KER-ENGINEERINGker-eng.com/files/ker_eng_english_ver.pdf · Our integrated solutions: Group of...

KER-ENGINEERING GROUP OF COMPANIES

Moscow

Kirov

Perm

Atyrau

Aktau

Volgograd

Saratov

Penza

Saransk

Voronezh

Ulyanovsk

Samara

Orenburg

Ufa

KazanPerm

Izhevsk

Nizhny

Novgorod

Rostov-on-Don

Kurakhovo

GEOGRAPHY OF CUSTOMERS

www.ker-eng.com

www.ker-eng.com

Verkhny Tagil

Tyumen

Chelyabinsk

Barnaul

Tomsk

Ekaterinburg

Novosibirsk

Abakan

Aksu

Ekibastuz Ust-

Kamenogorsk

Almaty

4

CONCERNING THE COMPANY

Introduction ..........................................................................................................................................................7

Structure .................................................................................................................................................................8

Fields of activities..............................................................................................................................................9

Quality ................................................................................................................................................................... 10

Our customers ..................................................................................................................................................11

Partners .................................................................................................................................................................12

Training of Specialists .................................................................................................................................. 13

DESIGNING AND SUPPORT OF CONSTRUCTION

Preliminary design study ............................................................................................................................ 17

Field of activities ............................................................................................................................................. 18

Leading projects ............................................................................................................................................. 20

INDUSTRIAL AUTOMATION

Field of activities ............................................................................................................................................. 25

Standard solutions ......................................................................................................................................... 26

Leading projects in the field of industrial automation ..............................................................36

ELECTRICAL ENGINEERINGCompetences of electrical direction ................................................................................................... 41

Leading projects in the electrical direction ..................................................................................... 42

ENERGOTECHNOLOGICAL AUDITEnergotechnological audit ........................................................................................................................49

Leading projects ............................................................................................................................................58

Experience of international projects ..................................................................................................59

PRODUCTION

Production capacities ..................................................................................................................................63

REFERENCE LIST 71

CERTIFICATES AND PERMITS 83

TABLE OF CONTENTS

CONCERNINGTHE COMPANY

Engineering that creates advantages6

Management Company KER-Holding

ENGINEERING SECTION

KER-Engineering

KER-AvtomatikaKER-Naladka

TatNIPIenergopromEngineering Centre Energoprogress

KERKER-Montazh

Laying pipelines and oil pipelinesKER MEZAPMK-23

CONSTRUCTION AND INSTALLATION SECTION

Branch off icein Turkmenistan

Branch off ice in the Hashemite Kingdom of Jordan

Branch off icein Moscow

Branch off ice in Republicof Kazakhstan

Electrical Plant EnergoInvest Sarajevo (Republic of Srpska, Bosnia

and Herzegovina).

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Let me bring to your attention a group of

companies KER-Engineering that is capable

of solving engineering problems of diff erent

complexity. The main profi le of the company

is integrated engineering services in power

and production sectors.

KER-Engineering is more than1000 qualifi ed experts.

KER-Engineering is more than700 implemented projects.

Advantages of cooperation with us are:

Experience and reputation: The Com-

pany’s potential is based on specialists who

have more than 25-30 years of work experi-

ence in the engineering fi eld.

Currently, we have completed more than

one hundred major projects, most are at

strategic sites: Combined Heat and Power

Plants (CHPs), State District Power Plants

(SDPPs), Hydraulic Power Plants (HPPs), etc.

Quality of our work: Services performed

with a high degree of professionalism, timely

and quality service, effi ciency - all this is a

business card of KER-Engineering.

Companies from Russia, the USA, Germa-

ny, France, China, the Ukraine, and Belarus

are among our partners.

Developments of our company has re-

ceived recognition from the customers not

only in Russia, but also in countries near and

far abroad.

Our integrated solutions:

Group of companies KER-Engineering

provides a wide range of engineering solu-

tions - from design and survey works to ser-

vice maintenance. We off er more than 100

kinds of services, a number of projects is

carried out on a turnkey basis.

Find detailed information on our compe-

tences in the sections of this catalogue and

at our web-site.

Director General of KER-Engineering

Valery Arapov.

DEAR COLLEAGUES!

INTRODUCTION

Management CompanyKER-Holding LLC

www.ker-holding.ru

KER-Engineering LLC

www.ker-eng.com

We are always open to all forms of cooperation and will seriously consider your individual needs!


STRUCTURE

KER-Engineering is a group of companies that

specialize in providing integrated services in the

fi eld of engineering.

KER-Engineering is a part of Management

Company KER-Holding (www.ker.ru) that per-

forms the full cycle of project management (EPC/

EPCM-contractor) and implements integrated

solutions in construction and maintenance of

industrial facilities with installation of high-tech-

nology equipment in the power sector, petro-

chemical and oil refi ning, metallurgy, machinery

building, oil and gas industry in Russia, CIS and

abroad.

TatNIPIenergoprom Branch performs design

and survey works and engineering support ser-

vices for construction.

KER-Avtomatika Branch is automation of tech-

nological processes and production, electrical engi-

neering, production of equipment.

Engineering Centre Energoprogress Branch is

integrated engineering support and maintenance of

heating and electrical equipment for TPP.

KER-Naladka Branch is commissioning works

and operational tests of power equipment and ex-

amination of technical devices.

KER-Engineering Group is based on the follow-

ing principles:

Unifi ed technical policy;

Flexible project management system;

Maximum independence of the branch-

es.

Electrical Plant EnergoInvest (Bosnia and Herze-

govina)

INTEGRATED ENGINEERING SERVICES

KER-Engineering top management

TatNIPIenergoprom Branch

Integrated designing in

in power and production

sectors

Industrial automation.

Rehabilitation of electrical

equipment

Technical audit. Tests and

diagnostics of equipment.

Industry examination.

Commissioning.

Performance adjustment.

KER-Avtomatika BranchEngineering Centre

Energoprogress BranchKER-Naladka Branch

Electrical Plant EnergoInvest (Bosnia and

Herzegovina)

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FIELDS OF ACTIVITIES

Preliminary design survey in power and

production sectors

Examination (technical condition assess-

ment) of a facility including examination of

industrial safety of technical equipment,

buildings and facilities, examination of mod-

ernization and redesign projects. Develop-

ment of investment programs, development

of technological, environmental, economic

and fi nancial documentation for implemen-

tation of projects for industrial modernization

and rehabilitation.

Integrated designing

Development of projects (thermal power

plants, combined heat and power plants,

boiler houses, heating networks, and power

supply of industrial enterprises, agricultural

facilities, public buildings and facilities) as

well as development of heat and power sup-

ply schemes for industrial facilities, cities and

towns.

Construction support

Preparation and processing of initial data

for designing and rehabilitation of facilities,

technical support of the project phase (su-

pervise of development of design and esti-

mate documentation, its coordination with

customers and in regulatory authorities), ar-

rangement of technical supervision.

Integrated industrial automation

Full range of services for development and

implementation of automated process con-

trol systems (DCS): site survey, development

of project documentation and engineering

solutions, installation, commissioning, service

maintenance.

Rehabilitation of electrical equipment

Rehabilitation and construction of 6 - 220

kV class substations; rehabilitation of electri-

cal equipment at generating stations, repair

of 0.4 - 220 kV class power electrical equip-

ment, designing and implementation of DCS

for electrical equipment, power supply DCS

(remote control, automated measuring and

information system for electric power fi scal

accounting).

Integrated energotechnological audit of

enterprises

A range of services that allow to estimate

eff ectiveness of industrial processes, con-

sumption and transfer of heat and power en-

ergy as well as develop measures to enhance

effi ciency of power equipment and related

processes.

Electrical engineering

A range of services in the electrical area:

rehabilitation and construction of 6 - 500 kV

class substations; rehabilitation of electri-

cal equipment at generating stations, repair

of 0.4 - 550 kV class power electrical equip-

ment, DCS for electrical equipment at substa-

tions, diagnostics and technical inspection of

electrical equipment.

Production of equipment

Production of software and hardware

packages, control cabinets, frequency trans-

formers, soft starters, complete pumping sta-

tions, sensors, valves, etc.


QUALITY

Qualitative performance of works is the leading

principle of KER-Engineering, a formula of the com-

pany’s competitiveness in the domestic and foreign

markets.

One of the main priorities is creating a team of

highly qualifi ed specialists.

The Company’s backbone is made up of special-

ists who came from KazEnergoNaladka Company

(Kazakhstan) and the Volga branch of VNIPIenergo-

prom OJSC. Experience of these specialists in the

fi eld of engineering is 20-25 years, many experts are

Doctors of Science.

Quality policy key provisions:

Operation in the quality control system

The Company’s quality management system has

been certifi ed for compliance with ISO 9001:2008.

Quality management system was preceded by the

considerable preparatory work. A set of standards

was created defi ning common rules of works, crite-

ria for measuring the quality of works at all stages of

production were developed, provisions on divisions

were completely revised.

Commitment to international quality standards

Our Company pays great attention to develop-

ment and improvement of quality of services. The

Company has a number of licenses and certifi cates

for implementation of engineering services.

Individual approach to customer

We off er integrated solutions that meet the cus-

tomer’s needs, fully tailored to a particular facility.

Modern, effi cient technologies and materials

KER-Engineering constantly monitors the mar-

ket for new technologies, actively implements the

most eff ective of them in its activities, is engaged in

its own developments.

Involvement of staff

Every employee of the Company, from the

worker to the Director General, is responsible for

the quality of their work. KER-Engineering pursue

a policy which aim is provoke interest of each em-

ployee in the results of their work as well as sum-

mon creative abilities of employees.

Advanced training

KER-Engineering attaches great importance to

training and professional development of its em-

ployees including training abroad.

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OUR CUSTOMERS

KER-Engineering has an extensive experi-ence in development and implementation of engineering projects in Russia as well as in CIS and foreign countries: Kazakhstan, Belarus, the Ukraine, Pakistan. Quality of works is con-fi rmed by the positive reviews of customers.

Russia Research and Production Enterprise Bio-

techprogress CJSC; The Defense Ministry of the Russian Fed-

eration; Bashkirenergo OJSC; VNIPINEFT OJSC; Kazancompressormash OJSC; KAMAZ OJSC; Mosenergo OJSC; Nizhnekamskshina OJSC; Wholesale Generating Company-1 OJSC; Wholesale Generating Company-2 OJSC; Wholesale Generating Company-3 OJSC; Wholesale Generating Company-4 OJSC; OZNA OJSC; RusGidro OJSC; Territorial Generating Company-1 OJSC; Territorial Generating Company-4 OJSC; Territorial Generating Company-5 OJSC; Territorial Generating Company-6 OJSC; Territorial Generating Company-11 OJSC; Territorial Generating Company-16 OJSC; Generating Company OJSC; Bashkir Generating Company LLC; Yenisei Territorial Generating Company

OJSC (Territorial Generating Company-13); Fortum OJSC; Orenburg Territorial Gener-

ating Company OJSC; Grid Company OJSC; FEZ Alabuga.

CIS and foreign countries Ekibastuz SDPP-1 LLP (Kazakhstan); Ekibastuz SDPP-1 (Kazakhstan); Eurasian Energy Corporation JSC, Aksu TPP (Kazakhstan); MAEK-Kazatomprom LLP, CHPs-1, 2, 3

(Kazakhstan, Aktau); Republican unitary enterprise Grodno-

energo, Lida CHP (Belarus); Vostokenergo LLC, Kurakhovo TPP (the

Ukraine); Najibia TPP (Iraque); Metallurgical Plant Pakstil (Pakistan); Fria CHP (Guinea); CHP at the Oil

Refi nery Plant (Republic of Yemen); United Power Company JSC (Kazakhstan); AlES JSC (Kazakhstan); AES Ust-Kamenogorsk CHP JSC (Ka-

zakhstan).

Oil and Gas Industry Oil Company Rosneft OJSC; Lukoil

OJSC; Mid-Volga Transnefteprodukt OJSC; Novosibirskneftegaz OJSC (TNK-VP); Nizhnekamsktekhuglerod OJSC. Kazanorgsintez OJSC; Nizhnekamskneftekhim OJSC; TAIF-NK OJSC; TANEKO OJSC; Tatneft OJSC;

Housing and public utility sector Moscow United Energy Company OJSC; Chelnyvodokanal CJSC; Municipal Unitary Enterprise Yelabuga-

Vodocanal; Naberezhnye Chelny Heat Distribution

Company OJSC; Kazan Heat Distribution Company OJSC; Almetyevsk heating networks OJSC.

Machine-building industry Sollers; Kazan Helicopter Plant OJSC; Central automobile repair factories.

Metallurgy Novolipetsk Metallurgical Combine OJSC; Metallurgical plant (Myanma-Burma Un-

ion)

Food processing industry; Tatspirtprom OJSC; Zainsk sugar OJSC; Chelny-Broiler LLC.


PARTNERS

In the fi eld of design and con-

struction supervision:

Ural-TEP Design and Engineering Center

CJSC (Ekaterinburg);

OPTEN Limited CJSC (Moscow);

Teploelectroproekt Institute (Nizhny

Novgorod);

Belarusian Foreign Energy Project Com-

pany;

Biotechprogress Research and Production

Enterprise (St. Petersburg);

Teploelectroproject (Lviv, Ukraine) LLC;

Zarubezhenergoproekt LLC (Ivanovo);

Energostroyoptik OJSC (Moscow);

Kazan Electroproject LLC (Kazan);

Scientifi c Production Association for Re-

search and Design of Power Equipment named

after Polzunov OJSC (St. Petersburg);

Krasny Kotelshchik OJSC (Taganrog);

Podolsk boiler plant CJSC;

Azimut Scientifi c and Production Centre LLC

(Kazan);

KamTISIZ OJSC (Naberezhnye Chelny);

BelNIPIenergoprom Republican Unitary

Enterprise (Minsk);

In the fi eld of industrial automation:

Global manufacturers

Siemens

Emerson

Metso

Yokogawa

Danfoss

Schneider Electric

ABB

t Domestic manufacturers.

Krug Research and Production Company

Volmag CJSC

Vibrobit Scientifi c Production Association

Biotechprogress Research and Production

Enterprise CJSC;

EKRA Research and Production Enterprise

SOUTH-SYSTEM plus OJSC

ARGO Research and Development Centre

VZLYOT CJSC

ITV

In the fi eld of reconstruction of electrical

equipment:

Siemens;

EKRA Research and Production Enterprise

ABB;

Schneider Electric.

In the fi eld of energy process audit:

MP Diagnost CJSC (Moscow);

Pergam Company CJSC (Moscow);

Priborostroitel Plant CJSC (St. Petersburg);

Vector Scientifi c and Production Company

CJSC (Moscow);

ELNAP LLC (Moscow);

DIAKS LLC (Moscow);

Electrical Systems LLC (St. Petersburg) and

others.

