Keyence Bl 500 Manual

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    LookingVisit us on Price Quo

    rtisan Scientific is u ~ Source for: Quality ew Tens of Thousands of In Stock Items Hundreds of Manufacturers Supported Fast Shi Leasing

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    Users ManuLaser Bar CodeReader

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    Conten

    Safety Precautions .............................................

    Symbols ................................................................................General precautions ..............................................................

    Laser Safety Precautions ...................................

    Classification .........................................................................Warning labels ......................................................................Label location ........................................................................

    Safety consideration ...............................................................Safety features

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    Chapter 3: Setup Software

    Controlling the BL-500 ................................

    Setup Software Requirements .....................................

    Operating Procedure ..................................

    Outline of Operation .....................................................

    Setup Software Operating Procedure .......

    File Operation ..............................................................Main setting screen ......................................................CODE39 setup .............................................................ITF setup ......................................................................Setup for Industrial 2 of 5 and COOP 2 of 5 ................Codabar setup .............................................................

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    BL-U1 Power Supply

    Introduction .........................................................

    Conventions ........................................................System Configuration ........................................

    Using the RS-232C and RS-422A ..........................................Using the RS-485 multidrop link .............................................Other Options .........................................................................BL-U1 .....................................................................................

    BL-U1 Connections ............................................

    Connecting the AC power supply ...........................................

    Connecting the BL-U1 to a BL series .....................................S tti th BL U1 DIP it h

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    Safety Precautions

    This Users Manual describes ththis manual carefully to ensure

    BL-500.The BL-500 uses a semiconduproduct, see Laser Safety Precmethod of using the reader.

    Symbols

    The following symbols alert youmessages carefully.

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    Laser Safety Precautions

    Classification

    Warning labels

    Model

    FDA

    IEC 825-1, 11 1993

    DIN EN 60825-1 07.1994

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    Label locationThe following label positions are

    FDA Warning labels are attache

    DIN Warning labels are packageon the sensor head as shown b

    FDA

    BL-500/501/500(H)/501(H)

    CAUTION

    1)

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    Safety featuresThe BL series is provided tures function correctly be

    1. LASER ON alarm LED

    A visible LED that informsbe emitted, at least 3 secosor head.

    2. Laser emission delay

    Laser emission only startsthus decreasing the possi

    3 L St f ti

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    System Configuration

    OTrigger input

    5VDCPower-supply unit*

    BL

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    Parts and Functions

    BL-500/501/500H/501H

    OK/NG

    TIMING

    LASER ON

    STB

    STAIndicthe u33 to

    OK/NOK oNG o

    TIMILightON.

    LAS

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    1.1 BL-500 Connections

    1.1 BL-500 Connections

    1.1.1

    Wire colors and signal types

    The following wires extennector to connect the BL-

    Wire Color Symbol

    Shield Shield

    Purple RS-232C

    SD

    Brown RD

    Pink RS

    Blue CS

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    OK/NG output

    This output signals whether the When no preset data has been rtus. It is an NPN open-collector

    1k

    Internalcircuit

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    1.1 BL-500 Connections

    Hints on correct use

    Trigger (TIM) input

    Set the trigger input to be

    bar code.

    If the trigger input needs tmode.

    Influence from mirror su

    If a mirror surface (metalliflects off the mirror, the BLinfluence of a mirror surfa

    bel position

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    1.2 Installing the BL-500 Serie

    Installation method

    Use the mounting holes on the s

    Using the supplied mounting

    Install the BL-500 Series as sho

    Select screws of the proper lenfor mounting. (The screws pro

    For the mounting hole diamete

    (BL-500/501/500H/501H)

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    1.2 Installing the BL-500 Series

    Mounting angle and mounting distance

    BL-500/501/500H/501H

    15

    Laser beam

    Readingd

    istance

    *Reading distan

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    Chapter 2

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    2.1 Read Operation

    2.1 Read Operation

    2 .1.1

    Scanning method

    There are two methods fonal method and the Onemethods uses the single code while trigger input tumode (see page 9).

    Level signal trigger

    When the trigger input tur

    reading The laser turns o

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    2.2 Read modes

    2.2 Read modes

    The BL-500 provides 4 ty

    2 .2.1

    Single label read mode

    This mode allows the unitThe operation and timing

    2 .2.2

    Multi-label read mode 1 (Multi

    This mode allows the unit tbelow during one trigger itially.

