Keyence IV Series

206GB

Users Manual(Monitor)Read this manual before use.After you read this manual, keep it in a safe place for future reference.

IV Series

Vision Sensor

1 Getting Started

4 Settings Navigator (Setting the Judgment Condition)

7 Controlling with the Input/Output Line

2 Installation and Connection

5 Operating/Adjusting

8 Specifications

3 Basic Operation

6 Useful Features/ Various Functions

A Status Table, Troubleshooting

IntroductionRead this manual before using the product in order to achieve maximum performance.Keep this manual in a safe place after reading it so that it can be used at any time.

SymbolsThe following symbols alert you to important messages.Be sure to read these messages carefully.

It indicates a hazardous situation which, if not avoided, will result in death or serious injury.

It indicates a hazardous situation which, if not avoided, could result in death or serious injury.

It indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

It indicates a situation which, if not avoided, could result in product damage as well as property damage.

It indicates cautions and limitations that must be followed during operation.

It indicates additional information on proper operation.

It indicates tips for better understanding or useful information.

It indicates the reference pages in this manual or the reference pages in separate manuals.

Cautions(1) Unauthorized reproduction of this manual in whole or part is prohibited.(2) The contents of this manual may be changed for improvements without prior notice.(3) An utmost effort has been made to ensure the contents of this manual are as complete as possible.

If there are any mistakes or questions, please contact a KEYENCE office listed in the back of the manual.

(4) Regardless of item (3), KEYENCE will not be liable for any effect resulting from the use of this unit.(5) Any manuals with missing pages or other paging faults will be replaced.

The company names and product names used in this manual are registered trademarks or the trademarks of their respective companies.

Introduction

1Safety Information for IV Series

206GB

General Precautions

yDo not use this product for the purpose to protect a human body or a part of human body. yThis product is not intended for use as an explosion-proof product. Do not use this product in hazardous location and/or potentially explosive atmosphere.

yYou must verify that the IV Series are operating correctly in terms of functionality and performance before the start and the operation of the IV Series. yWe recommend that you take substantial safety measures to avoid any damage in the event of a problem occurring.

yKEYENCE never warrants the function or performance of the IV Series if it is used in manner that differs from the IV Series specifications contained in this instruction manual or if the IV Series are modified by yourself. yWhen the IV Series is used in combination with other instruments, functions and performance may be degraded, depending on operating conditions and the surrounding environment. yDo not place the instruments, including peripherals, under the rapid temperature change. It may cause condensation and may damage instruments or peripherals. yRemove the power cable from the power supply if you do not use this product for a long time.

Safety precautions on LED product

Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure. Follow the instructions mentioned in this manual. Otherwise, injury to the human body (eyes and skin) may result.

yDo not stare into the direct or specularly reflected beam. yDo not disassemble this product. The laser radiation emission from this product is not automatically stopped when it is disassembled. yDo not direct the beam at people or into areas where people might be present. yBe careful of the path of the LED beam. If there is a possibility that the operator may be exposed to the specular or diffuse reflections, block the beam by installing a protective enclosure. y Install this product so that the path of the LED beam is not as the same height as that of human eye.

Safety Information for IV Series

2 - IV Series User's Manual (Monitor) -

Important Instructions

Precautions on use

yThe power of this product and instruments connected to this product must be turned off when the cable is to be installed or removed. Failure to do so may cause an electric shock or a product damage. yUse this product in the correct supply voltage. Failure to do so may cause a product damage.

yFor instructions yDo not turn OFF the power while setting the items or saving the settings. Otherwise, all or part of the setting data may be lost. yDo not let water, dust or oil stick to the camera/light of the sensor. Failure to do so may cause a malfunction. y The enclosure rating of the monitor (IV-M30) is IP40. This is not designed for water proof so be careful to operate it. yWhen this product becomes dirty, do not rub it with a wet cloth, benzene, thinner, or alcohol. Doing so may change the color or shape of the unit. y If the unit is heavily contaminated, disconnect all the cables including the power supply cable, wipe off the dirt with a cloth soaked with mild detergent, and then wipe with a soft dry cloth.

yFor an LCD panel yDo not press the touch panel with the tip of your nail or anything that has a sharp tip such as a pen or a screwdriver. Doing so may cause damage. yDo not apply shock to the touch panel or press it with excessive force. Doing so may cause damage. yThe LCD panel may have some dots that are always lit (bright dots) or ones that are always unlit (black dots). This phenomenon is not a problem. yDue to the unique characteristics of an LCD, displaying the same image for a long time may cause an afterimage.

yFor USB memory yUse products recommended by KEYENCE. yA USB memory device with a security function cannot be used. yUnplug the USB memory when turning on or off the power of IV Series. yDo not remove the USB memory while the USB is being written on. Otherwise, all or part of the setting data may be lost or it may cause a damage.

yFor external master image registrationWhen the external master image registration is used frequently, set [Write ROM when using Ext. Master Save?] of the input option to [No] for nonvolatile memory protection of the internal sensor. When the option is set to [Yes], the nonvolatile memory is guaranteed to write for 100,000 times. yFor automatic focus function

yAutomatic focus function is used for adjusting the focusing position at the time of installation. This will not activate during the operation. y Focusing position can be registered in each program. The program configurations are guaranteed to switch for 100,000 times. If the focusing position does not need to change for each program, set [Auto Focus Adj Pos] to [Common] for extending the life-span. yDo not apply shock or vibration during the focusing position adjustment. Failure to do so may cause a product damage.

Important InstructionsObserve the following precautions to prevent malfunction of the IV Series and to ensure that it is used properly.

3- IV Series User's Manual (Monitor) -

Important Instructions

Measures to be taken when an abnormality occurs

In the following cases, turn the power OFF immediately. Using the IV Series in an abnormal condition could cause fire, electric shock, or malfunction.Contact our office for repair.

y If water or debris enters the IV Series. y If the IV Series is dropped or the case is damaged. y If abnormal smoke or odor emanates from the IV Series.

Precautions on installation

yTo use this product correctly and safely, avoid installing it in the following locations. Failure to do so may cause fire, electric shock, or malfunction.

yOutdoors yAltitude above 2000 m yLocations that are humid, dusty or poorly ventilated yLocations where the temperature is high such as those exposed to direct sunlight yLocations where there are flammable or corrosive gases yLocations where the unit may be directly subjected to vibration or impact yLocations where water, oil, or chemicals may splash onto the unit

yTo improve the anti-noise feature, install the unit following the precautions below. Otherwise, a malfunction may occur.

yMount the sensor onto the insulated attached mounting adapter. yGround the FG cable (drain cable) of the sensor. yDo not mount the unit in a cabinet where high-voltage equipment is already installed. yMount the unit as far from power lines as possible. ySeparate the unit as far as possible from the devices that emit strong electric or magnetic field (such as solenoid or chopper). ySeparate the I/O signal line from the power line or high-voltage line.

yFor power supply yNoise superimposed on the power supply could cause malfunction. Use a stabilized DC power supply configured with an isolation transformer. yWhen using a commercially available switching regulator, be sure to ground the frame ground terminal.

yDevices including this unit are precision components. Do not apply shock or vibration. yWhen connecting to a network, let engineers who are knowledgeable about networks handle it.


Precautions on Regulations and Standards

For IV-500C/IV-500CA/IV-500M/IV-500MA/IV-150M/IV-150MA/ IV-2000M/IV-2000MA

UL CertificationThis product is a UL/C-UL Listed product.

yUL File No. E301717 yCategory NRKH, NRKH7

Be sure to consider the following specifications when using this product as a UL/C-UL Listed Product. yUse a power supply with Class 2 output defined in NFPA70 (NEC: National Electrical Code). yPower supply/ External input/ Control output shall be connected to a single Class 2 source only. yUse with an over current protection device which is rated 24 V or more and not more than 1A. yEnclosure Type 1 (Based on UL50)

CE MarkingKeyence Corporation has confirmed that this product complies with the essential requirements of the applicable EC Directive, based on the following specifications. Be sure to consider the following specifications when using this product in the Member State of European Union.

zz EMC Directive (2004/108/EC) yApplicable Standard EMI: EN60947-5-2, Class A

EMS: EN60947-5-2 yThe length of power I/O cable, Ethernet cable and Monitor cable must be less than or equal to 30m.