Engineering companies (EPM, EPC-Contractors)

Management Company KER-Holding LLC

INVENT LLC

Е4-Sibkotes OJSC

Sealtek CJSC

Ural Power Engineering Centre OJSC

Design organizations

VNIPIenergoprom Association OJSC

VNIPIneft OJSC

TatNIPIenergoprom LLC

VNIIR OJSC

All-Russian Research Institute of Metrology

named after D.I.Mendeleyev FSUE

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TRAINING OF SPECIALISTS

Advanced training

Employees are trained in training cent-

ers of Siemens, Emerson. There is a training

center on the basis of KER-Engineering that

specializes in staff development. We have

experience of training specialists from Arabic

countries.

The Company provides training and certifi -

cation of specialists in several areas:

Setting up automatic regulation systems

of thermal power processes;

Process protections and interlocks;

The principle and structure of TPP and oth-

ers.

Cooperation with higher education institutions

Interaction with higher education institu-

tions for target staff training is allocated to one

of the strategic directions of KER-Engineering.

The basic engineering staff of the Company

consists of graduates of leading Russian uni-

versities:

Moscow Power Engineering Institute (Tech-

nical Institute),

Kazan State Power Engineering University,

Kazan State Technical University named af-

ter A. N.Tupolev,

Kazan State Technological University,

Tomsk Polytechnic University,

Ivanovo Power Engineering University.

Our main partners are:Kazan State Power Engineering University

Annually, students of this University under-

take an internship at the enterprises KER-Av-

tomatika, Engineering Centre Energoprogress,

TatNIPIenergoprom. Upon completion of the

practice, most part of students remain in the

Company and successfully perform engineer-

ing tasks. The contract of target preparation of

specialists was signed with Kazan State Power

Engineering University.

KER-Avtomatika Company takes an ac-

tive part in technical equipping of training and

laboratory facilities of Process and Produc-

tion Automation Department of the Kazan

State Power Engineering University. 3 modern

specialized training facility for settings of au-

tomatic control systems for boiler supply and

superheated steam were presented for the

Department. A specialized laboratory was ar-

ranged there. It is planned to arrange a com-

bined training centre.

Kazan State Technical University named af-

ter A. N.Tupolev

Interconnection of KER-Engineering

Company and Kazan State Technical Univer-

sity named after A. N.Tupolev for target prep-

aration of specialists is implemented in the

framework of the contract signed between

KER-Holding and Kazan State Technical Uni-

versity named after A. N.Tupolev. Students

directed from KER-Engineering enterprises,

along with the traditional training courses,

receive education on additional targeted

training programs according to the activities

of their enterprises. The work on the com-

bined development of modern computer de-

sign technologies started.

Kazan State Academy of Architecture and

Construction

The Academy students undertake an an-

nual internship in the subdivisions of KER-

Engineering. After graduation a number of

graduates fi nd employment in the company.

Engineering that Engineering thatcreates advantagescreates advantages

DESIGNINGAND SUPPORTOF CONSTRUCTION

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Implementation of General Designer func-tions.

Development and support of investment projects on production reconstruction and

upgradingPreliminary design survey — facility tech-

nical and economic audit which helps to esti-mate effi ciency of processes for the purpose of optimization and improving of energy re-source use effi ciency, reliability of equipment and technical installations.

Following the audit completion, the cus-tomers are off ered with:

plans of low-cost measures such as: ad-justment and optimization of equipment op-erational modes, implementation of optimal technologies and engineering solutions;

investment projects on upgrading the main process and power equipment;

feasibility study of investment programs; calculation and assignment of residual

operation life; consulting activities on support of invest-

ment projects; business plan, development of process,

environmental, economic and fi nancial docu-mentation for the project.

Support services for investment projects — consulting and supervision activities:

preparation of contract documentation; bid arrangement; evaluation of proposals and drawing up

recommendations for their implementation; contractor selection and contracting for

the project; inspection of the project implementation,

quality management; management of equipment supply and

installation; acceptance testing, technical conclusion -

the facility acceptance act; commissioning and performance adjust-

ment work; facility personnel training; development of

operational documentation; development of process maps; provision of conditions for occupational

safety and health.

Designing Preparation and approval of the design

assignment with collection of initial data need-ed;

Integrated design of a new construction facility, expansion and rehabilitation of power

facilities, power supply facilities of enterprises,

public buildings and constructions. Issue of de-

sign and estimate documentation;

Selection of subcontract organizations

including control over development of design

and estimate documentation;

Approval of design documentation in the

prescribed manner by the customer and regu-

latory bodies;

Expert examination of design and esti-

mate documentation.

Construction enginnering support

Obtaining and execution of initial data for

design of construction and rehabilitation facili-

ties;

Approval of design documentation includ-

ing obtaining a building permission;

Information and advisory services;

Arrangement of technical supervision,

participation in working committees;

Rendering services to foreign investors in

the design and construction under contracts.

Engineering surveys

Geodetic engineering surveys;

Geological engineering surveys;

Surveys of ground building materials;

Coordination of survey work.

PRELIMINARY DESIGN SURVEY


FIELD OF ACTIVITIES

Solution of design problems in the fi eld of:

rehabilitation and upgrading of existing facili-

ties;

construction of new facilities.

Types of design work:

design of vibration control systems and me-

chanical values, turbine generating units and pump

equipment;

integrated design of Electric Plants;

integrated design of electric substations (volt-

age class up to 220 kV), open switchgears, closed

switchgears, integrated switchgears;

design of engineering systems (water supply

and sewage, heating and ventilation, power equip-

ment and electric lighting, low-voltage systems, au-

tomation and control);

electrical networks (Overhead transmission

lines up to 500 kV);

design of off site fl yovers (high and medium

pressure steam lines (up to 140 at), steam and fuel

oil pipelines, pipelines of process systems, gas pipe-

lines);

design of gas supply systems (natural gas

main pipelines, gas distribution stations, gas control

points, gas pipelines of distribution networks);

warehouses, storages, tank farms (of oil prod-

ucts and solid fuel, refrigerators);

design of treatment facilities (waste waters

from chemical water treatment facilities, process

water, storm water);

Integrated design of heat sources:

Combined Heat and Power Plants (CHPs based

on the cycles of steam turbines, gas turbines, com-

bined cycle turbines);

small-scale CHPs (based on gas turbine and gas

piston cycles);

heating networks;

central heat supply stations;

pump stations;

boiler houses (district, quarterly, electric boiler

houses);

development and design of power supply sys-

tems and heat supply systems at industrial enter-

prises and settlements.

Special sections of project documentation:

labor and working condition management;

engineering and technical civil defense meas-

ures;

protection of structures against corrosion;

fi re alarm systems, fi re alarm systems and fi re

warning systems;

alarm, surveillance and control systems;

construction arrangement.

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Engineering staff

The following departments were created

to solve tasks of design and engineering sup-

port of construction:

Department of Integrated Design for

large-scale facilities;


small-scale facilities;


backbone electric grids;

Technical Department provides general

technical records, as well as activities aimed at

improving quality of the developed design and

estimate documentation and productivity of

designers in accordance with the quality man-

agement system (ISO 9001-2001).

A staff of experts is represented by the

following specialties:

Chief Project Engineers;

Chief Technicians;

Leading experts in the directions:

— Heat supply;

— Power supply;

— Construction and architecture;

— Development of environment

impact assessment and environmental pro-

tection sections;

— Design of fi re and alarm systems;

— Development of water supply

and sewerage sections;

— Design of gas distribution and gas

consumption systems;

— Design of primary chemistry sec-

tions;

— Design of DCS;

Engineering and survey work experts;

Estimators.

Engineering capability

Using modern software products in design-

ers’ work signifi cantly reduces the time for de-

sign work, ensures high quality of work, ena-

bles the unifi cation of nodal solutions, allows

to choose the best process solutions.

Currently, the following are successfully

used: Compas 10, RastrWin 2.25.1.1, AUTOCAD

2007, Start 4.6, SCAD 11.1 (S128max), Funda-

ment 12.3, Grand smeta 3, Astra-Nova’2007.

Department for registration and documen-

tation support is equipped with professional

equipment (printers, copiers, scanners) for

solving problems concerning production and

reproduction of design and estimate docu-

mentation, create backup documentation.

The geological and survey group is

equipped with a multipurpose rig MBU-5-01, as

well as all necessary materials for drilling works

in various ways.


LEADING PROJECTS

Development of external power supply

circuit for TANEKO Refi nery and Petrochemical

Plant Complex (Nizhnekamsk)

Customer: VNIPIneft OJSC (Moscow)

Objective: Develop an optimal external power

supply circuit with connection to:

existing mains power system of the Repub-

lic of Tatarstan;

the projected circuit of internal electric pow-

er supply of the Complex;

with due regard to the future growth of

electric loads and fl ow distribution in the adja-

cent power center.

Calculations network modes on the various op-

tions are made using software RastrWin 2.25. 1st

stage — without cogeneration installation, 2nd stage

— with due regard to cogeneration installation.

The best option was chosen, scopes of elec-

tric network construction were determined with

due regard to “narrow places” in Nizhnekamsk

power district.

Upgrading (rehabilitation) of heat power plants

including implementation of steam and gas

cycles

Projects with participation of our specialists:

Construction of CCGT-230 at Zainsk SDPP

(replacement of Unit No.1 of CCGT consisting of:

Alstom 170 MW gas turbine plant, Steam Turbine

K-80 UMTZ);

Rehabilitation of Kazan CHP-1 including

creation of CCGT (2nd stage of CCGT construc-

tion including increase of capability from 50 up to

150 MW due to installation of 70 MW gas turbine

plant and 30 MW steam turbine);

Expansion of Kazan CHP-3 including instal-

lation of CCGT-190 (an unit of 2 Ansaldo 65 MW

gas turbine plants and 60 MW steam turbine);

Construction of two CCGT-95 at Yelabuga

CHP (Ansaldo 65 MW gas turbine plant and 30 MW

steam turbine);

Information systems: the operative-infor-

mation package and the automated control sys-

tem (Naberezhnye Chelny and Kazan).

Construction and expansion of heat power

plants and boiler houses, rehabilitation of heat-

ing circuits

Projects with participation of our specialists in

70-90-ies:

Expansion of Oryol CHP:

а) installation of Unit No.4 (the boiler Е - 500

t/h, the turbine Т-110 MW);

б) construction of the boiler plant;

в) a peak boiler house including installation of

KVGM-180 hot-water boiler;

Expansion of Arzamas CHP (two E-220 pow-

er boilers, two PT-25 turbines);

Construction of Azino and Savinovo district

boiler houses with PTVM-180, KVGM-180 hot-

water boilers, DE-25 steam boiler; Kazan Heating

Networks;

Rehabilitation of a combined heat and pow-

er plant at Kazan CHP-1 with the purpose of heat

power increase.

Introduction of automated control systems of

equipment operational modes

A project of introduction of Vibrobit-200, Vi-

brobit-300 vibration and mechanical value con-

trol system at turbines of branches of Tatenergo,

Wholesale Generating Company-3, Southern Ural

SDPP;

Introduction project of the automated pow-

er control system at Wholesale Generating Com-

pany-3, Southern Ural SDPP;

Introduction of test stands for internal com-

bustion engines at Kamaz OJSC and the Ministry

of Defense;

Introduction project of the dry ash removal

system at Wholesale Generating Company-2,

Troitsk SDPP.

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Upgrading and rehabilitation of water treat-

ment and circulation water supply systems


Full-scale DCS for chemistry departments

at Kazan CHP-1, Kazan CHP-2, Kazan CHP-

3, Zainsk SDPP, Nizhnekamsk CHP-1, Nizh-

nekamsk CHP-2;

Upgrading of 3rd stage of water deminer-

alization at Zainsk SDPP;

A project of enforcement and replacement

of cooling tower building structure, ceiling, roof

covering of the main building of Nizhnekamsk

CHP-1.

Construction and rehabilitation of electric

substations, open switchgears, closed

switchgears


Working project for construction of 220

kV open switchgear at Kazan CHP-3 with

two 125 MVA automatic transformers;

Rehabilitation of 220/110/35/6 kV

Suleyevo Substation — Almetyevsk electrical

networks, Studenets — Bugulma electrical

networks;

Rehabilitation of open switchgears,

closed switchgears at Kazan CHP-3, Nizh-

nekamsk CHP, Urussu SDPP, Zainsk SDPP,

Kazan Electric Networks, Yelabuga Electric

Nretworks, etc. including replacement of

electric equipment. Protection of modern

equipment was performed with the use of

microprocessor technology as replacement

of electromechanical devices;

Working project of 110/6 kV Sidorovka

Substation;

Naberezhnye Chelny Electrical Networks;

Working project of Pismyanka Substation-15;

Rehabilitation of 110 kV open switch-

gear (5 cells), 6 kV closed switchgear; Bu-

gulma electrical networks;

Rehabilitation of 220 kV Nizhnekams-

kaya Substation, 110 kV open switchgear;

Nizhnekamsk electrical networks;

220/110/35/6 kV Abdrakhmanovo Substa-

tion. 110 kV open switchgear (2nd stage). 2nd

stage of design; Almetyevsk Electrical Networks;

Rehabilitation of35 kV Severnaya Substa-

tion including transition to 110 kV; Kazan CHP-2.

Introduction of advanced management modes

of equipment, frequency regulation of pumps


Installation project for Voith Turbo hy-

draulically actuated clutch on feedwater

pumps at Zainsk SDPP, Naberezhnye Chelny

CHP, Nizhnekamsk CHP, network pumps at

the industrial boiler house-1, 3 at Naberezh-

nye Chelny CHP;

Introduction of RU-DRIVE high-voltage

frequency converters at the booster pump-

ing plant-5 of Naberezhnye Chelny Heat

Distribution Company (2 pcs.), on KSNR-3

network pumps, on drill pumps (13 pcs.), Tat-

neft-Burenie OJSC;

Introduction project of Vacon frequen-

cy converter on network pumps at Nizh-

nekamsk CHP-1, Kazan CHP-3, pump station

Nos.2, 5 of Nizhnekamsk operational area

(Kazan Heating Networks).

Innovation energy on the moveInnovation energy on the move

INDUSTRIALAUTOMATION

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FIELD OF ACTIVITIES

Automation services:

Designing.

Supply of equipment.

Installation and commissioning.

Technical and service maintenance, repair.

DCS for heat and hydraulic power industry:

DCS of main equipment at TPP (power units,

boiler units, turbine generating units) and HPP (hy-

droelectric sets);

DCS of auxiliary equipment at TPP (chemical

water treatment, feedwater installations, techni-

cal water supply, etc.);

DCS of fuel handling facilities at TPP (fuel

oil handling facilities, gas distribution plants, fuel

handling);

DCS of small-scale systems and heat supply

(steam and hot-water boilers, boiler houses).

