provide turnkey solutions with high flexibility, superior levels of
services, leading edge technology and excellent value for money to engineering and related
industries while ensuring a safe and healthy environment.
Our Machine Shop specializes in precision engineering and our primary areas of activity
consists of CNC milling and turning, conventional milling, turning, grinding, drilling,
fabrication, sand blasting and painting. Products that we manufacture for the mining
industry includes bogie structure and bogie wheel sets, scraper chains, buckets, pump
shafts, transmission base plates, Stacker Reclaimer spare parts, chutes manufacturing and
many other components, either to approved drawings or to sample.
Our vision:
Khuthele Engineering and Safety Supplies (Pty) Ltd (KESS) commits to the highest standard
of professional work with all parties at all times, remaining sensitive to the visions of our
clients while searching for and accepting innovation. We were founded due to the lack of
service delivery in the industry. In the awakening of a new social, political and economic era
in South Africa the need for quality and customer satisfaction has inspired the inventors of
Khuthele Engineering and Safety Supplies (Pty) Ltd (KESS) to establish an organization that
will focus on business to business service delivery as seldom seen before.
Our company, Khuthele Engineering and Safety Supplies (Pty) Ltd (KESS), was awarded the
agencies for KOCH/MVT Solutions and KETTENWULF for the South African market. KESS
expresses our most fundamental belief that the best business relationships result from
strong partnerships. As the cost of doing business escalates, companies are looking to
leverage their resources in order to achieve the timeliest, flexible and cost efficient
procurement possible. For many of them, this means restructuring relationships and
bringing our customers and suppliers together in new, more effective ways.
KHUTHELE ENGINEERING and SAFETY SUPPLIES
QUALITY AND RELIABLE SERVICE 012 653 1738
With our customers, we work side by side as team members, sharing resources and
knowledge to speed development of procurement processes and lower cost. Through these
close collaborative relationships we are able to transcend individual capabilities and deliver
products that exceed cost and delivery milestones. We also maintain strong working
relationships with a network of suppliers and importers who are among the very best at
what they do. Our company is classified as a Micro Enterprise and has a BBB-EE level 4
rating.
OUR CORE VALUES:
Quality and Reliable service
Excellent delivery
High professional standards
Diligence, quality and timeline driven
ENGINEERED TO BE THE BEST
WE SPECIALIZE IN:
New Design, Re-Design and reverse engineering
Medium to Heavy steel fabrication including specialized welding
Site Service and maintenance to any type of Stackers and Reclaimers
Refurbishment projects on any type of Stackers and Reclaimers
Supervision and project management
Onsite Machining
Inspections and recommendations reports
Shutdown and breakdown services
Maintenance and Commissioning packages
Chain Conveyor belt service and repairs
Apron Feeders service and repairs
Mechanical Spare parts
Belt, overland and pipe conveyor
Accredited Training provider on Stackers and Reclaimers
Splice Prep on conveyor belting
Safety Equipment
Safety Accessories
KHUTHELE ENGINEERING and SAFETY SUPPLIES
QUALITY AND RELIABLE SERVICE 012 653 1738
MACHINE SHOP CAPABILITIES New Design, Manufacture and Supply split slew bearing OD 4500mm x ID 3800mm x 82
New Apron Feeder Pans
Refurbish Bogie Structure and Bogie Wheel