Remarks: These specifications do not give any guarantee that the end-product with this product incorporated complies with the essential requirements of EMC Directive. The manufacturer of the end-product is solely responsible for the compliance on the end-product itself according to EMC Directive.

zz Low-Voltage Directive (2006/95/EC) yApplicable Standard: EN62471




For IV-M30

UL CertificationThis product is a UL/C-UL Listed product.

yUL File No. E207185 yCategory NRAQ, NRAQ7

Be sure to consider the following specifications when using this product as a UL/C-UL Listed Product. yUse a power supply with Class 2 output defined in NFPA70 (NEC: National Electrical Code). yThis product is for use on a flat surface of a Type 1 enclosure.

CE MarkingKeyence Corporation has confirmed that this product complies with the essential requirements of the applicable EC Directive, based on the following specifications. Be sure to consider the following specifications when using this product in the Member State of European Union.

zz EMC Directive (2004/108/EC) yApplicable Standard EMI: EN61326-1, Class A

EMS: EN61326-1 yThe length of Monitor power cable, Ethernet cable and Monitor cable must be less than or equal to 30m.

Remarks: These specifications do not give any guarantee that the end-product with this product incorporated complies with the essential requirements of EMC Directive. The manufacturer of the end-product is solely responsible for the compliance on the end-product itself according to EMC Directive.


Version of the IV Series

Version of the IV Series

You can download the most recent operation software for the sensor (IV-150/500/2000) and the monitor (IV-M30) from the KEYENCE web site. Please refer to the description on the homepage for the introduction method.URL : http://www.keyence.com/

Operation software of the sensor (IV-150/500/2000)

Version Description

R1.00.00 The initial version.

R1.01.00 The processing time has been speeded up.

R1.10.00 The processing time and the response time to program switching input have been speeded up.

R2.00.00

This is the version of this document.The following functions have been added.

y Logic output yTotal status NG output yRUN output yFTP client function yField network (EtherNet/IP, PROFINET)

Operation software of the monitor (IV-M30)

Version Description

R1.00.00 The initial version.

R1.01.01 Compatibility with Chinese (Simplified) / Chinese (Traditional).

R1.02.00 Compatibility with German.

R1.10.00 Compatibility with Tool Auto Tuning using a registration information file (*.ivt).

R2.00.00 This is the version of this document.Compatibility with Italian / French / Spanish / Portuguese / Korean.


Structure of This Manual

1 Getting StartedThis chapter explains the system configuration and overview of IV Series, package contents, and names and functions of each part.

2 Installation and Connection This chapter explains how to mount the sensor and monitor, and explains connection procedures.

3 Basic Operation This chapter explains the basic operation and operation flow of the IV Series.

4 Settings Navigator(Setting the Judgment Condition) This chapter explains how to set the sensors using the Settings Navigator.

5 Operating/Adjusting This chapter explains how to operate and adjust the IV Series.

6 Useful Features/ Various Functions This chapter explains the useful and detailed features.

7 Controlling with the Input/Output Line This chapter explains how the input and output terminals control each operation.

8 Specifications This chapter explains specifications and dimensions.

A Appendices This chapter explains error messages and troubleshooting, etc.

Structure of This Manual

1

2

3

4

5

6

7

8

A


Contents

IntroductionSymbolsCautions

Safety Information for IV Series..............................1General Precautions ...........................................1Safety precautions on LED product ....................1

Important Instructions .............................................2Precautions on use .............................................2Measures to be taken when an abnormality occurs..................................................................3Precautions on installation ..................................3

Precautions on Regulations and Standards ...........4For IV-500C/IV-500CA/IV-500M/IV-500MA/ IV-150M/IV-150MA/IV-2000M/IV-2000MA ...........4

UL Certification ................................................4CE Marking ......................................................4

For IV-M30 ..........................................................5UL Certification ................................................5CE Marking ......................................................5

Version of the IV Series ..........................................6Operation software of the sensor (IV-150/500/2000) ...............................................6Operation software of the monitor (IV-M30) ........6

Structure of This Manual ........................................7Contents .................................................................8

Chapter 1 Getting StartedSystem Configuration ..........................................1-2

Basic configurations of IV Series .....................1-2Connecting the monitor and single sensor ...1-2Connecting the monitor and multiple sensors ............................................1-3

Overview of IV Series ..........................................1-4IV Series...........................................................1-4

Using with the intelligent monitor (IV-M30) ...1-4Using with the IV-Navigator (IV-H1) ..............1-5

Judgment processing flow................................1-6Checking the Package Contents .........................1-8

Sensor ..............................................................1-8Optional parts for the sensor ............................1-8

Dome attachment .........................................1-8Polarized visible light filter attachment..........1-8Infrared polarization filter attachment ...........1-8Power I/O cable (M12 12pin - strand wire) ...1-9Mounting adapter ..........................................1-9Front cover (for replacement) .......................1-9Bracket..........................................................1-9

Intelligent Monitor ...........................................1-10Optional parts for the monitor.........................1-10

Monitor power cable (M8 4pin - strand wire) ................................1-10Protection sheet ..........................................1-10USB memory (1GB) ....................................1-10Stylus ..........................................................1-10Wall mounting adapter ................................1-11Panel mounting adapter..............................1-11DIN mounting adapter.................................1-11

Communication Cable ....................................1-12Monitor cable (M12 4pin - M12 4pin) ..........1-12

Ethernet cable (M12 4pin - RJ-45)..............1-12Name and Function of Each Part ......................1-13

Sensor ............................................................1-13z Name and function of each part of the sensor ...........................................1-13z Operation of the indicator light ............1-14

Monitor ...........................................................1-15

Chapter 2 Installation and ConnectionMounting the Sensor ...........................................2-2

Checking the view and installed distance ........2-2Mounting the sensor.........................................2-4

Mounting the mounting adapter ....................2-4z Mounting on the wall .............................2-4z Mounting from the jig side .....................2-4

Mounting the sensor onto the mounting adapter..........................................................2-4

Unmounting the sensor ....................................2-5Mounting the attachment..................................2-6

Using the dome attachment ..........................2-6z Mounting the dome attachment ............2-6z Installed distance of the dome attachment ............................................2-6

Using the polarizing filter attachment............2-7Mounting the Monitor ...........................................2-8

Mounting to a wall ............................................2-8Hanging on the hook.....................................2-8Mounting with the wall mounting adapter .....2-8Unmounting from the wall mounting adapter ...2-9

Mounting to a panel........................................2-10Mounting to a panel ....................................2-10Panel cutting dimension..............................2-10

Mounting to the DIN rail .................................2-11Mounting using DIN mounting adapter .......2-11Unmounting from the DIN mounting adapter...........................2-11

Cables ...............................................................2-12Connecting the power I/O cable of the sensor ......................................................2-12Specification of I/O circuit and current of the sensor ......................................................2-14

Input circuit .................................................2-14z No-voltage input (When the NPN output is selected) ....2-14z Voltage input (When the PNP output is selected) .....2-14

Output circuit...............................................2-14zWhen the NPN output is selected .......2-14zWhen the PNP output is selected .......2-14

Connecting the power cable of the monitor....2-15Connecting the sensor and the monitor .........2-16

Connecting directly .....................................2-16Connecting via network ..............................2-16Connecting the monitor cable/ Ethernet cable.............................................2-17

Contents


Contents

Chapter 3 Basic OperationOverview of Screen and Operation .....................3-2Basic Operation Flow ..........................................3-4Operation when the Power is Turned on .............3-5

Operation flow when the power is turned on ....3-5Operation for initial startup of the monitor (Direct Connection) ..........................................3-6Operation for initial startup of the monitor (Network Connection) ......................................3-7

Setting the network address of the monitor ...3-7Searching for a sensor to be connected .......3-8Specifying sensor to be connected by IP address .......................................................3-10

Operation for initial startup of the sensor .......3-11Setting to the Factory Default ............................3-12

Initializing the sensor......................................3-12Initializing the monitor ....................................3-13

Basic Operation for the Monitor .........................3-14Editing the value with the slider......................3-14Editing the tool window ..................................3-15Inputting characters........................................3-16Selecting the file in the USB memory.............3-17

Chapter 4 Settings Navigator (Setting the Judgment Condition)

Settings Navigator ...............................................4-2Flow in the Settings Navigator .........................4-2