DCS for electric power industry:

Automated Control Systems for electric

equipment of stations and substations (remote

control, Automatic system for Commercial Me-

tering of Electric Energy, monitoring of relay pro-

tection, automation and emergency automation

devices, monitoring of power equipment);

Automation of control centres of all levels

(a substation, the distribution zone, Electric Net-

work Enterprise, Energosystems Grid Control

Centre).

DCS for housing and public utilities:

DCS for booster pumping stations;

DCS for sewage pumping stations;

DCS for treatment facilities;

DCS for pump stations of heat distribution

(district heat stations, booster pumping stations,

central heating units, etc.);

Automated Systems for Commercial and

Technical Metering (Automatic Systems for Com-

mercial Metering of Electric Energy, Automatic

Systems for Commercial Metering of Heat, Auto-

matic Systems for Commercial Metering of Gas).

DCS for machine building and automotive

industry:

CNC systems;

Test stands of equipment; DCS of crane fa-

cilities;

DCS for pressure machines;

DCS for conveyer systems.

DCS for various industries:

Operative-information packages (MESsys-

tems, SCADA, operative-information packages);

Automated Systems for Commercial and

Technical Metering (Automatic Systems for Com-

mercial Metering of Electric Energy, Automatic

Systems for Commercial Metering of Heat, Auto-

matic Systems for Commercial Metering of Gas).

Communications systems (fi ber optic lines,

Ethernet, radio-Ethernet, radio modem com-

munication, dedicated and dial-up lines, high-

frequency communication);

Variable frequency electric drive (high fre-

quency converters, low-voltage frequency con-

verters, DC converters, electric motors, genera-

tors);

Microprocessor relay protection; Facility re-

mote control systems: fi re alarm systems, CCTV

and others;

Metrological calibration of fl ow meters and

heat meters.

DCS for oil production:

Control system for booster pump stations;

Group metering pump station control sys-

tem;

Group pumping station control system;

Balanced pumping unit control system;

Drilling rig control system;

Automation of oil depots and storage tanks.


STANDARD SOLUTIONS

DCS for power units — full-scale control of

power units operating on fuel oil and coal to en-

sure specifi ed given heat and electric power ca-

pacity.

The system provides: increasing reliability;

improvement of technical and economic

indicators;

increasing service life;

improvement of working conditions of op-

erating personnel;

decreasing operating costs by reducing the

costs of current and scheduled repairs.

The hardware and software package is imple-

mented on the base of Ovation (Emerson).

Introduced at: Ekibastuz SDPP-1 (Kazakhstan), 6 power

units per 500 MW (st. No.3, 4, 5, 6, 7, 8); Aksu TPP

(Kazakhstan), 300 MW power unit st. No.1;

Chelyabinsk CHP-3, 200 MW power unit st.

No.1.

Automatic frequency and power regulation

system for power units is designed to ensure

power unit participation in frequency control (rat-

ed primary and automatic secondary) and power

control at block-type thermal power plants.

The system also provides: remote centralized unit load control, coor-

dinated automatic regulation of the boiler and

turbine;

high level of unit control automation in all

modes;

high accuracy of the specifi ed load main-

tenance.

The hardware and software package is imple-

mented on the base of Ovation (Emerson).

Introduced at: Zainsk SDPP, 10 power units

per 200 MW (st. No.2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12).

Vibration and mechanical value control sys-

tem

The system allows: Perform quality control of energy supplied

or dispensed;

Improve reliability and effi ciency of data col-

lection;

Signifi cantly reduce the cost of mainte-

nance and repair of equipment by improving reli-

ability of operation, reducing operating costs for

maintenance of switching channels, reducing the

number of attendants, i.e. ensure resource sav-

ing;

Reduce the time of process failure detec-

tion, as well as prevent development of critical

faults;

Analyze energy losses of dispensed energy

resources, identify areas with high losses;

Develop an effi cient mode of system opera-

tion based on accumulated data.

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STANDARD SOLUTIONS

DCS for the gas turbine plant — control

of gas turbine plant elements: a gas turbine

engine, a boiler-utilizer, a booster gas com-

pressor and the electrical part of the gas

turbine plant.

The system provides: automatic startup of the plant includ-

ing connection to the consumer’s network;

improvement management quality;

reliability, increasing service life;

improvement of technical and eco-

nomic indicators.

The hardware and software package

is implemented on the base of Ovation

(Emerson).

Introduced at: Kazan CHP-1, two gas turbine plants

per 25 MW;

Lida CHP (Belarus), 25 MW gas turbine

plant;

TKN-VR, two gas turbine plants per 5

MW.

Automatic vibration and diagnostic

monitoring system (ASKVD) of the turbine

generating unit — is designed for continu-

ous monitoring of vibration, process status

of the turbine generating unit in stationary

and transient operational modes.

The system provides: reducing probability of false shutdowns of

units associated with malfunction of measur-

ing systems, prevents accidents, emergency

or forced shutdowns as well as sudden de-

struction of the turbine generating unit.

Introduced at: Nizhnekamsk CHP;

Kazan CHP-2;

Kazan CHP-3;

Naberezhnye Chelny CHP;

Zainsk SDPP;

Urussu SDPP.

DCS for the hydraulic unit — provides

reliable, economic and safe operation of

hydraulic units.

The system provides:In relation to main process equipment:

improvement of operational quality of

hydraulic units (ensuring process modes of

operation, increasing plant availability fac-

tor, etc.)

reducing operational costs.

Introduced at: Nizhnekamsk HPP, hydraulic units

Nos.9, 10, 11, 12.


Turbo feed pump control system.

Designation and functions:An object of control is a steam turbine and

a feed pump together forming a single unit — a

turbo feed pump.

The automatic control, regulation and pro-

tection system for the turbo feed pump allows

operational control of the feed pump by chang-

ing its speed.

This system provides management and participates in control of the turbo feed pump in the following operating modes:

verifi cation of prestart readiness;

startup of the turbo feed pump;

rise of the turbo feed pump to operating

pumps;

connecting of the turbo feed pump to the

network (of the feed pipeline);

normal operating conditions; placement of

the turbo feed pump under idling conditions

at disconnection of the turbo feed pump

from the feed pipeline network (recirculation

mode);

shutdown mode (both normal and emer-

gency).

The automatic control, control and protec-tion system for the turbo feed pump performs the following tasks which can be divided into groups:

regulation of the turbo feed pump;

emergency protection;

actuator control;

information functions, operator interface.

Introduced at:Novo-Kemerovo CHP (Kuzbassenergo OJSC)

STANDARD SOLUTIONS

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STANDARD SOLUTIONS

DCS for the boiler unit — increasing ef-

fi ciency, reliability and safety of the boiler

unit under all operating conditions. DCS is

performed as a single system for the whole

boiler unit and its auxiliary equipment.

The system provides: reliable, effi cient and safe operation of

the boiler unit;

improvement of operational quality of

thу boiler unit (ensuring process modes of

operation, increasing plant availability fac-

tor, etc.)

reducing operational costs.

The hardware and software package is

implemented on the base of PCS (Siemens),

Ovation (Emerson), Krug-2000 (Krug).

Introduced at: Kazan CHP-1, the boiler unit st. No.11;

Kazan CHP-2, the boiler units st. Nos.7,

11;

Kazan CHP-3, the boiler unit st. No.5;

CHP-1, Aktau (Kazakhstan), the boiler

units st. No. 4, 5;

CHP-2, г. Актау (Kazakhstan), the boiler

units st. No.1, 10, 11, 12, 13;

Lida CHP (Belarus), the boiler unit No.2;

DCS for the boiler unit ignition — designed

for process control of burner ignition in boiler

units of diff erent capacities working on fuels

such as gas and conform with the “Safety rules

for gas distribution and consumption” of the

gas supply system.

The system provides: ignition by introducing modern manage-

ment system based on the industrial hardware

and software package that meets all equire-

ments for functionality, security and fault toler-

ance of automated systems;

Increasing “survivability” due to the use of

the redundancy and backup principle for main

units and systems precluding a system failure

in case of failure of any element or loss of sup-

ply voltage.

Introduced at: Smolensk SDPP, the boiler units st. No.2, 3;

Verkhny Tagil SDPP, the boiler unit st.

No.16;

Zainsk SDPP, the boiler unit st. No.6.


STANDARD SOLUTIONS

DCS for water treatment installations — au-

tomatic and manual control of chemical water

treatment processes.

The system provides: automatic regulation of process parameters in

controlled processes under the specifi ed settings;

automatic functional group control;

manual (local) control of equipment from local

control rooms;

manual (remote) control of equipment from

panels of control cabinet operators and a control

center;

process interlocks, protections and alarms;

visualization and process control using opera-

tor’s automated workplace (AWP) in the control room;

alarm (visual and sound) system of equipment

fault conditions and overanging of process param-

eters.

The hardware and software package is designed

on the base of Siemens equipment and software.

Introduced at: Kazan CHP-1;

Kazan CHP-2;

Kazan CHP-3;

Nizhnekamsk CHP;

Zainsk SDPP;

Tomsk CHP-3.

DCS for the gas distribution plant — automatic,

remote and local manual control of the gas distri-

bution plant.

The system provides: high reliability of gas supply to consumers;

high level of process security;

environmental safety of manufacture;

high quality of the process management

due to modern regulation algorithms;

effi ciency of gas distribution plant manage-

ment, coordinated management of supply fa-

cilities and gas reducing from the unifi ed control

point;

increasing reliability and maintainability of

control equipment;

developed diagnostic tools to reduce the

time for repairs;

statistical accumulation of equipment oper-

ation data to predict preventative maintenance.

Implemented on the base of Siemens.

Introduced at: Nizhnekamsk CHP;

Zainsk SDPP;

Kazan CHP-3.

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STANDARD SOLUTIONS

DCS for the pump station — control and

management of process operational modes

of pumps at the pump station, as well as its

auxiliary mechanisms.

DCS for the pump station is used in water

supply systems, fi re fi ghting systems, boiler

feed and water transport, control systems

for CHP, boiler rooms and central heat sup-

ply stations.

The system provides: signifi cant reduction of power con-

sumption at pump stations and increase of

process effi ciency;

reducing operational costs and pro-

cess losses: decrease of inter-repair cycle

of pump and electric equipment, pipeline

valves, increase of their service life, reducing

risk of pipeline ruptures;

technology quality improvement due

the use of developed tools of browsing and

analysis of accumulated process informa-

tion;

developed diagnostic tools to reduce

the time for repairs;

statistical accumulation of equipment

operation data to predict preventative main-

tenance.


implemented on the base of Siemens.

Introduced at: Zainsk SDPP;

Kazan CHP-1;

Kazan CHP-2;


Nizhnekamsk CHP;

Housing and Public Utilities (Kazan,

Naberezhnye Chelny.

The commercial metering system of

thermal energy, liquid and gas fl ow — data

acquisition from metering stations of heat-

ing energy, liquid and gas fl ow in the uni-

fi ed control point. Commercial metering of

liquids (including sewage water) and gas is

carried out.

The system allows: Perform quality control of energy sup-

plied or dispensed;

Improve reliability and effi ciency of data

collection;

Signifi cantly reduce the cost of mainte-

nance and repair of equipment by improving

reliability of operation, reducing operating

costs for maintenance of switching chan-

nels, reducing the number of attendants, i.e.

ensure resource saving;

Reduce the time of process failure de-

tection, as well as prevent development of

critical faults;

Analyze energy losses of dispensed

energy resources, identify areas with high

losses;

Develop an effi cient mode of system

operation based on accumulated data.


Kazan CHP-1;


630 apartment buildings (Naberezhnye

Chelny);

District boiler houses Azino, Savinovo

(Kazan).


STANDARD SOLUTIONS

Control system for booster pump stations

Process management and control at booster

pump stations including: at intermediate oil con-

tainers, oil delivery pumping units, multiphase

installations, line heaters, gas separators, gas

tanks, intermediate water tanks, intermediate

water tanks, oil basic production fl ow meters,

sampler devices and gas analyzers.

Main functions: liquid level measurement in tanks,

automatic regulation of liquid level;

automation system management; data

transfer to control centers;

security alarm system management at the

booster pumping station rooms;

fi re alarm system management at the

booster pumping station; temperature measure-

ment in the Control and Instrumentation room,

etc.

Introduced at: Tatneft OJSC.

Control system for group metering

pump stations

Process management and control at group

metering pump stations including: at interme-

diate oil containers, oil delivery pumping units,

drainage tanks, oil and water basic production

fl ow meters.

Main functions: liquid level measurement in tanks;

level alarm in each of tanks (top emergency

level, upper level, lower level); automatic regula-

tion of oil level within the specifi ed limits; voltage

availability control;

monitoring of security alarm for the group-

metering pump station rooms;

Monitoring of fi re alarm for the group-me-

tering pump station, etc.

Control system for cluster pump stations

Process management and control of cluster

pump stations.

Main functions: Startup and shutdown control of the main

pump which raises water pressure in the manual

and automatic mode;

Emergency and process parameter con-

trol within the specifi ed limits and, if necessary,

emergency shutdown;

Communication with the dispatching sys-

tem for telemetry and remote control, etc.

Introduced at: Tatneft OJSC.

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STANDARD SOLUTIONS

DCS for power supply (remote con-

trol, relay protection and automatics and

emergency control schemes monitoring,

DCS, Automated Dispatch Control Sys-

tems) — operational dispatching manage-

ment and data exchange with the auto-

mated system with the system operator.

The system provides: high reliability of facility operation;

operational dispatching manage-

ment;

process data exchange with the au-

tomated system with the system opera-

tor;

high reliability of the substation by

monitoring the internal state of the facility

(definition of equipment performance ca-

pability, management of equipment criti-

cal parameters, fire alarm, security alarm

systems);

parameter accuracy.


Nizhnekamsk HPP;


Urussu SDPP;

Kazan CHP –1, 2, 3;

Kazan electrical networks;

Bugulma electrical networks;

TANEKO OJSC.

DCS for substation electric equip-

ment — substation process control. Facil-

ity control from the unified control center

is performed due to subsystem incorpora-

tion: relay protection and automatics and

emergency control schemes monitoring,

Automated Dispatch Control Systems, Au-

tomated Measuring and Information Sys-

tem for Commercial Metering of Electric

Energy, Automated Measuring and Infor-

mation System for Commercial Metering

of Thermal Energy, diagnostic system of

the main equipment.

The system provides: high reliability of the substation oper-

ation due to operational interaction with

related objects (remote control and relay

protection status);

high reliability of the substation by

continuous monitoring of the facility

(definition of equipment performance ca-

pability, management of equipment criti-

cal parameters, fire alarm, security alarm

systems);

increase of reliability and maintain-

ability of control equipment, reducing of

operational costs and process losses:

increase of inter-repair cycle of electric

equipment, increase of service life, etc.;

Introduced at: Kazan electrical networks;

Bugulma electrical networks;

Volga electrical networks;

Nizhnekamsk electrical networks.