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    2 .2.3

    Multi-label read mode 2 (Multi 2)

    As with multi 1 mode, this modeuously while the trigger input is odepends on the buffer capacity. modes is that multi 2 modesendsinput turns off.

    Multi-label read mode 2 operation

    Repeat readingtime

    1 2 3 4 5

    Trigger input

    Bar code

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    2.2 Read modes

    Operation of multi-label read mode 3

    This mode allows the unitCode 1, Code 2, Codesetup software (see page

    reads 3 bar codes (each ocodes.

    The following time chart is

    Trigger input

    Bar Code

    Laser beams

    Code 1 Cod

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    Example

    Suppose that the following code

    Code 1 --- CODE39, 7 digitsCode 2 --- CODE39, 7 digitsCode 3 --- CODE39, 7 digitsCode 4 --- CODE39, 7 digits

    The unit cannot read the bar codput turns on once.

    Header ABCD123 , XYZ3

    Note

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    2.3 Label orientation mode

    2.3 Label orientation mode

    As shown below, this modorientation when bar code

    entations.

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    2.4 Test ModeTest mode can be used for the brequired, this mode allows you t

    one of the following 3 methods t

    Send the command

    Enter test mode by sending the TEST2). Commands should be

    Turning on trigger input

    You can use the BL-500 to switchpage 35). If you select this metho

    to ensure normal operation

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    2.4 Test Mode

    The read count can be u

    Although an OK/NG sig

    When the unit is running ishorten the lasers serviceSelect the test mode only

    Avoid long emission times

    When using the additionaselected data is added in However, only when selecand scan count are not ad

    Note

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    2.5 STABILITY LEDsSTABILITY LEDs allow you to ea

    Indication of reading stabilityWhen reading rate check mod

    STABILITY LEDs light accordingthough, in the test mode, the uniLED lights as below. (Compariso

    Reading rate

    81 to 100%

    61 to 80%

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    2.5 STABILITY LEDs

    Unit operation status display

    STABILITY LEDs indicate

    Power-on

    LEDs turn on sequentiallySTABILITY LEDs are lit (f

    During setup (see page

    All the STABILITY LEDs b

    Using Laser stop func

    The top LED blinks. Whe

    LED li ht i th

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    2.6 Pr

    2.6 Preset Function (Compare

    2.6.1 What is the preset function?

    The BL-500 can store one bar cothe bar code data actually read aa match.

    Using the BL-500 preset functiotering the line without using a PC

    If no preset data is registered, thbar code and NG when it fails to

    See page 8 to 14 for output tim

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    2.7 Additional Information

    2.7 Additional InformationWhen sending the bar coddata.

    Additional information types

    Decode match count ad

    Adds the number of succecount) to the end of the recount is never less than th

    This function can be use

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    label orientation add function

    Adds the orientation of bar code

    Forw

    r = F

    R

    If an re

    D

    r

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    2.8 Max. Code Length (Designated D

    2.8 Max. Code Length (Des

    Output FunctionThis function allows you t

    readout bar code data. Fotract 1234for output.

    Setting digits to be output

    Set the digits to be outputto 4.

    1. Set the direction to deSet from which directi

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    Ch 3

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    3.1 Controlling the BL-500

    3.1 Controlling the BL-500The BL-500 can be controtion with Windows Termchapter describes how to more information on using

    3.1.1 Setup Software Requirements

    The BL-500 Setup Softwa

    Personal Computer

    IBM PC/AT or compatibleCPU: 80386 or higher

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    8. To accept the directory namTo change the directory namname, type a desired directobutton.

    9. After the installation is comp

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    3.2 Operating Procedure

    3.2 Operating Procedure

    3.2.1 Outline of Operation

    To operate the setup softwchanged, and click the lef

    Use the Down Arrowbuttoon a desired item, and clic

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    3.3 Setup Software Operating Proced

    Menu Bar The following operations c

    File Menu (Alt+F)

    Specifies a file name/Sav

    Exits the setup software.

    Send Settings (Alt+S)

    Sends settings to the BL-

    Info (Alt+I)

    Indicates the version num

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    3.3 Setup

    Open 1. Click on Open.