Basic Operation of the Settings Navigator...........4-3Starting the Settings Navigator ........................4-3Settings Navigator screen and operation flow ...4-4Displaying the Settings Navigator guide ..........4-5Finishing the Settings Navigator ......................4-5

Finishing by completing all steps ..................4-5Finishing without completing the step ...........4-5

1. Image Optimization (Clearly Image a Target) ...4-6Setting the Image Optimization ........................4-6Main screen for the Image Optimization ..........4-7Setting the Trigger Options ..............................4-8

Settings for the Trigger Options ....................4-8Setting the Trigger Options .........................4-10

Auto Brightness Adjustment ...........................4-11Focus Adjustment...........................................4-12

Focus adjustment for the auto focusing type.................................4-12Focus adjustment for the manual focusing type ............................4-14

Extended functions for the Image Optimization ..................................4-16

Items of extended functions for the Image Optimization ...............................4-16Imaging Area...............................................4-17Advanced Brightness Adjustment ...............4-18Lighting .......................................................4-18Color Filters (color type only) ......................4-19Digital Zoom (monochrome type only) ........4-19

2. Master Registration (Registering an Image as a Reference for Judgment) ...........................4-20

Main screen for the Master Registration ........4-20

Registering the master image ........................4-21Extended functions for the Master Registration ..................................4-22

Items of extended functions for the Master Registration...............................4-22Master image registration from the image history in the sensor ...................4-22Registering from the image in the USB memory ........................................4-24zWhen using a batch backup file (*.iva) ..................................................4-24zWhen using an image capture file (*.ivp) ..................................................4-25

Brightness correction ..................................4-263. Tool Settings (Setting the Judgment Method for Targets) .......4-28

Selecting a tool according to its intended purpose .......................................4-28Types of tools .................................................4-28Main screen for the Tool Settings ...................4-30Adding/Editing/Deleting a tool ........................4-31

Adding a tool ...............................................4-31Editing a tool ...............................................4-31Deleting a tool .............................................4-31

Outline tool .....................................................4-32Setting items for the Outline tool.................4-32Setting the Outline tool ...............................4-33z Setting a search region .......................4-35z Settings for disabling outlines .............4-35z Setting a sensitivity .............................4-36

Extended functions for the Outline tool .......4-37z Rotation Range ...................................4-38z Search Algorithm ................................4-38z Tool Name ...........................................4-39

Color Area/Area tool .......................................4-40Setting items for the Color Area/Area tool ...4-40Setting the Color Area/Area tool .................4-42z Mask settings ......................................4-45z Setting the upper limit .........................4-46

Extended functions of the Color Area/Area tool .............................4-48z Advanced Color Extraction/ Advanced Brightness Extraction .........4-49z Tool Name ...........................................4-49z Fixed Reference Area .........................4-50

Position Adjustment tool .................................4-51Setting items for the Position Adjustment tool .......................4-52Setting the Position Adjustment tool ...........4-53z Setting a search region .......................4-55z Settings for disabling outlines .............4-55z Setting a sensitivity .............................4-56

Extended functions for the Position Adjustment tool .......................4-57z Rotation Range ...................................4-57

Extended functions for the Tool settings ........4-58Items of extended functions for the Tool settings ..........................................4-58Copy Tool ....................................................4-58


Contents

4. Output Assignment (Setting Details of Outputting to Output Line) ....4-60

Main screen for the Output Assignment .........4-60Setting range of the Output Assignment ........4-60

z Default value .......................................4-60Setting the Output Assignment.......................4-61Extended functions for the Output Assignment ...................................4-62

Extended functions items for the Output Assignment ...............................4-62z Logic Settings .....................................4-63z Total Status Conditions .......................4-65

Display Method of Extended Functions Menus ...4-66

Chapter 5 Operating/AdjustingStarting an Operation ..........................................5-2

Turning on the power and starting an operation ........................................5-2Exiting the sensor settings and starting an operation ........................................5-2

Overview of the Operation Screen ......................5-3Names and Functions of the Operation Screen ...5-4

Menu Screen ....................................................5-4Switching the display to the full-screen mode ...5-5Enlarging the image display .............................5-6Selecting the tool whose information to be displayed ..........................................................5-6

z Selecting the tool from the pull-down menu ..............................5-6z Selecting the tool by tapping it on the monitor ............................................5-6

Selecting a display method for tools ................5-7Display methods for tools .............................5-7z For color type ........................................5-7z For monochrome type ...........................5-8

Displaying the statistical information ..............5-10Displaying the statistical information...........5-10Hiding the statistical information .................5-11

Displaying the histogram ................................5-12Displaying the histogram ............................5-12Hiding the histogram ...................................5-13

Adjusting Thresholds for Judgment ...................5-14Tool Auto Tuning (Automatically Adjusting the Judgment Condition)....................5-15

z Using the images taken in the Test mode .....................................5-15z Using the image history saved in the sensor ...........................................5-15z Using the image files saved in the USB memory ................................5-15

Operation flow for the Tool Auto Tuning .........5-16Starting and finishing the Tool Auto Tuning ....5-16Registering the OK/NG images to be used for the Tool Auto Tuning .................................5-18

Registering the images taken in the Test mode .............................................5-18Registering the images from the image history saved in the sensor ........5-20

Registering the images from the file saved in the USB memory ..............5-22

Confirming or deleting the images registered for the Tool Auto Tuning ................5-25Tool Auto Tuning by the previous registration information ..............5-26Tool Auto Tuning by the registration information file .......................5-28

Stabilizing the Judgment Process .....................5-32Stabilizing the judgment process by taking a clear image of the target ...................5-32

Imaging the target widely ............................5-32z Adjusting the installed distance (WD) ...5-32z Using the digital zooming function ......5-32

Correcting the distorted images due to the installation .............................................5-33Achieving adequate image brightness ........5-33z If the brightness cannot be adjusted in the Auto Brightness Adjustment ......5-33z If the brightness cannot be adjusted due to uneven brightness ...................5-33

Achieving good focus..................................5-34z If good focus cannot be achieved by the Auto Focus Adjustment .................5-34

Reducing the image blur .............................5-34Reducing the shininess of the glossy or metal surface ..............................................5-35z Using the Auto Brightness Adjustment ...5-35z Using the dome attachment ................5-35z Using the polarizing filter attachment ...5-35z Installing the sensor at an angle .........5-35

Adjusting the color tint (for color type only) ...5-36Reducing the effect of illumination variation ...................................5-36

Stabilizing by correcting the misaligned target position ........................5-36

z Tool settings ........................................5-36z Processing during an operation ..........5-36

Stabilizing the position adjustment .................5-37z Basic adjustments ...............................5-37z If the target tilts and the position adjustment becomes unstable ............5-37z If the position adjustment becomes unstable due to the effect of the unwanted outlines .........................5-37z If the outline of the reference target cannot be detected .............................5-38

Stabilizing the Outline tool..............................5-38z Basic adjustments ...............................5-38z If the outline cannot be detected when the target becomes out of position .....................................5-38z If the detection becomes unstable due to the effect of the unwanted outline other than the target ................5-38z If the target tilts and the outline cannot be detected .............................5-39z If the match rate difference between the high and low-quality-targets is small ..................5-39


Contents

z If the outline of the target cannot be detected .........................................5-39

Stabilizing the Color Area/Area tool ...............5-39z Basic adjustments ...............................5-39z If the color you wish to judge cannot be extracted ........................................5-39z If the area search becomes unstable due to unwanted colors being extracted ...................................5-39

Shortening the Processing Time........................5-40For the processing time..................................5-40

z Flow of the internal process ................5-40Shortening the imaging processing time ........5-41Selecting the tool............................................5-41Shortening the processing time of each tool ..5-41

Shortening the processing time of the Outline tool............................................5-41Shortening the processing time of the Color Area/Area tool .............................5-42Shortening the processing time of the position adjustment ...............................5-42

Chapter 6 Useful Features/Various Functions

List of the Useful Features...................................6-2Useful features while running ...........................6-2Useful features during installation/adjustment ...6-4

Displaying the Sensor Setup Menu Screen .........6-7Changeover for a Target (Program Functions) ....6-8

Overview of the program functions ..................6-8Things can be performed with the program functions ......................................6-8Preparing the program functions ......................6-9

Preparation flow ............................................6-9Preparation procedures ................................6-9