STANDARD SOLUTIONS

Control system for drilling pump

in a container design

Designation: frequency regulation of pump unit perfor-

mance;

control of auxiliary electrical machinery and

mechanisms of the pump module.

Main functions: automatic startup and shutdown of mod-

ule equipment by means of corresponding algo-

rithms;

trip of the module in emergency events and

generation of the corresponding message to the

operator’s panel;

delivery of control actions on the frequency

converter of the drill pump drive;

archiving of the module parameters and re-

port generation;

maintenance of temperature mode

(+15..+35 С) in the module (at the ambient tem-

perature from –40 to +40 С).

The system is based on RU-DRIVE medium-

voltage frequency converter located in the con-

tainer.

The hardware package includes: A medium-voltage frequency converter (6

kV);

A central cabinet of the pump plant auto-

matic control;

A single-block precision air conditioner;

An incoming cubicle;

An insulated container with a rigid welded

frame of steel beams and profi les.

A Mobile Control Cabinet for the pumping jack

A Mobile Control Cabinet for the pumping jack

based on the variable frequency drive is designed

for optimum control of the sucker rod pump elec-

tric motor.

A Mobile Cabinet is applied at oil producing

companies that use sucker rod pump plants with

pumping jacks for oil production.

Main functions: smooth bumpless startup of the pumping

unit drive motor with programmable acceleration

time;

smooth bumpless automatic startup with

programmable startup delay time after power

failure;

continuously variable number of oscillations

of the pumping jack in the automatic and manual

mode from 0 to 200% of the rated oscillations;

automatic self-tuning of pumping mode en-

suring maximum fi ll of the plunger pump;

speed regulation of the rod string move-

ment from cycle to cycle and within the cycle ac-

cording to any given law, etc.

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Integrated systems of bridge technical securityBuilding of the integrated system allows to

maintain the highest level of security.

The package includes: a video surveillance system; a security

and alarm system; a perimeter security lighting alarm sys-

tem; an automatic fi re alarm and fi re extin-

guishing system; an information, warning and evacuation

system; an automated control system for road

safety; an access monitoring and control system; an emergency calling and dispatch com-

munication system; a local area network system, a fi bre optic

communication line; a power supply system.

Introduced at: A bridge crossing over the Volga river, Vol-

gograd city;A bridge crossing over the Vyatka river,

Mamadysh city;

A perimeter security alarm and CCTV systemThe system is designed for: registering attempts of trespassing of the

protected area and generating relevant infor-mation about such trespassing to the offi cials

who perform operational duty in the facility for decision-making;

a “patrolling” mode in the video surveil-lance system for an alarm line of the protected facility;

Main functions: video surveillance of an alarm line; display of TV images from all cameras at

the central guard post; recording of TV images when receiving

alarm messages; viewing of the video data base; coopera-

tion with previously installed systems.Introduced at: Zainsk SDPP; Nizhnekamsk CHP; Yelabuga CHP.

STANDARD SOLUTIONS


LEADING PROJECTSIN THE FIELD OF INDUSTRIAL AUTOMATION

POWER SECTOR

DCS for 220 MW CCGT at Kazan CHP-2

The project is implemented within the frame-

work of 220 MW CCGT construction at Kazan

CHP-2. Construction period: 2011 - 2014.

Management Company KER-Holding LLC is

the General Contractor (EPC-contractor).

KER-Engineering Company is the General De-

signer, it is also responsible for turnkey DCS imple-

mentation and a full range of services regarding

electric equipment. The Vendor of the software

and hardware package for DCS was competi-

tively selected together with the Customer and

the General Contractor. Congifuration of the soft-

ware and hardware package was determined.

Contracts were signed with GE Company for the

software and hardware package supply and engi-

neering support of the Project. Designers of KER-

Engineering were trained to use ОС 6000Е System

in GE Center of Automation System Development

and Production (Shanghai, China).

DCS for a new power unit at Abakan CHP

The Contract was signed with SiberiaEnergo-

Engineering OJSC for turnkey creation of DCS for

a new power unit st. No.5 at Abakan CHP (Yenisey

Territorial Generating Company-13 OJSC.)

A branch of KER-Engineering, KER-Avtomati-

ka Company acts as a contractor to design DCS

upper level, installation of fi eld instrumentation

and commissioning. The Vendor of the hardware

and software package for a new power unit is

Metso Corporation, a contract was signed for

supply from Metso Automation CJSC.

The automation system for the power unit is

designed to optimize processes, ensure high reli-

ability and reduce human factor infl uence.

Upgrading of Automatic Frequency and Active

Power Regulation Systems for 11 power units per

200 MW each at Zainsk SDPP

The Automatic Frequency and Power Regu-

lation System is designed to ensure power unit

participation in frequency and power control at

block-type thermal power plants. According to

the results of the work performed, certifi cates of

conformity with the standard of the System Op-

erator — Central Dispatch Department of Russian

Unifi ed Energy Systems OJSC. Result: active par-

ticipation of power units at the ancillary service

market since 2011.

Upgrading of control and management systems

for 6 power units per 500 MW each at Ekibastuz

SDPP-1 (Kazakhstan) including introduction of

the full-scale DCS

A modern DCS is designed for process control

of high capacity fuel oil- or coal-powered power

units. A modern DCS for a power unit is imple-

mented based on Ovation hardware and soft-

ware package.

Result: full-scale automatic control of the

power unit with the purpose to provide specifi ed

heat and electric power.

DCS of 50 MW gas turbine unit at Kazan CHP-1

DCS is designed for control of all gas turbine

plant elements: a gas turbine engine, a boiler-uti-

lizer, a booster gas compressor and the electrical

part of the gas turbine plant.

The gas turbine plant is equipped with the

control and management system based on Ova-

tion hardware and software package (Emerson).

Result: automatic regulation of process pa-

rameters with specifi ed characteristics, control

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of the fuel rate controller in the gas turbine

engine; functional group control (startup of

the gas turbine engine including its connec-

tion to the network).

Upgrading of control and management of

boilers and turbines at Kazan CHP-1, Kazan

CHP-2, Kazan CHP-3, Ust-Kamenogorsk

CHP, CHP-1, Aktau CHP-2, Petropavlovsk

CHP

The full-scale DCS provides process con-

trol of boilers and turbines of various capac-

ity.

All implemented DCS are built on the

base of modern hardware and software

packages: Ovation (Emerson), PCS 7 (Sie-

mens), KRUG-2000 (Scientifi c and Production

Company KRUG),

Result: full-scale automatic control of the

boiler and turbine with the purpose to pro-

vide specifi ed heat and electric power.

Introduction of automatic ignition systems

for boiler units at Smolensk SDPP, Verkhniy

Tagil SDPP and Zainsk SDPP

An automatic ignition system is designed

to improve industrial safety and reliability of

the boiler unit. All implemented automatic

ignition systems are accomplished using

AMAKS gas units based on Ovation (Emer-

son) and PCS 7 (Siemens) software and hard-

ware packages.

Result: compliance of gas facilities with

safety rules of gas consumption systems.

Introduction of information and measuring

systems at CHP-2, CHP-3 (Aktau), Na-

berezhnye Chelny CHP, Nizhnekamsk CHP

The systems provide the required accu-

racy, reliability and timeliness of operational

information provided to the staff , improve-

ment of equipment reliability due to high

fault tolerance of modern hardware and

software packages: Ovation (Emerson) and

PCS 7 (Siemens).

Result: introduction of the information

and measuring system which besides solv-

ing monitoring tasks allows to create a base

for the follow-up expansion of the system

and increase the number of functions (for

example, implementation of the automated

control system for the boiler unit No.1 CHP-2

(Aktau) on the base of the implemented in-

formation and measuring system).

OIL AND GAS INDUSTRY

Design of the Automated System for Elec-

tric Energy Accounting at TANEKO Refi nery

and Petrochemical Plant Complex

The power supply system of the Com-

plex includes: steam supply, power supply,

and Automated System for Electric Energy

Accounting. The project includes innovative

solutions by KER-Avtomatika and Siemens.

Result: an optimal energy supply sys-

tem is developed with due regard to phased

construction of internal and external power

supply facilities.

HOUSING AND PUBLIC UTILITY SECTOR

Analysis of equipment operation at over

800 central thermal points in Moscow

(MOEK OJSC)

Analysis of operational modes and pa-

rameters of the equipment at central ther-

mal points was carried out. Result: off ers for


design of automatic regulation systems with use

of frequency drives were developed.

Development and introduction of the dispatch-

ing system for heat and hot water metering

stations in 630 apartment buildings in Na-

berezhnye Chelny

Innovative solutions in the fi eld of commercial

metering of heat energy, water, gas has been im-

plemented. For this development, the Company

was awarded with the diploma of the Ministry of

Industry and Trade of the Republic of Tatarstan in

the competition of energy effi cient equipment

and technologies.

Result: introduction of energy- and resource-

saving technologies in housing and public utili-

ties, rational mode of heat consumption.

MACHINE-BUILDING INDUSTRY

Development and introduction of internal com-

bustion engine test stands in KAMAZ OJSC

Kontur-Sid software and hardware package

developed by KER-Avtomatika specialists is in-

tended for automatic control of test stand and

automatic line equipment. Kontur-Sid package is

based on a variable frequency drive with a recov-

ery function (energy return for reuse in the same

process). Result: increase of accuracy and reli-

ability of control systems due to introduction of

new and high technology equipment; improving

of technical and economic indicators.

Upgrading of the main assembly line at the

automobile plant (KAMAZ OJSC)

The control system and electric part have

been replaced. The following modern Siemens

equipment has been installed: Simatic S7-300

controller, frequency converters, etc. Supervisory

control has been performed. The synchronizing

system for automobile and footway conveyors

has concurrently been restored. Result: improve-

ment of conveyor reliability, increase in labor pro-

ductivity.

CITY AND TRANSPORT INFRASTRUCTURE

Construction of the integrated security support

system of bridge crossings over the Volga river

(Volgograd) and the Vyatka river (Mamadysh)

The multipurpose platform integrates dispa-

rate systems in a coordinated working infrastruc-

ture. The platform includes the following subsys-

tems: the video surveillance system, the alarm

system, the warning and evacuation system, the

road safety system, the fi re alarm and fi re extin-

guishing system, the power supply system, local

area networks.

Result: reliable control, security service opti-

mization, reducing costs.

PULP AND PAPER INDUSTRY

Upgrading of gas pipelines and DCS of steam

boilers at Employee-owned Enterprise Na-

berezhnye Chelny Cardboard and Paper Mill

CJSCр

At Naberezhnye Chelny Cardboard and Pa-

per Mill upgrading of steam pipelines and DCS of

steam boilers Е-160-24-250 GM st. Nos.1, 2 and

PTVM-ZOM (r) as well as auxiliary equipment has

been performed on the base of PCS 7 hardware

and software package (Siemens).

Due to introduction, management effi ciency

and boiler reliability has been increased, techni-

cal and economic indicators have been improved.

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COMPETENCES OF ELECTRICAL DIRECTION

Rehabilitation and construction of 6 – 220kV

substations

Installation of metalware;

Installation of power equipment (mains

transformers and measuring transformers;

vacuum and SF6 circuit breakers, etc.);

Installation of secondary circuits: con-

trol cables, external, internal and protective

lighting;

Installation of power compensation

systems;

Installation of relay protection, auto-

matics and emergency control schemes,

carrier-current protection and HF commu-

nication;

Installation of Automated Process Con-

trol Systems for electrical energy supply,

communication systems (including fi ber-

optic lines), fi re and security alarm and CCTV

monitoring systems;

High-voltage tests;

Commissioning works (power equip-

ment, relay protection and automatics,

emergency control schemes);

Commissioning works of automated

control and communication systems.

Rehabilitation of electrical

equipment at generating stations

Power equipment: generator circuit

breakers and disconnectors, current and

voltage transformers, conductors;

Generator relay protection and auto-

matics, emergency control schemes;

Electrical part of auxiliary mechanisms

in turbo-and hydro generating units, 0.4 - 6

kV switchgears;

Automated Process Control Subsys-

tems of electrical equipment;

Excitation systems.

Repair of 0.4 – 220kV class power electrical

equipment

Measuring current and voltage trans-

formers;

Power cable lines and cable installa-

tions;

Cable communication lines;

Switchgears, including switching equip-

ment;

Accumulator installations and DC

shields;

Earthling equipment and overvoltage

protection devices;

Lighting installations;

Relay protection and automatics and

emergency control schemes;

Automated Control Systems of Electri-

cal Energy Supply: remote control, Automat-

ed Information and Measuring System for

Commercial Metering of Electrical Energy.


LEADING PROJECTS IN THE ELECTRICAL DIRECTION

Construction of Elabuga-500 new genera-

tion substation

The substation is designed to meet the

growing demand for electricity of enterprises

located in Alabuga special economic zone.

The substation is designed to provide power

for the Complex of petrochemical and refi n-

ing plants in Nizhnekamsk (TANEKO OJSC).

Besides, the substation will increase electric

power supply for Elabuga and Kazan. As a re-

sult of the bid, KER-Engineering Company is

defi ned as the General Contractor. The work

started in 2011. And already in 2013, the fi rst

electricity was supplied to consumers.

Reconstruction of 500 kV Kinderi substation

Kinderi Substation is a 500kV master sub-

station, it provides electrical energy to Kazan

power district consumers; energy emergency

in peak-load hours reaches 700MW. Recon-

struction of Kinderi Substation is justifi ed by

the need to increase electric power supply

reliability for the specifi ed power district. One

of the most powerful transit of electricity in

Russia - the Northern transit - is performed

through Kinderi Substation. Staged and scale

reconstruction of Kinderi substation has been

carried out since 2000. Since 2011, a new

stage of integrated reconstruction for Kin-

deri substation has begun with the purpose

to provide Kazan consumers and facilities of

Universiade 2013 with reliable electric power

supply.

Upgrading of the excitation system at

Zainsk SDPP

Upgrading of TVG-200-2 turbine generat-

ing unit st. No.12 has been performed includ-

ing replacement of the outdated system for

a modern thyristor self-excitation system

at Power Machines OJSC. KER-Avtomatika

Company has performed thewhole range of

services from design to construction, instal-

lation and commissioning works.

Rehabilitation of main electric equipment in

Mosenergo OJSC

KER-Avtomatika took an active part in re-

habilitation of electric equipment at CHP-17

and CHP-23 (Moscow). Particularly, rehabilita-

tion of the power unit st. No.4 was performed

at CHP-17: the worn-out and obsolete Т-100–

2 turbine generating unit with the electric

machine excitation system was replaced with

a modern TZFP-110–2 MUZ turbine generat-

ing unit with a capacity of 110 MW completed

with the static thyristor excitation system.