    2. The following screen is disp

    File nameentry column

    File selectionlist

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    3.3 Setup Software Operating Proced

    Example When the file name is TE

    1. Click on the file name

    2. Enter TEST. CFG as

    3. Click on the OKbuttoIf you wish cancel thisTo change the directodirectory/drive selectio

    4. If the specified file namappear.

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    3.3 Setup

    4. When selecting Single for R

    When selecting Multi 1 or M

    Set the time within the range

    When selecting Multi 3, none

    5. In the Additional informationever, the scan count is given

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    3.3 Setup Software Operating Proced

    4. When you select Insp

    The above setting senModulus 43 is used to

    5. When you select Max

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    3.3 Setup

    3.3.6 Codabar setup

    S S O P

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    3.3 Setup Software Operating Proced

    3.3.7 UPC/EAN setup

    3 3 S

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    3.3 Setup

    2. Check that the double-chara128 standard. It means the cFNC1 (function code 1). Thecodes should start with the dUsing this parameter, you ca

    double character start patter

    3. You can use the same settinoutput and Direction. HowevMax code length output is 1

    Although the check-digit paraminternally calculates it using msent.)

    3 3 S t S ft O ti P d

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    3.3 Setup Software Operating Proced

    3.3.10 Communication setting

    3 3 S t

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    3.3 Setup

    3. When you select Default[:]fothese parameters are set as

    When you select Custom, th

    Then, you can enter the desifor the partition mark and 5

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    3 5 How to Use Terminal Software

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    3.5 How to Use Terminal Software

    3.5 How to Use Terminal SoThe terminal software allopersonal computer and al

    You can use the standardsection describes how to uBL-500.

    For more information on ttheWindows manual.

    1. Double-click on the Te

    3 5

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    3.5

    4. When you click on TerminaSet the displayed parameterclick on OK.

    3 5 How to Use Terminal Software

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    3.5 How to Use Terminal Software

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    4 1 Serial Communication

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    4.1 Serial Communication

    4.1 Serial CommunicationThe BL-500 communicateyou to change the BL-500

    Communication TypesThe BL-500 provides the

    Data communication

    Sends read bar code data

    Command communicati

    Changes the BL-500s se

    4 2 D

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    4.2 D

    4.2 Details on Data Communic

    4.2.1 Communication Protocols(Hardwa

    The BL-500 supports the followi

    No Handshaking

    The BL-500 sends read data to

    4 2 Details on Data Communication

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    4.2 Details on Data Communication

    RTS/CTS Handshaking

    When the PCs RTS (BL-5for data transmission. Whtransmission.

    When the PCs RTS signastored in the BL-500s tra

    If the amount of stored daBL-500 sends back

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    4.2 D

    4.2.4 Read Error Code

    If the BL-500 fails to read a bar c

    The initial setting of the read err

    The read error code can freely b

    The BL-500 can be set to send n

    Header

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    4.3 Command Communication

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    4.3 Command Communication

    Clearing transmission buffer

    [BCLR] Clears data stored in the t

    Command: BCLRResponse: OK

    Shift to setting mode

    [SSET] Enters the setting mode (

    Command: SSETResponse: OK

    Laser off/Resetting Laser off

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    Note [LF]can be added at the end of

    [LF]is not added to the respons

    When [ESC]is added before the command receiving buffer are c

    If the BL-500s command receividata transmission error during cosent.

    For command communication, seach character (byte) to up to 30the BL-500 cancels the received

    Note

    4.3 Command Communication

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    4.3 Command Communication

    4.3.4 Response Error Code

    When an incorrect commadata indicating the cause oing to the error codes, see

    ing pages.Error code

    00 Undefined co

    01 Command fo

    02 Nothing corre

    03 mvalue (co

    04Bar code typSending No.

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    Setting Bar Code Type and Number of Readable

    The following describes the para

    Be sure to send Bar code type seters.

    When Bar code type setting comspecified code will return to the d

    In this case, set all other parame

    Setting change commands and sthe following pages.

    Note

    Function command being sentRespons

    4.3 Command Communication

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    Setting check digit type

    Change WCm34n OK

    Confirm RCm34 34n

    Reading UPC-E

    Change WCm40n OK

    Confirm RCm40 40n

    Change WCm41n OK

    Confirm RCm41 41n

    Function Command being sentRe

    Codabar

    UPC(A-E)/EAN

    UPC(A-E)/EAN

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    Setting Reading Mode/Data Addition Functions

    Function Command being sentRespons

    e

    Setting reading mode Change WP12n OK

    Confirm RP12 12n

    Setting data send timing Change WP13n OK

    Confirm RP13 13n

    Setting repeat-read time inmulti label reading mode 1 or2

    Change WP41nnn OK

    Confirm RP41 41nnn

    Setting decoding match count Change WP43nnn OK

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    Setting Communication Parameters