Using the program functions (changing over) ..............................................6-10

When the [Monitor/PC] is selected in the Program Switch Method .......................6-10When the [External IN] is selected in the Program Switch Method .......................6-11

Editing a program name .................................6-12Copying a program.........................................6-12Initializing a program ......................................6-13

Sensor Image History (Confirming the Images whose Status Result is NG) ............6-14

Displaying the Sensor Image History screen ...6-14z Displaying from the run screen ...........6-14z Displaying from the Sensor Setup Menu screen ..........6-14

Loading and confirming the saved images.....6-15Clearing the saved images.............................6-16Changing the logging conditions of the image history ............................................6-17

Saving the Sensor Settings and Images to a USB Memory ..................................................6-18

Installing/Removing the USB memory ...........6-18Installing the USB memory .........................6-18Removing the USB memory .......................6-18

Displaying the USB Memory screen ..............6-18z Displaying from the run screen ...........6-18z Displaying from the Sensor Setup Menu screen ..........6-18

Saving the sensor settings or the image history ............................................6-19

Backing up in a batch .................................6-19Saving the image history individually ..........6-20

Transferring the settings backed up in the USB memory to the sensor ......................6-21Capturing the monitor screen and saving to the USB memory ............................6-23

Enabling the screen capturing function.......6-23Capturing the screen ..................................6-23

Folder composition and file naming rules.......6-24Setting the Extended Functions of the Sensor ...6-25

Sensor advanced settings ..............................6-25Environmental .............................................6-25Setup Adjustment........................................6-25Program ......................................................6-25System ........................................................6-25

I/O Settings ....................................................6-26Input Settings ..............................................6-26Output Settings ...........................................6-27Polarity ........................................................6-28I/O Monitor ..................................................6-28

Device settings ...............................................6-29Device Name ..............................................6-29Password Lock ...........................................6-30

Network Settings ............................................6-31Advanced Network Settings ...........................6-32

FTP .............................................................6-32z FTP Destination Settings ....................6-33z Transfer Condition Settings ................6-34z Transfer Destination Folder Settings ...6-35

Field Network ..............................................6-37Tilt Correction .................................................6-38Rotate 180 ....................................................6-40White Balance (for color type only) ................6-41Program Switch Method .................................6-42Auto Focus Adjustment Position (auto focus type only) .....................................6-42Sensor Information .........................................6-43Initializing the sensor......................................6-44Updating the sensor .......................................6-44

Setting the Advanced Monitor Information.........6-45Monitor Settings .............................................6-45

Sensor Connect ..........................................6-45Monitor Device Settings ..............................6-45Monitor Environment...................................6-45System ........................................................6-45

Sensor Connect .............................................6-46When directly connecting with the sensor ..6-46When connecting with the sensor via a network...............................................6-46

Network Settings ............................................6-48Display Settings .............................................6-49Touch Screen Lock.........................................6-50Language .......................................................6-51Time ...............................................................6-51


Contents

Backlight.........................................................6-52Touch Panel Calibration .................................6-52Monitor Information ........................................6-53Initialize Monitor .............................................6-53Update Monitor...............................................6-53

Chapter 7 Controlling with Input/Output Line

Controlling Timing of Judgment with Triggers......7-2External trigger .................................................7-2Internal trigger ..................................................7-3

Operating in the shortest cycle .....................7-3Importing the Status Output.................................7-4

Importing the total status / total status NG output ......................................7-4Importing the individual status output of each detection tool / logic.................................7-5Changing the timing of the status output..........7-6

Cancelling One-Shot output..........................7-6Changing Over ....................................................7-7Registering the Master Image .............................7-8Clearing Errors ..................................................7-10Operations when Power of the Sensor is Turned on ..........................................................7-11Input Response Time.........................................7-12

Response time for the switch program input ............................................................7-12Response time for the external master registration input .........................................7-12Response time for the error clear input ......7-12Description for symbols ..............................7-12

Chapter 8 SpecificationsSpecifications ......................................................8-2

Sensor ..............................................................8-2Intelligent Monitor .............................................8-4

Dimensions ..........................................................8-6Sensor ..............................................................8-6Optional parts for the sensor ............................8-7

Dome attachment .........................................8-7Polarizing filter attachment ...........................8-8Power I/O cable ............................................8-8Mounting adapter ..........................................8-8Front cover....................................................8-8Bracket..........................................................8-9

Intelligent Monitor ...........................................8-10Optional parts for the monitor.........................8-12

Monitor power cable ...................................8-12Protection sheet ..........................................8-12Stylus ..........................................................8-12Wall mounting adapter ................................8-12Panel mounting adapter..............................8-12DIN mounting adapter.................................8-12

Connection Cable...........................................8-13Monitor cable ..............................................8-13Ethernet cable.............................................8-13

AppendicesStatus Table ........................................................ A-2

Status table ..................................................... A-2Displaying and outputting the status result ..... A-4Displaying and outputting the status result at the time of position adjustment ................... A-4

Matching Rate of the Outline Tool and Position Adjustment Tool .................................... A-5

Matching rate at the time of protrusion............ A-5Cut-off process of the matching rate ............... A-5

Settings List ........................................................ A-6RUN screen (menu display OFF) .................... A-6RUN screen (menu display ON)...................... A-6Sensor Setup Menu screen............................. A-7Monitor Settings screen .................................. A-9Sensor Advanced screen .............................. A-11Sensor Setup screen..................................... A-14

1. Image Optimization ................................ A-142. Master Registration................................ A-153. Tool Settings .......................................... A-154. Output Assignment ................................ A-18

Troubleshooting ................................................ A-19Error Messages ................................................ A-22

Checking errors by observing the PWR/ERR indicator light of the sensor ... A-22Confirming error messages of the monitor .... A-24

Remedy when the Monitor cannot be Connected with the Sensor ......................... A-28

Remedy when direct connection is unavailable .................................................... A-28Remedy when connection via a network is unavailable ................................ A-29Confirming the status by observing the indicator light of the sensor ..................... A-32

LINK/ACT (link/activity) indicator light ........ A-32STATUS indicator light ............................... A-33

Confirming the status by observing the SENSOR indicator light of the monitor .... A-34Other methods of confirming a network connection ..................................................... A-35

Confirming the existence of the sensor from the monitor ....................... A-35z If the displayed confirmation result is NG ...................................... A-35

Confirming/Setting the IP address of the monitor ................................................. A-36Confirming/Setting the IP address of the sensor .................................................. A-37Confirming the router settings.................... A-37Remedy when data transfer via FTP is unavailable ..................................... A-38

Initializing the Network Settings (IP Reset Switch) .............................................. A-40

Settings after initialization ............................. A-40Connecting method after initialization ........... A-40

z For direct connection ......................... A-40z For network connection ..................... A-40

Initializing the network settings ..................... A-40


Contents

Maintenance ..................................................... A-41Attaching the protection sheet....................... A-41Replacing the front cover .............................. A-41

Index ................................................................. A-42


Contents

MEMO

1-1- IV Series User's Manual (Monitor) -

This chapter explains the system configurations and overview of IV Series, how to check package contents, and the name and function of each part.

System Configuration .......................................1-2Overview of IV Series ........................................1-4Checking the Package Contents ......................1-8Name and Function of Each Part ...................1-13

1 Getting Started

1

Getting Started

1-2 - IV Series User's Manual (Monitor) -

System Configuration

Basic configurations of IV Series

Connecting the monitor and single sensorIV Series

Monitor cable(2m/5m/10m/20m)

Monitor power cable(2m/5m/10m)

Intelligent MonitorIV-M30

SensorIV-500CIV-500CAIV-500MIV-500MAIV-150MIV-150MAIV-2000MIV-2000MA

Power I/O cable(2m/5m/10m)

(Optional)Dome attachmentIV-D10

Polarizing filter attachmentOP-87436/OP-87437

Photoelectric/ proximity sensor etc.Sends the signal to the trigger input when the target is detected.

Indicator light/buzzer etc.Alarm can be output by the status output function.

PLCPLC can control the trigger input and the status output function, and can switch the program number.

USB memory

DC24V power

Ethernet communication

Simulator (IV-Navigator) IVP-Converter


1

Getting Started



Connecting the monitor and multiple sensorsWhen the network is connected, the intelligent monitor (IV-M30) can be connected by selecting a single sensor from among multiple sensors.* Each sensor requires the power I/O cable.* IV-M30 requires the power cable.* A single monitor cannot be connected with multiple sensors at the same time.