Rehabilitation of 35–220 kV circuit breakers

at Bugulma-500 Substation

Replacement of 220 kV air circuit break-

ers for SF6 circuit breakers was carried out

in 2009 at Bugulma-500 Substation (Bugulma

Electrical Networks). Rehabilitation of two

cells — 220 kV Bugulma-Pismyanka overhead

transmission line and 220 kV Bugulma- Ab-

drakhmanovo overhead transmission line.

Construction, installation and commis-

sioning work was performed together with

Electroneftegas LLC. This included disman-

tling of appr. 2 km of cable and cabling of

a 9 km new line, a full range of adjustment

work was performed with regard to relay pro-

tection and automatics. Satisfactory labour

management at the substation and timely

delivery of materials and equipment made it

possible to implement the rehabilitation work

during one month.

Besides replacement work of 220 kV air

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circuit breakers, major repairs of three

cells at 220 kV open switchgear was

made. It included major repairs of VVB-

220 air circuit breakers and RNDZ-220

disconnectors, as well as two 35 kV cells

of the open switchgear.

Upgrading of the excitation system at

Nizhnekamsktechuglerod OJSC

The existing system of TG-1, 2 tur-

bine generating units, type SHSV-3 did

not provide parallel operation of said tur-

bine generating units in violation of the

stability of the power system. A UNITROL

1000 type reliable brushless, diode, digital

excitation system by ABB (Switzerland)

was installed to eliminate this signifi cant

drawback.

Rehabilitation of the key single line

diagram at Kazan CHP-2 (Generating

Company OJSC)

Rehabilitation the key single line dia-

gram at Kazan CHP-2 was performed to

provide uninterrupted and reliable power

supply for Kazan consumers. Particularly,

the following was performed: rehabilita-

tion of the open switchgear-35 including

replacement of 35 kV cells for 110 kV cells

and installation of VEB-110–2000–50 SF6

circuit breakers; rehabilitation of two 35

kV overhead transmission lines at Lenin-

skaya Substation to 110 kV cross-linked

PE overhead transmission line; rehabilita-

tion of DZSH-110 including installation of

new panels.

The current-limiting device at Naberezh-

nye Chelny CHP (R&D)

TOU-N-110 current-limiting devices

were installed at Naberezhnye Chelny

CHP in neutrals of Т-3, Т-4, Т-6, Т-7 block

transformers and AT-5, AT-8 single wind-

ing transformers for limitation of inter-

ruptible steady short-circuit currents and

surge currents of transformers.

As compared to traditional methods

of current-limiting divisions, current-lim-

iting networks have such advantages as:

action inertialess, 1.5-2.5 time limitation

of short-circuit surge currents, 1.2-1.4

time limitation of hazardous short-cir-

cuit let-through currents in transformer

windings.

Use of current-limiting devices con-

tributes to maintaining dynamic stabil-

ity of power systems during emergency

disturbance related to switching of acci-

dental and artifi cial short circuits. Use of

current-limiting devices allows to reduce

turbine unloading necessary to preserve

the 20-40% stability and also improve

intersystem connection capacity up to

25%.

Upgrading of VVG-20 generator circuit

breakers including replacement of relay

protection and automatics at Nizh-

nekamsk HPP

At Nizhnekamsk HPP, the electric

scheme of 4 unitized blocks is used in-

cluding connection of two pairs of hy-

draulic generators to the block-type

transformer through VVG-20 type air

circuit breaker. Due to obsolescence and

physical deterioration of the specifi ed

circuit breakers being used in heavy con-

ditions (the number of operating cycles

per year is more than 500), replacement

of VVG-20 type circuit breakers to SF6

type is provided in the investment pro-

gram of Generating Company OJSC.

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According to the level of switchable short-

circuit currents on generator voltage busbars

(short circuit reference point К1), a SF6 circuit

breaker with breaking currents more than

150 kA shall be applied. The only one circuit

breaker that suits such breaking currents is

HEC-7 type circuit breaker by ABB Company

(Switzerland) with breaking current of 160 kA.

However, the cost of HEC-7 is appr. $1 mln.

And its overall dimensions do not allow to

install it into the existing camera of VVG-20

circuit breaker.

For this reason, it has been determined to

use a SF6 circuit breaker of the same manu-

facturer, HECS-130R type instead HEC-7 of

for replacement of VVG-20 circuit breaker, as

its cost is 3.5 times less than the cost of HEC-

7. But the rated short circuit breaking current

makes up all in all 130 kA, i.e. less than the

calculated breaking current which is 146.2 kA.

To provide compliance with interrupting

capacity of short circuit currents in the gen-

erator, it has been determined to apply step

cutoff : cut off the circuit breaker of an adja-

cent pair of generators with the fi rst time de-

lay, and then cut off the circuit breaker of the

damaged pairs.

At such cutoff , current decreases to 112.8

kA, i.e. complies with interrupting capability of

HECS-130R.

In 2008 the fi rst project was implement-

ed regarding replacement of two generator

circuit-breakers including simultaneous re-

placement of protection to microprocessor

type.

Upgrading of 6 kV integrated switchgear

at Naberezhnye chelny CHP

Upgrading of 6 kV integrated switchgear,

section 2 РА, Б and 4 РА, Б includes:

replacement of worn-out and obsolete

VMPE-10 oil circuit breakers to VBE-10–

31,5/630 (1000, 1600) UHL-2 vacuum circuit

breakers;

replacement of relay protection and

control equipment based on electromechan-

ical relays to SPAC 810 type microprocessor

equipment which provides high accuracy and

consistency of performance. This can signifi -

cantly improve reliability, sensitivity and high-

speed performance of protection, as well as

reduce selectivity level.

Surge arresters OPN-6 were installed to

protect transformers, electric motors and 6

kV busbars from surge voltage.

The arc protection unit complete with

Duga-0 arc fault registration unit was assem-

bled to protect equipment from short circuits;

replacement of NTMI—6 voltage transformer

to ferroresonance transformers NAMIT-10-2

UHL was made.

Upgrading of 0.4 kV BOP switchgear

at Naberezhnye Chelny CHP

Upgrading of 0.4 kV BOP switchgear (1 nor-

mally open contact) provides replacement of

obsolete overaged equipment that requires

costly spare parts (discontinued) for modern

equipment satisfying all requirements and

standards.

During the project implementation, pan-

els of Neva control board low-voltage unit

(produced by Eltehnika-Volga) were mounted

complete with Schneider Electric Masterpact

NT16 and Compact NSX1OO-630 A type cir-

cuit breakers. To reduce mechanical stress on

electric motors and improve their operational

availability, Altistart 48 soft starters ensuring

high reliability, security and ease of com-

missioning were mounted. Replacement of

power and control cables, secondary circuit

wiring and relay protection devices was also

performed.

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Normal operation of DC Board equip-

ment infl uences electric equipment

maintainability at electric plants and net-

works.

At large power plants and substations,

DC centralized battery supply leads to the

need for construction of control current

extended and extensive network.

DC Board is designed to provide di-

rect ВС current supply to consumers. The

Board structurally consists of 9 closed

double operation cabinets with bottom

feed-through and 7 distribution panels.

DC board cabinets are manufactured in

Convertor CJSC (Moscow).

A distribution part of DC board consists

of three sections combined with section-

al switches. Working supply input is made

to the second section, from that section

nominal reserve supply of the DC Board is

performed through the interredundancy

panel. Emergency oil pump motors, sole-

noid supply circuits, emergency lighting,

alarm and control circuits are powered by

the fi rst and third sections. Protection of

DC Board connections is performed with

automated VA 55–41 type circuit break-

ers and RBKOO power cutout switches

(with PPN-33 fuse elements ППН-33).

The microprocessor automation sys-

tem is used for monitoring the status of

direct current in the DC Board.

Dispatch boards of Grid Company OJSC

The Dispatch Service of Grid Company

OJSC is designed to ensure: fault toler-

ance and reliability of the power system,

distribution of electric energy in accord-

ance with the schedule load, support for

installed power system parameters (volt-

age, frequency in the power supply cir-

cuit, etc.), maximum operation effi ciency

of the power system as a result of opti-

mal use of various energy sources. Any

changes in operational modes and status

of the power system elements are to be

displayed in a convenient form for the

dispatcher.

For today, dispatch boards are the

most common devices for display of

large-scale circuits in the integral form.

The dispatcher uses them to manage

and coordinate joint operation of several

electrical circuits within a single grid.

Status information of grid facilities

and subsystems included into it is col-

lected, processed and displayed by auto-

mated systems.

This task is successfully solved by

modern control and monitoring systems

by KER-Engineering included into DATS

hardware and software package: DATS

AKP, DATS APU, DATS ADSHCH.

Having a multi-module structure, DATS

hardware and software package provides

high fault tolerance and scalability for fu-

ture upgrading. Multifunctionality of DATS

hardware and software package allows

to perform collection, processing, stor-

age and transfer of information, along

with providing time synchronization with

low level devices.

Introduction of the emergency parame-

ter recording system for relay protection

and emergency automatics Grid Com-

pany OJSC, Generating Company OJSC

According to the requirements of the

system operator, when an alarm event

occurs, emergency oscillograms shall be

provided to a representative of the sys-

tem operator within 30 minutes.


Protection packages by diff erent manu-

facturers and remoteness of control facilities

signifi cantly complicate this task. In 2008-

2009, projects have been developed monitor-

ing systems for relay protection and emer-

gency automation have been implemented

at all stations of Generating Company OJSC

and 4 substations of Grid Company OJSC (Ta-

tenergo). In this regard, optimum selection of

equipment for each facility without any strict

peg to a certain manufacturer was provided

(in our projects we used equipment by Ecra

Scientifi c and Production Company, Prosoft-

Systems Company, ABB, etc.) It is planned

to introduce this system at all 110–220 kV

substations of Grid Company OJSC during 10

years.

Since 2010, it is planned to connect all the

newly introduced monitoring systems into

the Control Center of Grid Company OJSC.

Upgrading of emergency automatics at Nizh-

nekamsk HPP (500 kV lines)

In 2009 implementation of emergency

automatics upgrading project (2nd startup

package).

Taking into account increasing importance

of this project in uninterrupted and reliable

electric supply to consumers in Kama region

industrial area, we involved leading adjust-

ment companies in Russia for individual ad-

justment works (in the fi eld of relay protection

and emergency automatics) - KaskadGroup

Company, Ecra Scientifi c and Production

Company, Prosoft-Systems Company.

2 high-voltage receivers and transmitters

were installed, adjusted and commissioned at

500 kV overhead transmission line Udmurts-

kaya and 500 kV overhead transmission line

Zianskaya (per each specifi ed line).

The work under the specifi ed project was

continued in 2010. The ultimate goal is au-

tomatic loading and unloading of hydraulic

generators at Nizhnekamsk HPP, and, if nec-

essary, energizing of reserve hydroelectric

generators and de-energizing of operating

ones at defi cit and surplus power, respective-

ly, in the energy system.

ENERGOTECHNOLOGICAL AUDIT

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Energy and Technology Audit

Energy surveys allow to defi ne eff ective-

ness of industrial processes, consumption

and transfer of heat and power energy as

well as develop measures to enhance effi -

ciency of power equipment and related pro-

cesses.

Energy Audit is inspection (energy audit) of enterprise

energy infrastructure; adjustment of heating

networks and heat supply systems;

tests and adjustment of heating net-

works for thermal and hydraulic losses;

technical and economic analysis of op-

timization options for composition and op-

erational modes of main and auxiliary equip-

ment, circuits of heat and electric power

supply;

calculation and expert examination of

loss limits, specifi c rates of heat and elec-

tric power consumption for production and

transport, norms fuel stockpiling standards.

We suggest: technical examination of heat and

steam supply systems, metering stations in-

cluding analysis of existing modes using ad-

vanced computer modeling techniques (GIS

Zulu);

statement of reasons for own genera-

tion installations of compressor packages,

gas turbine plants at CHP including calcula-

tion of optimum schemes for including them

into the power supply system;

implementation of methods and soft-

ware packages for calculation of electric en-

ergy loss standards in electric networks of a

company;

introduction analysis of variable fre-

quency drives and fl uid couplings for pump

equipment;

electronic schemes of heat supply for a

district, a city, an enterprise including optimi-

zation of heating system operational mode

and generation capacity equipment load.

The Customer gets: reliable information about energy con-

sumption on the inspected facility;

solutions for optimization of heat- and

electric supply;

eff ectiveness evaluation of energy re-

source use;

decrease in heat consumption for bal-

ance of plant, ensuring the required heating

mode;

a list of energy-saving measures, up-

grade options, technical and economic cal-

culations and choice of optimal investment

into development of a company infrastruc-

ture;

a enterprise energy certifi cate.

The work is performed on the base of: a Certifi cate of inclusion on the register

of companies authorized to carry out energy

audits is issued by the Central Offi ce of Fuel

and Energy Resource Management in the Re-

public of Tatarstan;

a Certifi cate of inclusion on the register

of companies authorized to carry out energy

inspections issued by the International Acad-

emy of Energy Science;

a Certifi cate of membership in Energy

Audit Companies Council of Oil and Gas In-

dustry;

a Certifi cate of energy auditor accredi-

tation in GASPROM OJSC.


Integrated diagnostics of electrical equipment

Integrated diagnostics of electrical equipment

is performed to identify defects at an early stage

and prevent emergency shutdown of electrical

equipment, planning of maintenance and up-

grading of equipment.

Integrated diagnostics is integrated inspection of turbine generating

units and power transformers;

inspection and diagnostics of

— high-voltage circuit breakers;

— earthing devices;

— electric motors;

— switching devices;

— suspended and frame insulation;

— current and voltage transformers;

adjustment of Peterson coils;

chromatographic analysis of

circuit-breaker oil;

cable oil;

hydrogen from the generator housing;

commissioning and maintenance of chro-

matographic systems.

qualitative analysis of stator winding insu-

lation abrasion particles in impurities in oil from

drainages;

integrated diagnosis of turbine generators

during repair;

determination of electronic environment at

110–500 kV substation and its infl uence to relay

protection and emergency automatics

Thermal imaging diagnostics of energy and

process equipment

Heat monitoring of electric and heat equip-

ment at power facilities, heating networks, ad-

ministrative and industrial buildings and struc-

tures is required to detect latent defects arising

from the installation, repair and on the process

of operation.

Heat monitoring of electric equipment of 35–500 kV substa-

tions and distribution substations;

contact connections of overhead transmis-

sion lines;

active steel state of the generator stator;

state of power cells, complete transformer

stations, integrated switchgears;

buildings and structures;

thermal insulation of power and hot water

boilers, furnaces, reactors including defi nition of

heat losses to the environment;

chimney status;

technical condition of thermal insulation of

above and below ground heating pipelines and

water pipelines, leak spot search using thermal

and acoustic leak detectors;

search of leakage spots into the turbine

vacuum system with a halogen leak detector;

leak detection.

