KeyTec Suzhou (China) presentation

Our company

Suzhou KeyTec PC presentation

Suzhou KeyTec Precision Components Co. Ltd. (China)

Established WOFE in 2000

Total investment 18M$

Fully equiped Toolshop

Metal & Plastic & Decoration

Components & Full Assembly

27000m2 floor space

ISO 14001 certified (2002)

TS 16949 certified (2004)

ISO 13485 certified (2012)

25 M€ Sales (2013)

Bird’s eye view of our facility

Suzhou KeyTec PC presentation

Our capacities

Suzhou KeyTec PC presentation

Production Process

Molding Stamping

Plating

Assembly

Customer delivery (components or systems)

Manufacturing process

DesignNew Tool

build

Gages, jigs, aids

Spare parts, maintenanc

e

Painting/ decorating

Precision Stamping

Suzhou KeyTec PC presentation

Floor Space: 1600m2

Presses: 14 (Kaiser, Seyi, Micron)

Tonnage: 25T-400T

High Speed (800SPM)

Deep Drawing

Deburring & Cleaning

Ultra Sonic Cleaning

Auto Bending & Assy

Injection Molding

Suzhou KeyTec PC presentation

Machines: 40 (Arburg, Demag, Engel)

Insert Molding (Metal + Plastic)

Clean room Molding

Electric molding

Tonnage: 15-650T

2K (2shot) molding

Floor space: 2500m2

Painting

Suzhou KeyTec PC presentation

Floor Space: 1000m2

1 Automatic spindle line

2 Manual stations

1 Water-based robot painting line

CO2 Snow, Ionized and Plasma cleaning

integrated in robot line

Surface treatments for decoration

Suzhou KeyTec PC presentation

Laser Etching

Silk screen Printing

Pad (tampon) Printing

Painting

Plating (outsourced to partner)

Metal PVD on plastic

Assembly

Suzhou KeyTec PC presentation

Area: 3000m2

Laser Welding

Ultra-sonic Welding

Adhesive Bonding

Solder-Wave Assy

Manual assembly

High-class Clean Room (class 100K-1K)

Additional 1000m2 dedicated to LCD-BL/TP Assembly

Tooling

Suzhou KeyTec PC presentation

World-Class Tooling Center established in 2004

Die/Mold DFM + Development

Spare parts + New Die and Mold manufacturing

Latest investment: Agie Charmilles CUT3000 (2) with

1.5 U and 3D cutting

Technology roadmap

Suzhou KeyTec PC presentation

Water Based Robot Painting

High Precision Wire cutting ( 1.5 micron and 3D cutting)

Burr Free Tooling Design

Reel to Reel Stamping and Over Molding

High Speed Stamping

Round Table Over (Insert) molding

Ultra clean oil-free stamping

Ultra clean molding (plasma, CO2 snow)

Vacuum metalization

Quality assurance

Suzhou KeyTec PC presentation

ISO 9000 (since 2001)

ISO 14001 (since 2002)

TS 16949 (since 2005)

ISO 13485 (TüV, since 2012)

APQP/PPAP

FMEA & MSA/SPC/G-RR

Supplier Quality Assessment (SQA)

8D Action, Continuous Improvement, Training

Conform to ROHS, REACH Registration

Our quality system

Suzhou KeyTec PC presentation

ISO 13485 TS 16949 ISO 14001

Our quality system

Suzhou KeyTec PC presentation

Quality Manual

Procedure

Work Instruction

Data Forms

APQP

PPAP

SPC

FMEA

MSA

Customer’sRequirement

“KeyTec-inside”

Suzhou KeyTec PC presentation

“KeyTec-inside”

Suzhou KeyTec PC presentation

Special metal parts

Suzhou KeyTec PC presentation

Ultra-Thin LCD

Frames (0.1mm)

Thick bus bars

(3.0mm)

Special plastic parts

Suzhou KeyTec PC presentation

Over moulding

mounting bracket

Battery Terminal Cover

2K Moulding

Aperture (2mm)

Special decorative parts

Suzhou KeyTec PC presentation

Spherical Cover

for Vacuum CleanerAutomotive

Special automotive parts

Suzhou KeyTec PC presentation

Fuel System

Hybrid

Electric

Vehicle

Battery

Automotive lighting

Suzhou KeyTec PC presentation

Metal Caps H3 Cable

Automotive insert-molding

Suzhou KeyTec PC presentation

Brake Sensor

Carrier Coda connector

Airbag

Ignitor Body

SAFETY PARTS

Automotive decorative parts

Suzhou KeyTec PC presentation

Main Process:

Molding

Painting

Printing

Laser etching

Complete submodule

Suzhou KeyTec PC presentation

Simultaneous 45 Metal & Plastic Components

APQP

DFM

Tool Design

Tool build

Project mgmt

SQA and SQM

PPAP

39 Mold tools

6 Dies

LCD TV Backlight & Touchpanel

Suzhou KeyTec PC presentation

Components:

Cover Bottom

Cover Driver

Lamprails

Guide Panels

Cleaning

Cleanroom assembly

Class 100

Functional test

End product

Professional product: Gas controller

Suzhou KeyTec PC presentation

Valve for USA water heater

Metal parts

Bobbin winding

Welding

Glueing

Testing

CADCAM mouse housing

Suzhou KeyTec PC presentation

Metal & Plastic parts

Soft touch painting

Laser Etching and Printing

Heat Staking and Assembly

Complete Module

Choice of 3 different processes for the lens:

Mold →Paint → Print → Laser etch → UV paint

Mold →Silk Screen Print

2K molding

Professional end product

Suzhou KeyTec PC presentation

Plastic

Connectors

Printing

PCB surface mounting

Assembly & Testing

End Product

Metal evaporation on plastic

Suzhou KeyTec PC presentation

Mold → CO2 cleaning → (base coat paint)

→ PVD (Physical Vacuum Deposition) →(top coat paint)

high gloss

moldingPVD Plating Print & topcoat

Cosmetic dashboard modules

Suzhou KeyTec PC presentation

Painted & printed

steering wheel

control panelGPS Display

Control Panel

GPS faceplate in

Suzhou KeyTec PC presentation

Chrysler Sebring

and in……

Ferrari California

The end

THANK YOU

Suzhou KeyTec PC presentation