    Function command being sent Respons

    e

    Setting baud rate Change WP35n OK

    Confirm RP35 035n

    Setting data bit length Change WP30n OK

    Confirm RP30 30n

    Setting parity check Change WP31n OK

    4.3 Command Communication

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    Setting Communication strings

    Function command being sent Res

    Setting header Change WP51hhh... OK

    Confirm RP51 51h

    Setting delimiter Change WP52hhh... OK

    Confirm RP52 52h

    Setting partition mark whenadditional information is used.

    Change WP50hh OK

    Confirm RP50 50h

    Setting intermediate delimiterwhen multi label reading

    Change WP54hhh... OK

    C fi RP54 54h

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    O

    K/NGo

    utput Output type

    Leakage current (at off)

    Residual voltage(at on)

    Ambient temperature

    Relative humidity

    Vibration10 to

    Power supply voltage

    ce

    Applied standard

    Synchronization

    A.2 Reading Range Characteristics (

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    A.2 Reading Range Charac

    BL-500/501

    Narrow bar width

    A 0.25

    B 0.33

    C 0.5

    D 1.0

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    A.2 Reading Range Characteristics (

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    BL-500H/501H

    Narrow bar width

    A 0.125

    B 0.19C 0.25

    D 0.5

    0 50

    A.2 Reading

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    BL-550H/551H

    Narrow bar width Re

    A 0.125

    B 0.19C 0.15

    D 0.5

    0 50

    A.3 Angular Characteristics (Typical

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    A.3 Angular Characteristics

    M odel Narrow b

    BL-500/5010.25

    0.5

    BL-550/5510.25

    0.5

    BL-500H/501H0.125

    0.25

    BL-550H/551H0.125

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    A.4 Dimensions

    BL-500/501/500H/501H

    11.8

    50

    3.5

    A.4 Dimensions

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    BL-500/501/500H/501H (

    34

    210.5

    R19

    2-R2.25

    50

    A.5 Example Pro

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    A.5 Example Program for Seria

    The following is a example progmand communication. Type in athe BL-500.

    Only the QUITcommand can be

    Set the BL-500 as follows:

    Header: [STX] Delimiter: [ET

    Handshaking protocol: No han

    100 ***BL-500 SAMPLE PROGRAM

    A.6 Troubleshooting

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    A.6 Troubleshooting

    If a problem occurs duringnotes first. If you cannot fier.

    Bar codes cannot be read.

    Check whether power is

    Confirm that the power su(340 mA for the BL-500H the trigger input terminal (

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    Check whether the transmittepickup) are clean.

    If moisture, oil or dust adheres tousing a soft cloth and a mild pla

    Check the environmental condSee Hints on correct use on pa

    Reading rate check mode is not 100%.

    Check the previous item Bar co

    The Read rate indicates the numf b d Wh b

    Note

    A.7 CODE128 Specifications

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    A.7 CODE128 Specification

    Setting No. of Digits

    The start/stop characte

    its. FNC1 to 4 (Function cod

    the number of digits.

    The number of digits se(CODE-A to -C).

    CODE-A, B: 1 to 32CODE-C: 2 to 64

    O di i f CODE A C

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    A.8 ASCII Code Table

    HEX 0

    Binary 0000 0

    0 0000 D

    1 0001 SOH D

    2 0010 STX D

    3 0011 ETX D

    4 0100 EOT D

    5 0101 ENQ N

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    2of5

    A.9 Default Settings

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    COOP 2opf5

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    A.9 Default Settings

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    Utility default settings

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    IntroductionThis Users Manual descrimanual carefully to ensure

    Note: No part of this document

    means without the writtenThe contents of this docuIf you have any problemsone of the KEYENCE officKEYENCE is not responsIf the document contains ione.

    MS DOS i i d

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    System Configuration

    Using the RS-232C and RS-422A

    BL series

    BL-U

    Trigger input

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    BL-U1

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    1 BL-U1 Connections

    1.1 Connecting the AC power supply

    Plug the BL-U1 power cable into

    the frame ground wire.

    Power Supply BL-U1

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    Prepare the BL series for cnector to the BL series caU1.