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Expert examination of industrial safety

and inspection of buildings and structures,

power transmission lines and substations

We perform: Inspection of buildings and structures

of I and II levels of responsibility:

measurement of foundation yielding in

buildings and structures;

drawing up datasheets for buildings.

Examination of industrial safety of buildings

and structures at a hazardous industrial fa-

cility;

We additionally perform: inspection of bearing structures, inter-

fl oors constructions, roofs, thermal and

noise insulation;

thermal imaging inspection of enclo-

sure structures to identify heat losses and

cold air leakage spots;

state diagnostics of water, heat and

steam supply systems (including thermal

imaging);

inspection of distribution substations,

electric networks and earthing devices;

inspection of status of concrete, brick

and other chimneys and gas approaches by

the thermal imaging method.

Expert examination of industrial safety and

inspection of hoisting mechanisms

We perform: technical diagnostics and expert exam-

ination including issue of the safety expert

review report on possibility and operational

conditions of hoisting machines:

— tower cranes,

— travelling cranes,

— trestle cranes,

— fully mobile cranes,

— hoisting devices,

— skylifts,

— loader cranes;

technical diagnostics and expert exam-

ination of crane tracks including determina-

tion of industrial safety on the possibility and

conditions of their operation;

non-destruction inspection of metal

and welded joints of hoisting machines;

drawing up datasheets for:

— crane runways;

— hoisting cranes, not registered

in bodies of Rostekhnadzor (Federal Service

for Environmental, Technological, and Nu-

clear Supervision) of Russia;

— cross arms;

commissioning work on protection sys-

tems and security devices for traditional and

microprocessor type hoisting machines;

installation, maintenance and repair of

security devices and protective equipment

hoisting machines;

commissioning work on protection sys-

tems and security devices for loader cranes;

maintenance of security devices and

protection equipment for loader cranes.


Diagnostics of turbine generating units and

auxiliary equipment at TPP

Diagnostic services for turbine and auxiliary

equipment are aimed at achieving the objec-

tives of testing and adjustment of the main

and auxiliary equipment of TPP turbine depart-

ments.

We perform: diagnostics of status of the turbine au-

tomatic control system in order to obtain in-

formation about the current condition of the

automatic control system nodes, estimate the

amount of maintenance and repair, identify the

nature of defects and technical assistance in

their elimination;

pre-start setting of the turbine automatic

control system to ensure safe, reliable and ef-

fi cient operation;

thermal and rapid tests of turbine units to

determine the current change in the general

operating economy, state estimation of turbine

fl ow part, eff ectiveness estimation of regen-

erative heaters and a condensing unit, defect

detection and repair quality estimation;

auxiliary equipment tests (heat transfer

equipment, pumps of various types) which in-

clude: characteristic formation, performance

evaluation, identifi cation of effi ciency reduc-

tion reasons, selection of optimal operating

conditions;

testing of technical and recycling water

supply systems;

determination of steam, condensate and

coolant losses in the process.

We implement new methods and technolo-

gies for measuring Automated Regulation Sys-

tem parameters using a computer control sys-

tem that reduces complexity and duration of

diagnosis, excludes possibility of human error

when measuring turbine Automated Regulation

System performance.

Expert examination of industrial safety, techni-

cal diagnosis and metal status monitoring at

hazardous production facilities

Highly qualifi cation of specialists for diagno-

sis of metal is confi rmed with prizes in regional

and Russian NDT competitions.

We perform: Industrial safety expert review of: boiler in-

spection facilities; gas distribution and gas con-

sumption; facilities of explosive and chemically

hazardous processes in oil and gas industry;

strength analysis;

technical certifi cation of boiler metal-

works;

technical certifi cation of boiler inspection

facilities;

non-destructive metal testing;

metallographic studies including metal

structure investigation in replicas;

chemical and spectral analysis of metal

composition;

mechanical testing of metal properties; in-

spection of steam turbines with the purpose to

extend their economic life;

revision of hanger-support systems; revi-

sion of process pipelines; investigation of fail-

ure causes of pieces of equipment.

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Engineering support of water treatment

and water treatment mode of thermal

power equipment

Fields of activities: Audit of technical condition of water

treatment schemes, water treatment mode

of thermal power equipment, chemical con-

trol reliability in operation;

Introduction of advanced energy- and

resource-saving water treatment technolo-

gies and management of boiler water treat-

ment modes.

We perform: adjustment of water treatment and

condensate plants, water-chemistry condi-

tions of heat and power equipment including

making up process fl ow diagrams in accord-

ance with the requirements of Rostechnad-

zor (Federal Service of Environmental, Tech-

nological and Nuclear Supervision) of Russia;

state inspection of water treatment

plants and water chemistry of thermal pow-

er equipment including proposals for their

upgrading;

thermochemical tests of boilers and

evaporators including establishment of qual-

ity standards for feed and boiler water;

pre-start and operational chemical

cleaning of boilers and adjustment of con-

servation schemes for thermal power equip-

ment;

complete chemical analysis of all types

of water, quality and quantity composition

of deposits from the surfaces of heat power

equipment

including selection of technologies for

their removal; energy oil analysis and recom-

mendations on how to prolong their service

life;

state estimation of energy oils and their

value relative to fresh oil cost;

determination of solid insulation state

by polymerization degree;

guidance and counseling services to

chemical laboratories of energy enterprises

in terms of preparation for certifi cation and

accreditation.

We introduce new technologies of: preliminary water treatment with the

use of fl occulants;

corrective water treatment in closed-

circuit cooling systems and heating net-

works with salt deposition and corrosion

inhibitors;

assessment of energy oil status by in-

duction period of oxidation;

water demineralization according to

APKORE counterfl ow ionization scheme and

membrane methods.

The Customer gets: reduction of service water production

cost, decrease in negative environmen-

tal impact, corrosion process slowdown of

thermal power equipment and extension of

its service life.


Metrological provision of production,

consumption and transport of energy resources

Our purpose is to provide reliable measure-

ment results in accordance with state standards,

as well as protection of the rights and legitimate

interests of the objects and subjects of economic

activity from the negative consequences of in-

correct measurements.

Metrological provision is to: repair, calibrate (preparation for verifi cation),

adjust measuring instruments of all types;

perform very precise measurements; ar-

range work in conjunction with regional Stand-

ardization, Metrology and Certifi cation Centers

for calibration of current and voltage transform-

ers (16 kV), Automated Information and channels

of Measuring System of Commercial Energy Me-

tering, DCS;

introduce measurement systems for fuel

oil, chemicals (acid, alkali, coagulant, transformer

and turbine oils, technical fl uids);

develop and implement automated systems

of fuel oil commercial metering;

measure electric power quantities and elec-

tric energy quality indicators.

Service maintenance of gas detection equip-ment in accordance with state standards:

on-site repair, calibration, adjustment, veri-

fi cation, together with regional Standardization,

Metrology and Certifi cation Centers;

audit of coolant and water costs; design,

consultation, installation, commissioning and

maintenance of heating energy, hot and cold wa-

ter, sewage, corrosive environments, steam, gas

followed by scheduling; design, installation and

commissioning of automated systems for heat-

ing, ventilation and hot water supply, selection

of the best possible equipment under the design

parameters of the heat loads;

development, design, installation and ad-

justment of Automatic Systems for Commercial

Metering of Heat, Electric Energy and Gas;

development and introduction of measure-

ment procedures;

performance monitoring of metering sta-

tions with respect to monitoring of heat con-

sumption and making up monthly reports;

calibration and verifi cation of heat, fl ow and

level meters;

service and metrological support of energy

source metering stations and liquid media.

Services for corporate clients: Carrying out system analysis of measuring

instrument status, inspection and testing to de-

termine the priorities in solving problems of met-

rological provision of production and distribution

of heat and electric energy;

Development of plans for organizational

and technical activities to improve production ef-

fi ciency by improving metrological provision.

To enter into the Federal Wholesale Market of Electrical Energy/ Power, we perform:

Project development and implementation of

electric energy accounting systems;

Creation and implementation of energy bal-

ance programs.

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Certifi cation of workplaces according

to work conditions

We perform: certifi cation of workplaces;

industrial environment management at

workplaces;

measurement of physical factors (noise,

infrasound, microclimate, light environment

parameters, electromagnetic fi elds) on the

territory of enterprises including sanitary

protection zones;

measurements of chemical factors at

industrial environment;

sanitary-hygienic examination of work-

places and PCs;

measurement and estimation of haz-

ardous and harmful chemical factors for

assessment of workplaces and production

control;

measurement of infl uencing factor val-

ues in locations of electric energy meters.

Service eff ectiveness indicator: No claims by the State Inspectorate

of Labour, the Federal Service on Custom-

ers’ Rights Protection and Human Well-being

Surveillance (Pospotrebnadzor) and pros-

ecutors during site inspections;

The company’s competitiveness in the

domestic and international markets after

Russia’s WTO accession.

The Customer gets: justifi cation to the tax authorities of the

expenditures required to further improve-

ment of working conditions (extra clothing,

protective equipment, etc.) with allocation of

these costs to production costs;

positive solution of Pension Funds of

preferential pensions for the company’s em-

ployees;

justifi cation of benefi ts and compensa-

tions for work in dangerous and unhealthy

working conditions, tax reduction for the

payroll of the company’s employees accord-

ing to the results of workplace assessment;

discounts on insurance rates paid by

the company for compulsory social occupa-

tional injury insurance;

integrated assessment of working con-

ditions at each workplace.

The following is at the disposal of quali-

fi ed professionals: modern measuring and

analytical equipment, successful completion

experience of analysis and normalization of

workplace ecology in the energy system and

at enterprises of the Republic of Tatarstan.


Chemical and analytical research in the field

of ecology

Fields of activities: Chemical and analytical studies and

control of pollutants in environment and

work space (waste and natural waters, un-

derground waters, atmospheric air, flue gas-

es, sanitary protection zone air and working

space air);

Development of water and gas chemical

analysis techniques.

We perform: quantitative chemical analysis of:

— wastewater, stormwater and

meltwater;

— domestic wastewater;

— wastewater of suction pipes;

— grease interceptor effectiveness;

— local treatment facility effective-

ness;

— emissions from mobile sources;

— surface waters of natural facili-

ties;

— underground water, piezometer

well water;

— industrial emissions and flue gas

composition;

— workplace and indoor air;

measurement and estimation of hazard-

ous and harmful chemical factors for assess-

ment of workplaces and production control;

efficiency verification of dust and gas

trapping units;

characterization of ambient air and air at

the sanitary protection zone border;

guidance and counseling services (prep-

aration for certification and accreditation) for

waster water laboratories.

We develop new techniques for quantita-

tive chemical analysis.

Development of ecological permission

documentation for industrial enterprises

Development and approval of: projects of maximum (temporarily) at-

mosphere discharge standards;

projects of maximum (temporarily) ter-

rain relief discharge standards;

projects of permissible water body dis-

charge standards;

materials justifying the planned activities

of the enterprise for management of hazard-

ous waste to obtain licenses; calculation of

damage for fishing industry caused by intake

of water from water bodies, the project of

waste generation and disposal limits; hazard-

ous waste production and consumption data

sheets;

environmental impact assessment with

regard to economic and other activities during

development of pre-design including the pre-

investment and design documentation;

training and support materials to obtain a

license for handling hazardous waste;

drawing up and approval of the environ-

mental management declaration.

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Rehabilitation of TPP water treatment

with application of highly efficient mem-

brane technology for ultrafiltration, mi-

crofiltration and back osmosis

Customer: Generating Company OJSC,

7 branches.

Implemented at Zainsk SDPP (exist-

ing plants).

Feasibility study for seven thermal

power plants of Generating Company OJSC.

Project effectiveness: reduction of

water production cost, reduction of envi-

ronmental impact.

Integrated energy audit of generating

and network companies at Tatenergo

OJSC including technical and economic

evaluation of energy saving measures

Customer: Tatenergo OJSC.

22 companies with specified capacity

of 7,016 MW, 4,360 Gcal have been sur-

veyed.

The total identified reserve for in-

creasing efficiency of generation, trans-

port, electricity and heat production

made up 328 mln. rubles.

Project development and implementa-

tion of electric energy, heat and gas

accounting systems for generating

companies.


9 branches.

Over 10,000 energy supplies metering

stations.

Project development and implementa-

tion of electric energy accounting sys-

tems for network companies. Creation

and implementation of energy balance

programs

Customer: Grid Company OJSC, 9

branches.

Over 120,000 electric energy metering

points.

Electronic simulation of heat supply

systems for cities and settlements


3 branches.

Simulation modes of heat supply by

means of the developed scheme allows to

consider a possibility of heating networks

for transfer of thermal energy (for both

existing and predictive heat consumption

with due regard to city development) us-

ing analysis of heat supply options.

Stages:1. Application of a new technology of

electronic simulation and development

forecasting of urban heating schemes,

while optimizing loads of existing thermal

power plants and building new generation

facilities.

2. Development of an electronic simu-

lator of Kazan thermal supply system for

main networks for modeling of heat sup-

ply modes with due regard to connection

of new consumers.

LEADING PROJECTS


LEADING PROJECTS

Calculation technology has been devel-

oped and agreed in All-Union Electric Power

Research Institute.

An electronic simulator for calculation of

technical losses for each enterprise within

Generation Company OJSC has been devel-

oped and implemented.

Technical examination of equipment at

Nizhny Novgorod SDPP named after Winter

(Territorial Generating Company-6, Balakhna,

Nizhny Novgorod Region).

Customer: Ost West Capital LLC

1. Integrated evaluation of technical condi-

tion has been carried out including evaluation

of power equipment, buildings and structures,

integrated operation of the equipment as a

whole.

2. A forecasted investment program, in-

cluding planned implementation activities has

been provided;

3. A possibility of upgrading the plant in-

cluding installation of additional PT-80 steam

turbine, or on the basis of Siemens gas turbine

plant and required investment scope has been

estimated.

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Consulting services for upgrading of 160 MW CHP and technical water supply

Customer: PAK Steel Metallurgical Plant (Karachi, Pakistan)

Performing consultant expert function in implementation of the turnkey project.

1st stage: Integrated diagnostic inspec-tion of CHP and technical water supply equipment to determine its restoration up to design indicators for power, performance and effi ciency.

ROI analysis of the restoration costs, preparation of tender documentation.

Tendering process for contractor selec-tion for rehabilitation of CHP and technical water supply.

2nd stage: Project implementation super-vision and control.

Implementation:1. Diagnostic inspection equipment of

TPP and technical water supply has been performed.