Ethernet cable(2m/5m/10m)

Ethernet switch

1

Getting Started


Overview of IV Series


IV SeriesThe IV Series is an all-in-one Vision Sensor featuring a camera, a light, and a controller. This sensor can be attached easily so complicated detection operations such as detecting the shapes of parts with a photoelectric switch can be achieved easily.Operation condition settings require the intelligent monitor (IV-M30) or the IV software IV-Navigator (IV-H1). After setting is completed, the sensor can be operated independently.The sensor with monitor and the sensor with PC are connected via an Ethernet so network connection with multiple sensors besides direct single connection can be performed.

Using with the intelligent monitor (IV-M30)

Power I/O

Functions of sensor yCamera y Light y Image detection y I/O ySaving the image history

Functions of monitor ySetting the sensor yMonitoring the operation screen yMonitoring the statistical information yReading the image history

zz Direct connection zz Network connection

Ethernet switch

1

Getting Started



Using with the IV-Navigator (IV-H1)The IV-Navigator has the same functions as the intelligent monitor (IV-M30).For details of operations using the IV-Navigator, refer to IV Series User's Manual (PC Software).

Power I/O

Functions of sensor yCamera y Light y Image detection y I/O ySaving the image history

Functions of IV-Navigator ySetting the sensor yMonitoring the operation screen yMonitoring the statistical information yReading the image history ySimulator

zz Direct connection zz Network connection

Ethernet switch

1

Getting Started



Judgment processing flow

This section describes the basic judgment processing flow of this device.

Trigger input

BUSY output

Total status output

Trigger inputInputs the imaging startup signal by synchronizing to the target position from a photoelectric switch or PLC.Also, the trigger can be input at a regular interval with an internal trigger function.

ImagingLight up the built-in light and image the target by using the CMOS image sensor. BUSY output function turns ON.

Status outputOutputs the status results.When the total status result is OK, the total status output is ON.When the total status result is NG, the total status NG output is ON.

Save imagesSaves the image to the image history memory in the sensor.Conditions for saving the image can be selected from NG only or All.Color type can save 100 images, and monochrome type can save 300 images.

Tool processingAccording to the settings of a detection tool, the image of the target is scanned for detecting whether a target is high or low quality.Up to 16 detection tools can be set. Also, misaligned positions of the target can be corrected by using the position adjustment tool.After the detection process is completed, the BUSY output function turns OFF.

1

Getting Started



MEMO

1

Getting Started


Checking the Package Contents


IV Series are constructed by each following model. Check that all the following packed items are packed for each model you purchased before using.

Sensor

y IV-500C y IV-500CA

y IV-150M y IV-150MA



Sensor x 1

Mounting adapter x 1Screw for mounting adapter x 1

Waterproof cap for Ethernet connector x 1

Flathead screwdriver x 1(Manual focus type only)

Instruction Manual x 1The mounting adapter is mounted with the sensors in the default factory setting.

Name and Function of Each Part (Page 1-13) Mounting the Sensor (Page 2-2) Cables (Page 2-12)

Optional parts for the sensor

Dome attachment y IV-D10

Dome attachment x 1

Mounting screw x 2

Hexagon wrench (L-shaped) x 1

Instruction Manual x 1

Using the dome attachment (Page 2-6)

Polarized visible light filter attachment yOP-87436

Polarized visible light filter attachment x 1

Mounting screw x 2


Using the polarizing filter attachment (Page 2-7)

Infrared polarization filter attachment yOP-87437

Infrared polarization filter attachment x 1

Mounting screw x 2


Using the polarizing filter attachment (Page 2-7)

1

Getting Started



Power I/O cable (M12 12pin - strand wire) yOP-87440 (2m) yOP-87441 (5m) yOP-87442 (10m)

Power I/O cable (M12 12pin - strand wire) x 1

Mounting adapter yOP-87460

Mounting adapter x 1

Screw for the mounting adapter x 1

Same as accessories for the sensor.Optional parts in case of loss/damage.

Front cover (for replacement) yOP-87461

Front cover (for replacement) x 1

Mounting screw x 2

O-shaped ring (Small x 2, Large x 1)

Hexagon wrench (L-shaped) x 1


Optional parts for replacement. Replacing the front cover (Page A-41)

Bracket

yOP-87685

Bracket A x 1

Bracket B x 1

Screw for the bracket and nut x 1

Mounting screw x 4

1

Getting Started



Intelligent Monitor

y IV-M30

Monitor x 1

Stylus x 1String for hanging the stylus x 1

Wall mounting adapter x 1Screw for the adapter x 2Hexagon nut x 2

Instruction Manual x 1Starting Guide x 1

Name and Function of Each Part (Page 1-13) Mounting the Monitor (Page 2-8) Cables (Page 2-12)

Optional parts for the monitor

Monitor power cable (M8 4pin - strand wire)

yOP-87443 (2m) yOP-87444 (5m) yOP-87445 (10m)

Monitor power cable (M8 4pin - strand wire)

Protection sheet yOP-87463

Protection sheet x 1 Attaching the protection sheet (Page A-41)

USB memory (1GB) yOP-87502

USB memory x 1

Stylus yOP-87462

Stylus x 1

String for hanging the stylus x 1

Same as accessories for monitors.Optional parts in case of loss/damage.

1

Getting Started



Wall mounting adapter yOP-87464

Wall mounting adapter x 1

Screw for the adapter x 2Hexagon nut x 2

Same as accessories for monitors.Optional parts in case of loss/damage.

Panel mounting adapter yOP-87465

Panel mounting adapter x 1

Mounting screw (lateral) x 2Mounting screw (front) x 4

Mounting to a panel (Page 2-10)

DIN mounting adapter yOP-87466

DIN mounting adapter x 1

Mounting screw (lateral) x 2

Mounting to the DIN rail (Page 2-11)

1

Getting Started



Communication Cable

Monitor cable (M12 4pin - M12 4pin) yOP-87450 (2m) yOP-87451 (5m) yOP-87452 (10m) yOP-87453 (20m)

Monitor cable (M12 4pin - M12 4pin) x 1

Ethernet cable (M12 4pin - RJ-45) yOP-87457 (2m) yOP-87458 (5m) yOP-87459 (10m)

Ethernet cable (M12 4pin - RJ-45) x 1

1

Getting Started


Name and Function of Each Part


Sensor

z Name and function of each part of the sensor

12

3

4

5

6

78

1 Mounting adapterUse this for mounting and fixing the sensor.

Mounting the Sensor (Page 2-2)

2 Connector for power I/O cableConnector for connecting the power I/O cable.Use this for supplying the power to the sensor and for connecting with external devices.

Cables (Page 2-12)

3 Focusing position adjustment screw (manual focus type only)Adjusts the focus of the displayed image.

Focus Adjustment (Page 4-12)

4 Connector for monitor cable/Ethernet cableConnector for connecting a monitor cable or Ethernet cable. Use this for connecting the monitor, PC, or Ethernet switch.

Cables (Page 2-12)

When the cable is not connected, attach the waterproof cap for Ethernet connector to maintain enclosure rating.Tightening torque : 0.45 to 0.55 Nm

5 Indicator lightIndicates the operating status of the sensor.

Operation of the indicator light (Page 1-14)

6 Built-in lightLED light that illuminates the target

7 CameraImages the object.

8 Front coverProtects the camera and built-in lights.The front cover is protected by the protection sheet (blue) in the default factory setting. Remove the sheet when the sensor is to be used.Front cover for replacement is provided for maintenance.

Replacing the front cover (Page A-41)

1

Getting Started



zOperation of the indicator lightDetails on operations of the indicator light are shown below.

1 2 3

4 5

1 PWR/ERRIndicates the power supplying status to the sensor and the error status of the sensor.

yGreen (ON) ...... Operating. yGreen (Blink) .... Setting processing. Operation

is stopped. Blinks once a second.

yRed (ON) .......... Unrecoverable error has occurred.

yRed (Blink) ....... Recoverable error has occurred.

y (OFF) ............... Power is not supplied. Adjusting the focusing position (manual focus only).

For countermeasures when an error occurred, refer to Error Messages (Page A-22).