KHUTHELE ENGINEERING and SAFETY SUPPLIES
QUALITY AND RELIABLE SERVICE 012 653 1738
MACHINE SHOP CAPABILITIES New Bogie Drive and Trailing Assembly Wheels
New Fabricated Slew
Drive Pedestal
New Scraper Chain Manufacturing
KHUTHELE ENGINEERING and SAFETY SUPPLIES
QUALITY AND RELIABLE SERVICE 012 653 1738
MACHINE SHOP CAPABILITIES
Manufacturing of New Drive Shafts 1.5T
Drive Sprocket
Bucket Wheel Structure OD 5.6m and 1500L New Buckets
KHUTHELE ENGINEERING and SAFETY SUPPLIES
QUALITY AND RELIABLE SERVICE 012 653 1738
FABRICATION FACILITIES
Light to Medium fabrication
Lifting Capacity 15 Tons
Coded Welders New Pinions and Sprockets
CO2 and ARC Welding
OUR SITE CAPABILITIES AND REFERENCE
FULLY EQUIP SITE SERVICE TRAILERS
TRAILER CONSISTS OF THE FOLLOWING:
OXYGEN BOTTLE
ACETELENE BOTTLE
GAS CUTTING EQUIPMENT
GENERATOR
12V LIGHT SYSTEM
FULLY EQUIP FITTER TOOL BOXES
GRINDING / CUTTING MACHINES
HEAVY DUTY WELDING MACHINES
HEAVY DUTY DRILLING MACHINES
HEAVY AND LIGHT INDUSTRIAL TOOLS
50T – 300T ENERPAC HYDRAULIC JACKS COMPLETE WITH POWERPACK AND HOSES
ENERPAC HYDRAULIC TORQUE WRENCH 500NM UP TO 2000NM
WORKBENCH
LANCING EQUIPMENT
LINE BORING EQUIPMENT
OUR SITE CAPABILITIES AND REFERENCE
KHUTHELE ENGINEERING and SAFETY SUPPLIES
QUALITY AND RELIABLE SERVICE 012 653 1738
Remove damage slew bearing and Install new design spilt slew bearing
BEFORE AFTER
Remove and Install Bogie wheels
Remove and Install Bucket Wheel
Structure
Remove damage boom stays
and install new boom stays
Install new cable reel drum on
Bucket wheel Reclaimer
Remove hydraulic cylinder and
install new unit
Capacity to lift 500T Stacker
with hydraulic jacks
Remove Reclaimer scraper chain and install new chain
Mechanical, Electrical, Hydraulic and Structural Inspection on Stackers and
Reclaimers
Upgrade on mechanical and electrical components
Refurbishment and upgrade projects
Chain Conveyor maintenance and services
KHUTHELE ENGINEERING and SAFETY SUPPLIES
QUALITY AND RELIABLE SERVICE 012 653 1738
Refurbish Bucket Wheel Structure and Buckets
On site specialized Machining
Before After
Refur
bish Bogie
Wheels
KHUTHELE ENGINEERING and SAFETY SUPPLIES
QUALITY AND RELIABLE SERVICE 012 653 1738
OEM EXPERIENCE AND APPROVED VENDORS
Anglo American
Anglo De Beers
ArcelorMittal Group
BAUER Gear Units
Exxaro Group
PPC Group
Transnet Group
United Manganese of Kalahari (UMK)
Minopex Phola Coal
Sasol Mining
Transnet
Lafarge Group
Saint-Gobain Gyproc
Siemens / Flender
OEM Stackers and Reclaimers
KOCH Stackers and Reclaimers
SKF Distributor
KETTENWULF SA Agency
KOCH Solutions SA Agency
ACCREDITED TRAINING PROVIDER
Khuthele Engineering and Safety Supplies (Pty)Ltd are in the process of implementing a
training division of accreditation with MERSETA – Manufacturing, Engineering and
Related Services SETA
SAGA Unit Standard – Operate Stacker 15013
SAGA Unit Standard – Operate Reclaimer 15015
Accredited Facilitators
Accredited Assessors
Accredited Moderators
Training Manuals
KHUTHELE ENGINEERING and SAFETY SUPPLIES
QUALITY AND RELIABLE SERVICE 012 653 1738
SAFETY EQUIPMENT AND ACCESSORIES
Overalls
Eye Protection
Hand Protection
Ear Protection
Safety Footwear
Hard Hats
Safety Signs
Safety Wear
Rain Wear
All Safety Accessories
Power Tool Accessories
Hand Tools
KHUTHELE ENGINEERING and SAFETY SUPPLIES
QUALITY AND RELIABLE SERVICE 012 653 1738
KOCH Solutions GmbH is your global partner for designing, supplying, installing, operating, and servicing all your material handling requirements. We offer the experience and know-how to meet even the toughest standards in providing innovative and sustainable solutions with efficiency and
availability to customers throughout the world.