2. Rehabilitation scope has been deter-mined.

3. Bid documentation for implementation of rehabilitation has been designed.

Consulting services for upgrading of thermal mechanical equipment at CHP of the alu-

mina refi nery plant (Fria, Republic of Guinea)Customer: Sibkotes CJSC1. Integrated inspection of Chemical De-

partment equipment, the water chemistry control system, boiler equipment to deter-mine the quantitative and qualitative com-position of sediments.

2. Development of recommendations for improving reliability of CHP thermal and me-chanical equipment equipment.

Implementation:1. CHP thermal and mechanical equip-

ment diagnostic inspection report was pro-vided.

2. A plan of activities to bring the plant thermal and mechanical equipment in ac-cordance with the requirements of standards, regulations and specifi cations was provided.

3. Rehabilitation variants of demineral-ized water schemes were developed with the use of membrane technology.

Technical inspection, development of tech-nical requirements and bid documentation for TPP construction at the oil refi nery plant

(Aden, Republic of Yemen).Customer: Aden Oil Refi nery Company1st stage: Inspection of a construction

site, preparation of technical requirements

2nd stage: Bid documentation prepara-tion for TPP construction.

Implementation:1. Integrated assessment of suitability of

the site for construction and resource re-quirements; evaluation of circuit solutions for communication and future infrastruc-ture (including equipment) of an enterprise; development of technical requirements for power plant construction.

2. Bid documentation has been devel-oped

3. Criteria for evaluating bids for potential partners were developed.

Development of the feasibility study for replacement and development of generat-

ing capacities at MAEK KazatompromCustomer: MAEK Kazatomprom LLP, Re-

public of KazakhstanAssessment of technical condition of

thermal and electrical equipment, water treatment circuits, fuel supply and techni-cal water supply systems for CHP-1, CHP-2 and CHP included in the Mangistausskiy load center, development of the technically sound solution for decommissioning of gen-erating capacities up to 2020 and prepara-tion of optimal program for replacement of generating capacities at MAEK Kazatom-prom to construction of a combined cycle plant with a capacity of 230 MW.

EXPERIENCE OF INTERNATIONAL PROJECTS

Efficiency, reliability, qualityEfficiency, reliability, quality

PRODUCTION

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Group of Companies KER-Engineering

has its own production base with a total area

of 1500 sq.m. Assembly sites for manufac-

tured equipment, testing laboratories, work-

shop service and repair services are located

at the production base.

RU-DRIVE HIGH FREQUENCY CONVERTERS

Designation:RU-DRIVE high frequency converters

designed for frequency startup and speed

regulation of induction motors with squir-

rel-cage rotor with capacity from 250 up to

5,000kW and rated voltage of 3, 6, 10kV.

RU-DRIVE frequency converters imple-

ment a direct conversion of the input high

voltage (without using 50 Hz step-down and

step-up transformer).

They implement advanced technical so-

lutions for transformation of high voltage

by fully controllable semiconductor devices

that provide a sinusoidal current in the mo-

tor windings with low distortion and reduce

losses in the motor.

Area of application: Energy Industry: forced draft fans, com-

pressors, etc.

Metallurgical Industry: cleaning pumps, fur-

nace fans, etc.

Petrochemical and Chemical Industry: oil

transfer pump, compressors, etc.

Urban construction: water supply pumps,

air conditioning compressors, etc.

Functions: Regulation of rotation frequency in the

range from 0 to 120 Hz in the closed and open

loop;

Startup (shutdown) of high-voltage induc-

tion motors for the time from 10 to 1600 sec-

onds;

Ensuring reliability and increased life of

motors;

Elimination of water hammer in the pipe-

line system;

Decrease in equipment fault rate and re-

ducing repair costs, etc.

PRODUCTION CAPACITIES


KER SERIES PRESSURE TRANSMITTERS DS III —

convenient and accurate digital pressure trans-

mitters. Parameter adjustment is performed

using the control buttons, via HART-communi-

cation, PROFIBUS PA or FOUNDATION Fieldbus

interface.

Extensive functionality enables the pres-

sure transmitter to be precisely adapted to the

demands of production. Despite the numerous

setting options, operation of the device is very

simple.

DS III pressure transmitters are available in

diff erent versions for measuring:

excessive pressure

absolute pressure

diff erential pressure

level

volume

weight

volumetric fl ow rate

mass fl ow rate

Advantages High quality and long service life

High reliability even under strong chemical

and mechanical infl uences

For aggressive and non-aggressive gases,

vapors and liquids

Extensive diagnosis and simulation func-

tions

Separate replacement of a measuring cell

and electronics without recalibration

Minor deviation from the characteristics

Low long-term drift

Parts in contact with the medium are made

of high quality materials (such as stainless steel,

Hastelloy, gold, monel, tantalum)

A reconfi gurable measurement range

is from 0.01 mbar up to 400 bar for DS III with

HART-interface

A reconfi gurable measurement range is

from 1 mbar up to 400 bar for DS III with PROFI-

BUS PA or FOUNDATION Fieldbus interface

High measurement accuracy

Parameterization via control keys and

HART communication or

PROFIBUS PA or FOUNDA-TION Fieldbus in-

terface.

Area of application:DS III series pressure transmitters can be

used in industries with high chemical and me-

chanical loads. EMC in the range of 10 kHz ... 1

GHz allows to use DS III pressure transmitters in

areas with high electromagnetic emissions.

Pressure transmitters with protection type

“Intrinsic safety” and “Flameproof casing” can

be installed in potentially explosive atmos-

pheres (zone 1) or in zone 0. The transmitters

have EC type inspection certifi cate and comply

with the relevant harmonized European stand-

ards (ATEX).

Pressure transmitters with protection type

“Intrinsic safety” for use in zone 0 can be operat-

ed with power supplies of “ia” and “ib” category.

Pressure transmitters can be equipped with

various designs of the separation membrane for

specifi c applications, for example, for measuring

substances with high viscosity.

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A pressure transmitter can be controlled

locally with 3 control keys, or programmed

externally via HART-communication or

PROFIBUS PA or FOUNDATION Fieldbus in-

terface.

Approval documents: Certifi cate of Compliance No.РОСС

RU.МХ11. Н00239 in the Certifi cation Sys-

tem GOST R of the Federal Agency for Tech-

nical Regulation and Metrology;

Type approval certifi cate of measur-

ing instruments RU.C.30.065.A №44518 reg-

istered in the Federal Agency for Technical

Regulation and Metrology under No.48319-

11;

Certifi cate of Compliance for ex-

plosion-proof equipment No.ТС RU C

RU.ГБ08.В.00008, series RU No.0018916.

Meets the requirements of the Technical

Regulations of the Customs Union “On se-

curity of equipment for use in potentially

explosive atmospheres” (TR TS 012/2011)

GOST R 51330.0-99, GOST R 51330.1-99,

GOSR R 51330.10-99.


HARDWARE AND SOFTWARE PACKAGE FOR GAS

DISTRIBUTION UNITS

Designation:Hardware and software package for gas dis-

tribution units is designed for:

— automatic, remote and local manual pro-

cess control of the gas distribution units;

— regulation of process parameters, imple-

mentation of process protections and interlocks

of equipment;

— process parameter data acquisition, current

processing and storage of primary data and data

exchange with the dispatch and control system).

System functions: automatic remote and manual control of

gas distribution plant equipment; functional

group control;

automatic regulation of process parameters;

diagnostics and protection of controlled

equipment;

process parameter data acquisition, current

processing and storage of primary data and data

exchange with the upper level system (a control

centre), display of process fl ow on Workstation

screen of a gas distribution plant operator.

DATS HARDWARE AND SOFTWARE PACKAGE

Designation: measurement of process parameters for

transfer and distribution of electric energy;

process parameter control at electric sub-

stations and power plants;

creation of information and control systems

to automate process parameters for transfer and

distribution of electric energy;

dispatch control of facilities in the normal

and emergency modes.

Advantages: A standard set of basic functions: digital sig-

nal input, analog signal input, digit-pulse signal

input, digital signal output;

A wide range of input/output signals — from

32 up to 256 signals of each type — serves to

adapt to facilities of diff erent information capac-

ity;

A block-modular structure allows to use dif-

ferent structural elements (cabinets) for optimal

placement of equipment at the facility. It is also

possible to space individual functional units and

up to 500 m, etc.

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RODNIK HARDWARE AND SOFTWARE

PACKAGE

Rodnik hardware and software package

is designed to automate processes of chem-

ical water treatment.

The control system is a multifunction

system with a block and modular architec-

ture adaptable to the requirements of a par-

ticular facility.

The package provides: Automatic regulation of process pa-

rameters in controlled processes under the

specifi ed settings;

Automatic control of equipment — func-

tional group control;

Manual (local) control of equipment

from local control rooms;

Manual (remote) control of equipment

from panels of control cabinet operators and

a control centre;

Process protection, alarms and inter-

locks;

Visualization and process control using

operator’s automated workstation (AWP) in

the control room;

The basis of the whole automation

package of water treatment plants includes

the following subsystems:

DCS for: the chemical injection package;

the clarifi cation agent;

the solvents recovery unit;

the mechanical fi lters;

the H-cation and anion fi lters;

the sorption fi lters;

the reverse osmosis plant;

the microfi ltration plant;

the ultrafi ltration plant;

the bioreactors.

Automated Control System for pump stations.


designed on the base of Siemens equipment

and software.

Certifi cate of Conformity No.POCC RU.АЯ

54.В13155 of the State Committee for the

Russian Federation for Standardization and

Metrology.


POTOK HARDWARE AND SOFTWARE PACKAGE

Potok hardware and software package is de-

signed for automatic control and monitoring of

production cycles of pump stations.

Area of application:Potok is used in water supply systems, fi re

fi ghting systems, boiler feed and water transport,

process supply systems in the chemical and oil

industries. Potok also can function as an integral

part of control systems at CHP, boiler houses and

heat points.

System functions: Pressure (level, fl ow, temperature) mainte-

nance at output of pump unit groups in the au-

tomatic mode;

Smooth startup of pump units;

Transition to the next pump (by status) in

case of malfunction of the main pump;

Automatic rotation of the pump units with

the purpose of uniform load;

Protection of pumps in case of emergencies;

The alarm system, information display and

input by the operator in the dialog mode by

means of the control panel LCD;

Automatic registration of the operation time

and emergency causes in the controller memory.

The system is implemented on the base of

Siemens and Schneider Electric.

Test stands for CONTUR SID

internal combustion engines

Test stands for internal combustion engines

are designed for carrying out trial runs, accept-

ance tests and predelivery tests while manufac-

turing, major and routine repair of internal com-

bustion engines in power ranges from 63 to 1,800

horse power. CONTUR SID stands have a GOST R

certifi cate of conformity.

Area of application for stands: Verifi cation of engine assembly quality

Engine adjustment

Cold operational engine test

Hot operational engine test without load

Hot operational engine test under load

Engine parameter check

Engine acceptance tests

Engine predelivery tests

The economic eff ect of introduction: Improvement of manufacture quality, major

and routine repair of internal combustion engines

Increase testing quality due the use of de-

veloped tools of browsing and analysis of accu-

mulated process information

Increase eff ectiveness of equipment due to

the use of energy recovery to the network

Increase testers’ measures of responsibility

Provide safe working environment Provide

advanced diagnostic tools to reduce time for

maintenance and repair works.

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POTOK KNU COMPLETE PUMP STATIONS

Designation:POTOK KNU complete pump stations are

designed for systems of water supply, heat-

ing, fi re fi ghting, air conditioning, boiler feed

up.

Contents of equipment:A pumping unit is an integrated engi-

neering solution for commissioning, the only

thing needed is to bring the pipeline and pro-

vide voltage supply. POTOK KNU is equipped

with pumps of world’s leading manufacturer

of pumping equipment — WILO Company.

A wide range of pumping unit application

is provided due to diff erent scale of POTOK

KNU variations:

a number of pumps is from 2 up to 6;

performance frequency regulation;

digital regulation with smooth startup

of pumps;

digital regulation.

Functions:The automatic control cabinet provides

the following functions:

maintenance of the given parameter

(pressure, temperature, fl ow ...);

protection of the motor, pumps, the hy-

draulic system;

automatic rotation of pump operating

time by operator selection;

emergency situation alarm with decod-

ing;

temporary schedule control;

control in the automatic or manual

mode;

graphic touch screen of the interface;

displaying of key parameters.

The principle of operation of the pump-ing unit with digital regulation:

In automatic mode, maintaining of the

controlled parameter is carried out through

startup/shutdown of the pump depending

on the signal from the feedback sensor.

Startup of the fi rst pump if the adjustable

parameter did not come out to the desired

mode for the specifi ed period of time, start-

up of the second pump, etc. Similarly, in re-

verse order, up to the complete shutdown of

all pumps.

Manual mode for testing and commis-

sioning.

The principle of operation of the pump-ing unit with digital regulation:

In automatic mode, maintaining the ad-

justable parameter is done by changing

rotation frequency of the pump driven by

the frequency converter. A signal from the

feedback transducer is compared with a

predetermined setpoint. In case of disagree-

ment, the automatic regulation system in-

creases or decreases rotation frequency of

the pump driven by the frequency converter.

When the frequency converter reaches its

frequency limit values (min, max), the auto-

matic control system enables/disables the

next pump (by status).

Manual mode for testing and commis-

sioning.


INFORMATION SIGNS AND POSTERS ON LABOUR

SAFETY, FLOW DIAGRAMS

We suggest: training video fi lms in VHS, CD and DVD for-

mat and training multimedia software in CD for-

mat on diff erent topics;

any informational signs and posters includ-

ing safety-related signs and posters (according

to GOST — State Standard), photoluminescence

evacuation signs (according to GOST Р12.2.143-

2002), fi re evacuation plans, etc.;

fl ow diagrams of labour management for

fuel and energy complex enterprises;

virtual labour safety rooms equipped with

tests, educational video fi lms, informational ma-

terials executed in the form of multimedia soft-

ware; stands of various subjects; thematic rooms,

labour safety rooms, educational classrooms, en-

terprise museums in complete sets according to

agreed variants.

We use new technologies: printing of information signs and plates as

one-of-a-kind and exclusive products on any

process base of thickness no more than 13 mm,

on sheet and roll materials (polystyrene, glass,

aluminum, ceramics, glass, etc.). using a UV print-

er. Sericol ultraviolet ink (England) provides high

adhesion and resistance to physical and weather

impact.

The Customer gets: information products made in accordance

with the current legal framework and using mod-

ern techniques and technologies with due regard

of the Customer’s requirements;

modern labour safety rooms, classrooms

staff ed with stands, software, videos, fl owcharts,

signs and posters made in accordance with the

applicable legal documents.

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KEY REFERENCES(Find detailed references on the CD-ROM attached to

the booklet or at website www.ker-eng.com)

Turbine generating unit, st. No.9. Upgrading of the network water scheme.