2 OUTIndicates the comprehensive result.

yGreen ............... Comprehensive result is OK. yRed .................. Comprehensive result is NG. y (OFF) ............... Setting processing.

Standby status until the first judge finishes after starting the operation or after switching the program number.

yOrange (Blink) .. Indicates the focusing status while adjusting the focusing position with the blinking speed (manual focus type only).

Focus adjustment for the manual focusing type (Page 4-14)

3 TRIGGreen light lights up (one-shot) according to input of the internal or external trigger.

4 STATUSIndicates the connection status within the monitor.

yGreen (ON) ...... Normally connected with monitor.

yGreen (Blink) .... IP address has been retrieved but the sensor is not correctly connected with monitor.

y (OFF) ............... IP address is not assigned. Sensor is not correctly connected with monitor.

yOrange (Blink) .. Indicates the focusing status while adjusting the focusing position with the blinking speed (manual focus type only).

Focus adjustment for the manual focusing type (Page 4-14)

When the sensor cannot correctly connect with the monitor, refer to Remedy when the Monitor cannot be Connected with the Sensor (Page A-28).

5 LINK/ACTIndicates the linking status within monitor or Ethernet switch.

yGreen (ON) ...... Normally linked. yGreen (Blink) .... Normally linked, and the data

is sending/receiving. y (OFF) ............... Sensor is not normally linked.

1

Getting Started



Monitor

45

6

3

7

21

8

9

10

1 Power connectorConnects the monitor power cable.

Cables (Page 2-12)

2 Connector for the monitor cable/Ethernet cableConnector for connecting the monitor cable or Ethernet cable. Used when connecting with the sensor or Ethernet switch.

Cables (Page 2-12)

3 Unlock buttonPush this button when dismounting the monitor from the wall mounting adapter or DIN mounting adapter.

Unmounting from the wall mounting adapter (Page 2-9)

Unmounting from the DIN mounting adapter (Page 2-11)

4 Indicator light (PWR)Indicates the operating status of the monitor.

yGreen (ON) ...... The power is turned ON. yRed (ON) .......... Unrecoverable error occurred

to the sensor or monitor. yRed (Blink) ....... Recoverable error occurred to

the sensor or monitor. y (OFF) ............... The power is turned OFF.

For countermeasures when an error occurred, refer to Error Messages (Page A-22).

5 Indicator light (SENSOR)Indicates the connecting status to the sensor.

yGreen (ON) ...... Connected normally to the sensor.

yGreen(Slowly blinks)

... Linked normally but it is not properly connected to the sensor.

y (OFF) ............... It is not properly connected because it did not link normally.

If the monitor cannot correctly connect with the sensor, refer to Remedy when the Monitor cannot be Connected with the Sensor (Page A-28).

6 LCD monitor/StylusDisplays the operation screen and setup screen. Operates by touching the screen with the stylus.

7 USB connecting connectorConnector for connecting the USB memory. Connector is protected by the cover.

Saving the Sensor Settings and Images to a USB Memory (Page 6-18)

8 StylusUsed to operate the touch-screen.

9 Stylus holderStores the stylus.

10 Strap holderHolds the strap or hangs the stylus.

1

Getting Started



MEMO

1

Getting Started


This chapter explains how to mount the sensor and monitor, and explains connection procedures.

Mounting the Sensor .........................................2-2Mounting the Monitor ........................................2-8Cables ...............................................................2-12

2 Installation and

Connection2

Installation and Connection


Mounting the Sensor

yGround (functional ground) the drain cable (FG) of the power I/O cable. yMount and insulate the sensor. Use the attached mounting adapter to insulate. Sensor case has been grounded. If the sensor is not insulated, the electric potential and noises may cause a damage or malfunction. yDo not place the sensor in the environment that exceeds the limit of sensor's resistance to the environment, or environment that propagates the vibration directly to the sensor. Those may cause a damage or malfunction.

yManual focus type needs to adjust the focusing position after installed. Reserve the enough space to adjust and install it. yAt the time of installation, it is better to enable the position or direction adjustment of the sensor by installing the adjustment system at the sensor mounting area. yView and optical axis have individual differences. Adjust the position by checking the actual image at the time of installation. yPlace the sensor where no ambient light has effect. Ambient light includes solar light, lights of other devices, and photoelectric sensors. Also, be careful when the light intensity of the ambient light changes. Use the shield to protect when the location cannot be changed. yPlace the sensor where no object can block out the internal light or the view of the sensor. yDetection may become unstable due to the lights if multiple sensors are placed nearby each other. Delay the timing of external trigger or use the shield to avoid interference.

Checking the view and installed distance

For IV Series, installed distance between the view and object is different depending on the type of the sensor. Check the type of the sensor to be used and its view, and place it in the proper distance.

View H

View V

Installed distance WD

Indicator light

View V = View H x 0.75(H : V = 4 : 3)

The indicator light of the sensor side is the front surface of an image.

Mounting the Sensor

2



Mounting the Sensor

zz Standard range type (color/monochrome)

View H (mm)

Inst

alle

d di

stan

ce W

D (m

m)

10050

0

200150

300

400

500

600

5025 70 100 150130 200 250210

zz Short range type

50

0

100

150

10 20 30 4012 36

View H (mm)

Inst

alle

d di

stan

ce W

D (m

m)

zz Long range type

View H (mm)

Inst

alle

d di

stan

ce W

D (m

m)

500300

0

1500

1000

2000

2500

10045 200 300 400

The value of View H and V will be a half of the value on the figures above when using the digital zooming function (monochrome type only).

2



Mounting the Sensor

Mounting the sensor

Mounting the mounting adapterUse the mounting adapter (accessory or OP-87460) to mount the sensor.

The mounting adapter is mounted with the sensors in the default factory setting. Remove it from the sensor.

Unmounting the sensor (Page 2-5)

zMounting on the wall yScrew : M3 x 4Use the commercially available screws which have head thickness of 3 mm or lower. yTightening torque : 1.0 Nm or lower

zMounting from the jig side yScrew : M4 x 4Use the commercially available screws. yTightening torque : 1.5 Nm or lower

For details on mounting hole dimensions, refer to Dimensions (Page 8-6).

Mounting the sensor onto the mounting adapter

1 Mount the sensor to the left and right stopper on the mounting adapter.Sensors cannot be mounted on the side with the indicator light.

Push the sensor to the stopper of the fixing screw

Push until you hear the clicking sound from the both side stoppers

Indicator light

2 Fix the mounting adapter and sensor using the attached screws.

yScrew : M3 x 1 Use the attached screws. yTightening torque : 0.45 to 0.55 Nm

Remove the protection sheet

2



Mounting the Sensor

Unmounting the sensor

1 Dismount the screw.

2 Pull out the stopper of the mounting adapter and unmount the sensor.

Pull out the stopper

2



Mounting the Sensor

Mounting the attachment

Using the dome attachmentDome attachment can be used for the standard range type and short range type sensor.

yDo not remove the front cover of the sensor. yUse the dome attachment at a correct installation distance. Failure to do so may lose the effect of the dome attachment. yAdjust the brightness with the dome attachment mounted.

Auto Brightness Adjustment (Page 4-11) yFor the color type, adjust the white balance with the dome attachment mounted.

White Balance (for color type only) (Page 6-41)

zMounting the dome attachment1 Mount the attachment by aligning the

concave part of the dome attachment with the mounting screw of the front cover of the sensor.

Concave part

Front cover mounting screw Concave part

Screw hole for mounting the attachment

2 Fix the dome attachment with attached dedicated screws.

yScrew : Dedicated screw x 2 Use the attached dedicated screws. yTightening torque : 0.25 to 0.35 Nm

z Installed distance of the dome attachment62 to 112 mm from the front face of the sensor(0 to 50 mm from the front face of the dome attachment)

Target

Installed distance from the front face of the sensor

(0 to

50

mm

) 62

to 1

12 m

m

Sensor type yStandard range type yShort range type

2



Mounting the Sensor

Using the polarizing filter attachment

yDo not remove the front cover of the sensor. yThere are the polarized visible light filter attachment (OP-87436) and the infrared polarization filter attachment (OP-87437). Use the correct polarization filter attachment in accordance with the illuminant of the sensor light. Failure to do so may lose the effect. yAdjust the brightness with the polarization filter attachment mounted.