We set new standards for material handling systems by combining optimal efficiency in manufacturing
and operation with highest possible degree of customization possible in conceptual planning and design means you get the right solutions designed to your demanding requirements.
KOCH delivers a complete line of comprehensive material handling equipment designed for enhancing performance, increasing energy efficiency and safety, while helping to reduce emissions and operating costs.
The engineering for all material handling systems made by KOCH Solutions is developed in the competence center in Wadgassen, Germany. Comprehensive expertise in mechanical, structural and electrical engineering as well as control systems are united here with the experience gained in building hundreds of components and systems. We work in interdisciplinary teams to develop innovative approaches and optimize proven concepts — tailoring them specifically to the requirements of our
customers. Project planning with the assistance of extensive databases and the special KOCH modular system concept ensures minimal delivery times and competitive prices
With KOCH Solutions’ manufacturing expertise gained in its own production facilities, as well as certified quality management in accordance with DIN EN ISO 9001:2015 and BS OHSAS 18001:2007, we guarantee implementation with KOCH Solutions’ high-quality standards, anywhere in the world.
KHUTHELE ENGINEERING and SAFETY SUPPLIES
QUALITY AND RELIABLE SERVICE 012 653 1738
YOUR SOLUTION PROVIDER
COMPLETE MATERIAL HANDLING SOLUTIONS BELT CONVEYOR EQUIPMENT STOCKYARD EQUIPMENT PORT FACILITIES TRAIN LOADING AND UNLOADING FACILITIES AUTOMATION AND SMART SERVICE
CUSTOMER SERVICES
KettenWulf as a developer and manufacturer of chains and sprockets provides tailor-made solutions
in the conveyor and drive engineering sector.
Since the individual requirements of every customer are different, KettenWulf provides customized product solutions for all industries. Our engineers and technicians develop special chain systems, adapted to suit specific environmental conditions.
Production and management processes certified in accordance with DIN EN ISO 9001:2008, together with the KettenWulf Competence Center in Kuckelheim, ensure that KettenWulf’s high-quality
standards are adhered to all around the world. Specialist engineers at the Competence Center offer their expert knowledge for our top-class product developments worldwide. Almost every industry benefits from our knowledge.
Wherever things need to be moved, conveyor or drive technology is involved. We commit our expertise and 90 years of experience to the development of high-quality products in order to enhance product performance and service life.
We are partners to all sectors of the industry. For example: In the steel production. Our conveyor chains move multi-ton steel coils at a temperature of 1,000 ÅãC precisely and reliably through the various production stages.
CONVEYOR CHAINS ROLLER
CHAINS
KHUTHELE ENGINEERING and SAFETY SUPPLIES
QUALITY AND RELIABLE SERVICE 012 653 1738
SPROCKETS COMPONENTS
CONTACT DETAILS
ENQUIRIES / SALES / SITE / TRAINING
NICO ROBINSON JACQUES PIETERSE [email protected] [email protected]
Cell: 082 524 8329 Cell: 060 503 9605
Tel: 012 653 1738 Tel: 021 036 1460
SALES
YVONNE MALHERBE
[email protected] / [email protected]
Tel: 012 653 1738
KHUTHELE ENGINEERING and SAFETY SUPPLIES
QUALITY AND RELIABLE SERVICE 012 653 1738
Head Office Vredenburg Office
Physical Address West Coast
25 ADRIANA CRESCENT STERLING RD NO.23
GATEWAY INDUSTRIAL PARK MARAIS PARK
ROOIHUISKRAAL VREDENBURG
CENTURION +27 (21) 036 1460
VAT: 4680264696
For more information: www.kess-sa.co.za