    Prepare the D-sub 9-pin c

    Shield

    Yellow

    Blown

    Purple

    White

    Black

    Gray

    BL series

    Pink

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    1.4 Function and wiring on the I/O termi

    Symbol De

    TIM Timing input

    P l f

    TIM +12V OUT CO

    Triggerinput

    Power supplyfor sensors

    (12 VDC, 300 mA)

    Power Supply BL-U1

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    Wiring the OK/NGoutput

    Use this output to determthe preset data. It is NPN

    Input/output circuit Input circ

    COM O

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    1.6 RS-232C port wiring

    When you want to connect the Bing is as shown below.

    You can use the optional OP-22adapter).

    1

    2

    3

    4

    5

    7

    6

    BL-U1

    SD

    RD

    RS

    CS

    GND

    DR

    Power Supply BL-U1

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    1.8 Wiring the RS-485 (multidrop lin

    Multidrop link is a method P. 82 of this document for

    Twisted pair cable

    SDA

    SDB

    S

    S

    *BL-U1 BL

    SSG

    Twisted

    Shielded cable

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    2 Installation

    2.1 Precautions before use

    Operating environ-ment

    The BL-U1 is a precision instrumerating environment, and avoid tions.

    Exposed to direct sunlight, or wabove 50C for the BL-U1.

    Where the relative humidity is ature changes drastically caus

    Power Supply BL-U1

    2 2 I lli h BL U

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    2.2 Installing the BL-U1

    There are two methods fo

    When installing the BL-

    Pull out the four screw slo

    4-5

    3 O li f M l id Li k

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    3 Outline of Multidrop Link

    3.1 Multidrop Link

    The multidrop link is a communiers simultaneously with one hoson page 81.Using the RS-485 cable as the cnoise immunity and enables longeasy wiring using twisted-pair ca

    3.2 System Configuration

    To use the multidrop link, a BL s

    Power Supply BL-U1

    4 S t d C ti P

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    4 Setup and Connection Pr

    1. BL series setup

    Using the Setup softw

    Set the multidrop lin

    Assign ID number 1same ID number to Set the baud rate, d

    2. RS-485/RS-232C con

    Referring to the instruthe following paramet

    Example Baud rate: Con

    5 C i ti

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    5 Communication

    5.1 Outline of Communication types

    You can perform all multidrop linkhost computer to the BL series.

    The communication of the multid

    Data communication

    For sending read data from the ceive commands (polling commanected to the host computer, theThe read data is stored in the BL

    Power Supply BL-U1

    Ch k C l l C l l t th h k (

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    Checksum Calcula-tion Method

    Calculate the checksum (

    Convert each character tosent it as 8-bit binary num

    Calculate each bit based

    [STX] 00

    ASCII codeD 30h

    D 30h

    8 38h

    D 30h

    1 31h

    P 50h

    5 3 Details on Data Communication

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    5.3 Details on Data Communication

    CommunicationProcedure

    S T

    X008

    S T

    X008

    S T

    X008

    S T

    X011

    1

    2

    3

    4

    Power Supply BL-U1

    4 After sending data th

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    4. After sending data, th

    When the clear commpiece of data received

    When the polling comis waiting for the clearagain, and waits for th

    5. The same data sent in

    [STX] mm

    [STX] mm

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    Power Supply BL-U1

    Example: When the command to sh

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    Example: When the command to shof ID No. 3:

    1. From the host comput

    2. Loopback data:

    3. From the BL series:

    [STX] 0

    [STX] 0

    6 Precautions for Programmin

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    6 Precautions for Programmin Since the multidrop link requir

    computer must have high proc

    As the number of connected B

    higher data processing speed

    When the host computers protransmission buffer will becom

    lowing response.

    Th BL i l ll d

    [STX] 011

    Power Supply BL-U1

    7 BL U1 Specifications

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    7 BL-U1 Specifications

    Model

    Power supply for bar cod

    Power supply for se

    Triggerinput

    Input ratin

    Max. OFF cur

    ut Output typ

    BL-U1

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    BL-U1

    100 to 240 VAC(with 3-core plug)

    6.5, Cable length: 2 m

    Power Supply BL-U1

    When using For a PC with a 9-pin D-s

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    When usingthe BL-U1

    For a PC with a 9 pin D s

    If the RS-232C interface oprepare a cable as descri

    1

    2

    3

    4

    5

    7

    6

    20

    BL-U

    SD

    FG

    RD

    RS

    CS

    SG

    DR

    ER

    D-sub 25-p

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