Auto Brightness Adjustment (Page 4-11) yFor the color type, adjust the white balance with the polarization filter attachment mounted.

White Balance (for color type only) (Page 6-41)

1 Mount the attachment by aligning the concave part of the polarizing filter attachment with the mounting screw of the front cover of the sensor.

Concave part

Concave part

Front cover mounting screw

Screw hole for mounting the attachment

2 Fix the polarizing filter attachment with the attached dedicated screws.

yScrew : M2.5 x 2 Use the attached dedicated screws. yTightening torque : 0.25 to 0.35 Nm

Remove the protection sheet (blue)

2



Mounting the Monitor

Mounting to a wallUse the wall mounting adapter (accessories or OP-87464).Hang it on the hook with the wall mounting adapter mounted to the monitor, or mount the monitor to the wall mounting adapter mounted on the wall.

Hanging on the hookFor operation take the monitor from the hook and operate it while holding it in your hands.

1 Mount the monitor to the wall mounting adapter by aligning the stopper of the wall mounting adapter to the groove on the rear monitor.Slide the monitor down all the way, and confirm that the monitor is locked.

Stopper

2 Hang the monitor on the hook.

Mounting with the wall mounting adapter

The monitor can be operated by the following methods.

yUnhang to pick up the monitor from the hook and operate it. yOperate it while mounted on the wall.

1 Mount the wall mounting adapter to the wall.zz Mounting by creating a screw hole in the wall

yScrew : M3 x 2 Use commercially available screws. yTightening torque : 0.27 to 0.33 Nm

zz Mounting by creating a plated through hole on the panel

yScrew : M3 x 2, Nut : M3 x 2 Use the attached screws and nuts. yTightening torque : 0.27 to 0.33 Nm


2




2 Mount the monitor to the wall mounting adapter by aligning the stopper of the wall mounting adapter to the groove on the rear monitor.Slide the monitor down all the way, and confirm that the monitor is locked.

Stopper

Unmounting from the wall mounting adapter

Unlock the monitor from the wall mounting adapter by pulling toward the unlock button. And slide up to unmount the monitor mounted to the adapter.

Unlock

2




Mounting to a panelOperate the monitor by mounting it to the panel side such as a control board.Mount the panel adapter (OP-87465) to the monitor, and mount it to the panel.

Mounting to a panel

1 Connect the power cable and monitor cable to the monitor.

Cables (Page 2-12)

2 Mount the panel adapter to the monitor and fix it with the attached screws.

y Screw : M3, 11 mm long, with 2 washers Use the attached screws. yTightening torque : 0.27 to 0.33 Nm

3 Mount the monitor with the panel adapter mounted to the control board from the rear side, and fix it with the screws.

yMountable board thickness : 1 to 4 mm yScrew : M3, 7 mm long, with 4 washers

Use the attached screws. yTightening torque : 0.5 Nm or lower

Strap holder

Stylus can be hung from the strap holder using the hanging string (accessory).

Panel cutting dimension

4-3.5

100

110

111+1-0

92+1 -0

(Circular hole position for screw)

(Panel cutting square hole dimension)

(Circ

ular

hol

e po

sitio

n fo

r scr

ew)

(Pan

el c

uttin

g sq

uare

hol

e di

men

sion

)

2




Mounting to the DIN railMount the DIN mounting adapter (OP-87466) to the monitor, and mount it to the DIN rail.The monitor can be operated by the following methods.

yPick up the monitor from the DIN mounting adapter and operate it. yOperate it while mounted on the DIN rail.

Mounting using DIN mounting adapter

1 Mount the monitor to the DIN mounting adapter.Slide the monitor until the end of the stopper, and confirm that the monitor is locked.

Stopper

zz Fixing to the DIN mounting adapterTo fix the monitor to the DIN mounting adapter, use the attached screws.

yScrew : M3 x 2 Use the attached flat head screw. yTightening torque : 0.27 to 0.33 Nm

2 Adjust the position of the DIN mounting adapter and the DIN rail by pulling down the stopper of the adapter, and then push up the stopper to lock it.

Stopper

Unmounting from the DIN mounting adapter

Unlock the monitor from the DIN mounting adapter by pulling toward the unlock button. And slide up to unmount the monitor mounted to the adapter.

Unlock

2



Cables

Connecting the power I/O cable of the sensor

1 Adjust the pins of the connector for the power I/O cable and pin connection of the cable connector, and connect the cable to the sensor.

Adjust the pins and the pin connection

2 Tighten the connector by turning the screw-on connector in the clockwise direction.Tightening torque of the screws needs to be 1.0 to 1.5 Nm.

When connecting the connector, insert it without tipping and tighten it well. If the tightening is weak, vibration can loosen the connector and cause bad connections.Also, the enclosure rating may not be maintained with loose connection.* Indication is retighten approximately

90 to 120 with tools such as pliers after tightening with hands.

3 Wire each cable according to its intended purpose.

zz Selecting NPN outputWhen NPN is selected in the Polarity (Page 3-11)

DC24V

IN

OUT

(NPN)

Black/White/ Gray/Orange(OUT)

Brown (DC24V)

yBlack (OUT1) / White (OUT2) / Gray (OUT3) / Orange (OUT4) y Pink (IN1 : External trigger) / Yellow (IN2) / Light Blue (IN3) / Purple (IN4) / Green (IN5) / Red (IN6)

Use it by assigning the optional function to OUT1 to OUT4 and IN2 to IN6.

External device

Load

Blue (0V)

Drain wire (FG)

Pink/Yellow/ Light Blue/Purple/Green/Red(IN)

zz Selecting PNP outputWhen PNP is selected in the Polarity (Page 3-11)

DC24V

IN

OUT

(PNP)

Black/White/ Gray/Orange(OUT)

Brown (DC24V)

yBlack (OUT1) / White (OUT2) / Gray (OUT3) / Orange (OUT4) y Pink (IN1 : External trigger) / Yellow (IN2) / Light Blue (IN3) / Purple (IN4) / Green (IN5) / Red (IN6)

Use it by assigning the optional function to OUT1 to OUT4 and IN2 to IN6.

External device

LoadBlue (0V)

Drain wire (FG)

Pink/Yellow/ Light Blue/Purple/Green/Red(IN)

Cables

2



Cables

Wiring color Name

Assigning default value Description

Brown DC24V - + side of power

Blue 0V - - side of powerGND of input-output cable

Black OUT1 Total Status (N.O.) Output assignable function yTotal Status yTot. StatusNG yRUN yBUSY yError yPos. Adj. y Judge result of each tool (Tool 1 to Tool 16) y Logical operation result of each tool (Tool 1 to Tool 4) yOFF (not used)

White OUT2 BUSY (N.O.)

Gray OUT3 Error (N.O.)

Orange OUT4 OFF

Pink IN1 External trigger Set external trigger.Rising timing () or falling timing () can be set.

Yellow IN2 OFFInput assignable function

yProgram bit0 to bit4 yClear Error yExt. Master Save yOFF (not used)

Light Blue IN3 OFF

Purple IN4 OFF

Green IN5 OFF

Red IN6 OFF

Drain FG - Insulated frame

Cable specification yBrown/Blue/Black/White/Gray/Orange : AWG25 yPink/Yellow/Light Blue/Purple/Green/Red : AWG28 yWith braided shield cable (with drain cable)

yThe output cable assignment can be changed. 4. Output Assignment (Setting Details of Outputting to Output Line) (Page 4-60)

yN.O./N.C. can be changed. Output Settings (Page 6-27)

yThe input cable assignment can be changed. Input Settings (Page 6-26)

y Individually insulate the non-used input-output cables. yFor input cables of this sensor, connect with non-contact output (transistor output/SSR output). For contact output (relay output), incorrect input may be operated due to the contact bouncing.

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Specification of I/O circuit and current of the sensor

Input circuit

z No-voltage input (When the NPN output is selected)When the NPN is selected in the Polarity (Page 3-11), the circuit becomes no-voltage input circuit.External power supply is not necessary.

yON voltage : 2 V or lower yOFF current : 0.1 mA or lower yON current : 2 mA (short circuit)

+3.3V

DC24V

IN1 - IN6

0V

Brown

*

Blue

Main circuit

* Pink (IN1 : External trigger) / Yellow (IN2) / Light Blue (IN3) / Purple (IN4) / Green (IN5) / Red (IN6)

Use by assigning the optional functions to IN2 to 6

z Voltage input (When the PNP output is selected)When the PNP is selected in the Polarity (Page 3-11), the circuit becomes voltage input circuit.

y Input maximum rating : 26.4 V yON voltage : 15 V or higher yON current : 2 mA (for 24V) yOFF current : 0.2 mA or lower

DC24V

IN1 - IN6

0V

Brown

*

Blue

Main circuit

* Pink (IN1 : External trigger) / Yellow (IN2) / Light Blue (IN3) / Purple (IN4) / Green (IN5) / Red (IN6)

Use by assigning the optional functions to IN2 to 6

Output circuit

zWhen the NPN output is selectedWhen the NPN is selected in the Polarity (Page 3-11), the circuit becomes open collector NPN output circuit.

yMaximum rating : 26.4 V, 50 mA yRemaining voltage : 1.5 V or lower

DC24V

OUT1 - OUT4

0V

Brown

*

Blue

Main circuit

Overcurrent protection circuit

Load

* Black (OUT1) / White (OUT2) / Gray (OUT3) / Orange (OUT4)

Use by assigning the optional functions to OUT1 to OUT4

zWhen the PNP output is selectedWhen the PNP is selected in the Polarity (Page 3-11), the circuit becomes open collector PNP output circuit.

yMaximum rating : 26.4 V, 50 mA yRemaining voltage : 2 V or lower

DC24V

OUT1 - OUT4

0V

Brown

*

Blue

Main circuit

Overcurrent protection circuit

Load

* Black (OUT1) / White (OUT2) / Gray (OUT3) / Orange (OUT4)

Use by assigning the optional functions to OUT1 to OUT4

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Connecting the power cable of the monitor

1 Align the arrow mark of the power cable and the direction of the front monitor, and connect the cable to the monitor.

Arrow mark

2 Turn the screw-on connector in the clockwise direction to tighten it.

3 Wire to the power supply.

Monitor power cable(2m/5m/10m)

Blue (0V)

Brown (DC24V)

DC24V

Cable specification Brown/Blue : AWG24

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Connecting the sensor and the monitor

Connecting directlyConnect the sensor and monitor using the monitor cable.

Monitor cable(2m/5m/10m/20m)

For details on connecting the monitor cable, refer to Connecting the monitor cable/Ethernet cable

(Page 2-17).

Connecting via networkConnect each Ethernet cable to the monitor and sensor.Connect the other side of the Ethernet cable to the Ethernet switch.

Ethernet cable(2m/5m/10m)

Ethernet switch

For details on connecting the Ethernet cable, refer to Connecting the monitor cable/Ethernet cable (Page 2-17).

The sensor and monitor do not support PoE (Power over Ethernet). Supply power using the power cable.

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Connecting the monitor cable/Ethernet cable

This section describes the details on connecting the monitor cable/Ethernet cable using the example of connecting the monitor cable to the sensor.

1 Align the pin connection parts of the monitor cable/Ethernet cable connector with three pins of the cable connector, and connect the cable to the sensor.

Align the pins and the pin connection

* Same procedures for monitors.

2 Tighten the connector by turning the screw-on connector in the clockwise direction. When connecting the connector, insert it without inclination while pushing in and tighten it well.

(1)Tighten the screw-on connector

(2)When the screw stops rotating by the locking mechanism, further tighten it while pushing.

* Same procedures for monitors.

Repeat the steps (1) and (2) and when you cannot tighten the screw by hand any more, use a tool such as pliers for further tightening. Tightening torque, retorque degree, and acceptable spaces between connectors are shown below.

yMonitor cable/Ethernet cable (OP-87450/OP-87451/OP-87452/OP-87453/ OP-87457/OP-87458/OP-87459)Tightening torque : 0.8 to 1.0 NmRetightening degree : 5 to 10Spaces between connectors (reference value)

For sensors : 0 mm For monitors : 2.2 mm

If the connector cable tightening is weak, vibration may loosen the connector and cause bad connections or cable disconnections. Also, the enclosure rating may not be maintained with loose connection.Properly follow the procedures above and tighten the connector completely.

Check the spaces between the monitor cable/Ethernet cable and the cable connector.

Spaces between connectors

zz For sensors

Spaces between connectors

zz For monitors

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MEMO

2



This chapter explains the contents of the monitor display and operation of the IV Series, basic operation flow, and operation when turning on the power for the first time.It also explains procedures to restore the sensor and monitor to the default factory settings and basic operation of monitor.

Overview of Screen and Operation ..................3-2Basic Operation Flow ........................................3-4Operation when the Power is Turned on .........3-5Setting to the Factory Default ........................3-12Basic Operation for the Monitor .....................3-14

3 Basic Operation

3

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peration


Overview of Screen and Operation

This section explains monitor displays and operation.For details of what can be set on each screen and its operation, see to the applicable references.

Switching ON/OFF of the menu display

Run screenImages and judges based on the judgment condition.

Starting an Operation (Page 5-2)


Monitor SettingsSets each function of the monitor.

Setting the Advanced Monitor Information (Page 6-45)

A B

Full-screen display/ZoomingUse the [Zoom] button to enlarge the view of the monitor

Switching the display to the full-screen mode (Page 5-5)

Enlarging the image display (Page 5-6)

Tool displaySelect the display patterns of tools from OFF / Window / Process 1 / Process 2

Selecting a display method for tools (Page 5-7)

Statistics displayDisplays statistical information of status on the monitor.

Displaying the statistical information (Page 5-10)

Histogram displayDisplays histogram of status on the monitor.

Displaying the histogram (Page 5-12)

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peration



A B

Sensor Setup MenuSets condition to judge a target.

Displaying the Sensor Setup Menu Screen (Page 6-7)

Program listChecks or initializes the program.

Things can be performed with the program functions (Page 6-8)

Settings NavigatorSets the program to be used for judgment.

Chapter 4 Settings Navigator (Setting the Judgment Condition) (Page 4-1)

Limit AdjustmentAdjusts the judgment threshold.

Adjusting Thresholds for Judgment (Page 5-14)

Tool Auto TuningAutomatically adjusts threshold of tool and extraction conditions of Color Area/Area tool in accordance with OK/NG image.

Tool Auto Tuning (Automatically Adjusting the Judgment Condition) (Page 5-15)

Sensor AdvancedPerforms the sensor advanced settings.

Setting the Extended Functions of the Sensor (Page 6-25)

A

Sensor Image HistoryOperates the sensor image history.

Sensor Image History (Confirming the Images whose Status Result is NG) (Page 6-14)

B

USB MemorySets the operation when using USB memory.

Saving the Sensor Settings and Images to a USB Memory (Page 6-18)

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peration


Basic Operation Flow

Mounting, connecting, and wiring the sensor and monitorMount the sensor and monitor, and then connect and wire the cable.

Chapter 2 Installation and Connection (Page 2-1)

Turning on the powerTurn on the power of the sensor and monitor, and then perform the initial startup setting.

Operation when the Power is Turned on (Page 3-5)

Settings NavigatorCreate the program to be used for operation in [Settings Navigator] (Sensor Setup).

STEP 1: Setting of image optimizationSet the image optimization for clearly imaging a target. Adjust the image for defining the differences in the high and low-quality-target.Set the trigger option, and adjust the brightness and imaging focus.

1. Image Optimization (Clearly Image a Target) (Page 4-6)

STEP 2: Registration of a master imageImage the high-quality-target and register the master image to serve as the reference of judgment.

2. Master Registration (Registering an Image as a Reference for Judgment) (Page 4-20)

STEP 3: Tool settingSet the tool to judge a target.Set the tool onto the master image and set the threshold for judgment. Up to 16 detection tools and 1 position adjustment tool in one program can be set.

3. Tool Settings (Setting the Judgment Method for Targets) (Page 4-28)

STEP 4: Output assignmentAssign the function to output to each output line (OUT1 to OUT4).

4. Output Assignment (Setting Details of Outputting to Output Line) (Page 4-60)

Starting the operation/adjustmentSwitch the settings screen to the run screen, and start the operation. If the setting is inappropriate, adjust the thresholds and tool settings (Tool Auto Tuning).

Chapter 5 Operating/Adjusting (Page 5-1)

Basic Operation Flow

Keyence IV Series

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Transcript of Keyence IV Series