Kazan CHP-2 2010

Design and survey work under the project for the gas distribution plant No.2 at Savinovo boiler house

Kazan CHP-2 2010

PROJECTS ENTERPRISES DATE

DESIGNING AND SUPPORT OF CONSTRUCTION

Development of external power supply at TAIF-NK Advanced Oil Processing Center (Nizh-nekamsk)

TAIF-NK OJSC 2013

The scheme of power distribution and external power supply at Hayat Kimya LLC - Sanitary Paper Plant (FEZ Alabuga)

Hayat Kimya LLC 2013

Design and survey work: Construction of 110/10 kV Innopolis Substation

Kazan GIPRONIIaviaprom CJSC

2013

Design and survey work: External power supply scheme of the second stage of sapphire produc-tion for optoelectronics

KamaKristall-Technology LLC

2013

Design of power supply facilities at ammonia, methanol and carbamide plant (Mendeleyevsk, Tatarstan)

NIIK OJSC 2012

Development of design and detailed design docu-mentation for heat supply of Laura Merlen Kazan trading centre located at Amirkhan str., Kazan (correction)

Modern Energy Modeling LLC

2012

Upgrading of the high pressure cylinder of the tur-bine generating unit No.8 including introduction of cell shroud seals at Verkhniy Tagil SDPP

Quartz-Western Siberia CJSC

2011

Rehabilitation of the turbo feed pump including replacement of the pump to the modern pump under the project “Rehabilitation of 300 MW power unit, st. No.10 at Sredneuralskaya SDPP”.

REP-Engineering 2011

Design work in accordance with specifi cations for power supply of the working site No. at Kamstroytechservice LLC with a capacity of 250 kW fed from electric networks of KMPO OJSC. Detailed design documentation stage.

Kamgesenergostroy Company

2011


Upgrading of PTVM-100 boiler, st. No.2 including installation of new type heating surfaces

Naberezhnye Chelny CHP 2010

Design work under the project for rehabilitation of 110 kV Kirovskaya Substation

Kazan electrical networks 2010

Design work under the project Rehabilitation of 220/110/35/6 kV Pismyanka open switchgear, construction of 2-circuit overhead transmission line (split of 220 kV Uzlovaya-Abdrakhmanovo-Bugulma overhead transmission line with over-hang to Pismyanka Substation) for power supply of Electric Metallurgical Plant (TatSteel CJSC).

Bugulma electricalnetworks

2010

Technical and economic calculation for CCGT at Kazan CHP-2

Kazan CHP-2 2010

Implementation of the detailed design “Upgrading of gas distribution plants (1, 2) of Orenburg gas”

Zainsk SDPP 2010

Rehabilitation of 110 kV overhead transmission line at Yuzhnaya - Kovali-1, 2 Substation

Volga Electrical Networks 2009

Development of the external power supply scheme at Ammonia OJSC facility (Mendeleyevsk)

Ammonia OJSC 2009

External heat supply. 2nd stage. Heating networks from the gate valve switching station before the heat point at Nizhnekamsk CHP working site up to 140 at main steam pipeline and the turbine generating unit No.5 in the main building of Nizhnekamsk CHP (the hardware and software package-2)

Nizhnekamsk CHP (the hardware and software package-2)

2009

Development of the external power supply scheme of the facility under construction – Heavy Residue Deep Refi ning Complex at Taif-NK OJSC (Nizhnekamsk) (pre-design)

TAIF-NK OJSC 2009

Development of the external power supply scheme for the electric metallurgical plantTatSteel CJSC (Leninogorsk, Tatarstan)

TatSteel CJSC 2009

Upgrading of chemical water treatment equip-ment (transition of fi lter chains Nos.2 - 9 to counterfl ow chains (Upcore type)

Nizhnekamsk CHP (the hardware and software package-2)

2009

Design stage. 110-220/6 kV main step down substations 1,2,3,4 with 110-220 kV feeding lines of the Complex power supply scheme

TANEKO Refi nery and Pet-rochemical Plant Complex

2008

Project of Automated System for Accounting of Electric Energy

TANEKO Refi nery andPetrochemical Plant Complex

2008

Construction project for 220 kV and 110 kV gas insulated switchgear


2008


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Design stage. In-site power supply.Cogeneration installation.


2008

Design stage. 110-220/6 kV power transmis-sion lines with 220-110 kV feeding lines of the Complex external power supply scheme including development of the design stage for special transition of 220 kV power transmission lines Kama-Complex over the Kama river


2008

Design stage. Heating networks from the border of Nizhnekamsk CHP (the hardware and software package-2) including heating networks up to the border of the Complex


2008

Rehabilitation of the cooling tower No.1including transition to the fi lm-type spray system


Rehabilitation of the cooling tower includingapplication of modern polymer structuralmaterials

Nizhnekamsk CHP 2008

Rehabilitation of BG-1600 cooling tower, st. No.1

Petrozavodks CHP, Branch of Territorial Generating Company-1 OJSCKarekEnergoGeneration Company

2008

Construction of Azino, Savinovo district boiler houses with PTVM-180, GVGM-180 hot water boilers, DE-25 steam boiler

Kazan Heating Networks 2008

Working project for construction of 220 kVopen switchgear with two 125 MVA automatic transformers

Kazan CHP-3 2008


Projects Corporate customer Date

AUTOMATIONOF PROCESSES AND PRODUCTION

DCS for a new power unit at Abakan CHP Yenisei Territorial Gen-erating Company OJSC (Territorial Generating Company-13)

2013

DCS for CCGT-220MW (design and survey work) based on GE hardware and software package

Kazan CHP-22012-2013

A set of works on installation, repair, technical and service maintenance of DCS, Control and Instru-mentation, fi re and security alarm and CCTV for AMAKS gas blocks

Kazan CHP -1Kazan CHP -2Kazan CHP -3 Naberezhnye Chelny CHPZainsk SDPP Yelabuga CHP Nizhnekamsk HPP Nizhnekamsk CHP LLCNizhnekamsk CHP, Territorial Generating Company-16 OJSC

2002-2013

Upgrading of gas pipelines and DCS for Е-160-24-250 GM steam boiler, st. No.1

Naberezhnye Chelny Cardboard and Paper Mill

2013

DCS for 6 power units per 500 MW each, st. No.3, 4, 5, 6,7, 8 based on Ovation hardware and software (Emerson)

SDPP-1, Ekibastuz(Kazakhstan) 2005-2012

Upgrading of the voltage regulator system for hy-draulic generators No.1-16 based on SIMATIC PCS 7 hardware and software package (SIEMENS)

Nizhnekamsk HPP2010-2012

DCS for the gas turbine power plant GTRR-24 MWat Dvurechenskiy oil fi eld

2012

Automatic Control System of К-205 turbine generat-ing unit, st. No.10 based on Ovation hardware and software package

Verkhniy Tagil SDPP2012

Introduction of automated control, regulation and protection system for R-3,15-1.28/0.2P drive turbine on the base of PCS 7 hardware and software pack-age (Siemens)

Novo-Kemerovo CHP

2012

Upgrading of TGM-84 B boiler unit, st. No.10 includ-ing installation of new AMAKS gas blocks

Kazan CHP-12012

DCS for the boiler unit based on the hardware and software package (Siemens)

Tatneft Neftekhimservis OJSC

2012

Introduction of the frequency-regulated drive system at water supply pumping units in the south-western and north-eastern parts (Naberezhnye Chelny)

Chelnyvodokanal CJSC

2011

Automatic Frequency and Active Power Regulation System for 11 power units per 200 MW st. no. 2, 3, 4, 5, 6, 7, 8, 9, 10, 11,12 based on Ovation hardware and software package (Emerson)

Zainsk SDPP

2004-2011

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Installation of variable frequency drives for pumps network

Novo-Sterlitamack CHPKumertau CHP Salavat CHP Sterlitamack CHP

2011

Installation of Automated Systems for Commercial Metering of Electric Energy at BSI Substation, Shilna Substation, ZYAB Substation, Chulman Substation, KBK Substation, Centre Substation, Tukayevskaya Substation, Pervomayskaya Substation, Chelny Substation, 35 distribution substations, 85 heating substations

Naberezhnye Chelny Electrical Networks

2011

The main control board building. Upgrading of the main control board including installation of the automated system of frequency discharge based on microprocessor protection

Kazan CHP

2011

The control system for the main assembly line GSK-1

KAMAZ OJSC2011

Construction of the integrated security system for bridge crossings

A bridge crossing over the Vyatka river A bridge crossing over the Volga river

2009-2011

Automated Ignition Control System for TPE-208 type burners at the power unit st. No.3 based on SIMATIC PCS 7 hardware and software (Siemens)

Smolensk SDPP2010

DCS for the boiler unit No.5 based on SIMATIC PCS 7 hardware and software (Siemens)

Mariy Pulp and Paper Mill2010

Information Display System for the main control panel at Nizhnekamsk HPP

Nizhnekamsk HPP2010

Automated Regulation System for the boiler unit No.13 based on SIMATIC PCS 7 hardware and soft-ware package (Siemens)

Aktau, CHP-2(Kazakhstan) 2010

Automated Control System for heat supply of North-Eastern and South-Western Districts of Naberezh-nye Chelny based on SIMATIC WinCC software (Siemens). The system control centre.

Naberezhnye Chelny Heat Distribution Company OJSC

2009-2010

Technical re-equipping of power plant perimeter defense including the personnel access control system, CCTV system based on ITV equipment

Zainsk SDPP2009

Technical re-equipping of the fuel and lubricant storage (Automated Control System for tank levels, gas analyzers, fi re alarm, ventilation) based on SIEMENS equipment

Begishevo Airport

2009

Development and introduction of Substation DCS (design, supply, installation, adjustment)

110 kV LeninskayaSubstation110 kV SevernayaSubstation110 kV Vostochnaya Substation

2008-2009



Automated System for Electric Energy Account-ing for Refi nery and Petrochemical Plant Complex (project) based on SIEMENS equipment

TANEKO Refi nery and Petrochemical Plant Complex OJSCNizhnekamsk

2008

Full-scale automated system for the chemistry department based on equipment by SIEMENS,KER-Avtomatika

Kazan CHP-1 Kazan CHP-3Nizhnekamsk CHPZainsk SDPP

2007-2008

Automated data acquisition for calculation of tech-nical and economic indicators of the power plant (14 power boiler units, 11 turbine generating units, balance-of-plant equipment) based on equipment by Krug Scientifi c and Production Company, Volmag CJSC

Naberezhnye Chelny CHP

2007-2008

Development and installation of the Automated system for Accounting of power resources.Introduction of heat energy and hot water metering stations in apartment buildings based on equipment by Vzlyot CJSC

630 apartment buildings (Naberezhnye Chelny)

2007-2008

Analysis of equipment operational modes, develop-ment of project documentation for a frequency-regulated electrical drive installation

800 central heat supply stations in Moscow 2007-2008

The automatic fi re alarm and fi re extinguishing system

Nizhnekamsk HPP Kazan CHP-3 Naberezhnye Chelny CHP

2007-2008

The automatic regulation system for the power plant with cross links (3 energy boiler units BKZ-420 and 3 turbine generating unit PT-60, PT-80) based on Ovation hardware and software package (Emerson)

Priufi mskaya CHP

2007-2008

The automated system of the supervisory control of the poultry processing plant

Chelny-Broiler LLCNaberezhnye Chelny

2007-2008

The automation system for gas distribution plants based on SIEMENS and KER-Avtomatika equipment

Kazan CHP-3 Nizhnekamsk CHPZainsk SDPP

2007

DCS for 50 MW gas turbine unit based on OVATION hardware and software package (EMERSON)

Kazan CHP-12005

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DCS for a new power unit at Abakan CHP Yenisei Territorial Gen-erating Company OJSC (Territorial Generating Company-13)

2013

DCS for CCGT-220MW (design and survey work) based on GE hardware and software package

Kazan CHP-22012-2013

A set of works on installation, repair, technical and service maintenance of DCS, Control and Instru-mentation, fi re and security alarm and CCTV for AMAKS gas blocks

Kazan CHP -1Kazan CHP -2Kazan CHP -3 Naberezhnye Chelny CHPZainsk SDPP Yelabuga CHP Nizhnekamsk HPP Nizhnekamsk CHP LLCNizhnekamsk CHP, Territorial Generating Company-16 OJSC

2002-2013

Upgrading of gas pipelines and DCS for Е-160-24-250 GM steam boiler, st. No.1

Naberezhnye Chelny Cardboard and Paper Mill

2013

DCS for 6 power units per 500 MW st. no. 3, 4, 5, 6,7, 8 based on Ovation hardware and software pack-age (Emerson)

SDPP-1, Ekibastuz(Kazakhstan) 2005-2012

Upgrading of the voltage regulator system for hy-draulic generators No.1-16 based on SIMATIC PCS 7 hardware and software package (SIEMENS)

Nizhnekamsk HPP2010-2012

DCS for 24 MW gas turbine power plant Dvurechenskiy oil fi eld 2012

Automatic Control System of К-205 turbine generat-ing unit, st. No.10 based on Ovation hardware and software package

Verkhniy Tagil SDPP2012

Introduction of automated control, regulation and protection system for R-3,15-1.28/0.2P drive turbine on the base of PCS 7 hardware and software pack-age (Siemens)

Novo-Kemerovo CHP

2012

Upgrading of TGM-84 B boiler unit, st. No.10 includ-ing installation of new AMAKS gas blocks

Kazan CHP-12012

DCS for the boiler unit based on the hardware and software package (Siemens)

Tatneft Neftekhimservis OJSC

2012

Introduction of the frequency-regulated drive system at water supply pumping units in the south-western and north-eastern parts (Naberezhnye Chelny)

Chelnyvodokanal CJSC

2011

Automatic Frequency and Active Power Regulation System for 11 power units per 200 MW st. no. 2, 3, 4, 5, 6, 7, 8, 9, 10, 11,12 based on Ovation hardware and software package (Emerson)

Zainsk SDPP

2004-2011


Upgrading of 6 kV generator switchgear No.2 equipment and electric power equipment of the water boiler house

Kazan CHP-1 2010

Rehabilitation of Central Substation, Southern Substation including installation UPK-TS equipment (design, installation, adjustment)

Kazan electricalnetworks

2010

Rehabilitation of electrical equipment at power plants (circuit breakers)Replacement of MV-220kV 296 circuit breaker, Unit No.6 for SF-6 circuit breaker including replacement of disconnectors (Moscow CHP-23)

Moscow CHP-23 2010

Rehabilitation of UNITROL 1000 excitation system for turbine generating units TG-1 and TG-2

Sealtek CJSC 2010

Upgrading of GSP-900-100094 type generator, improvement of excitation systems for the backup exciter No.1

Territorial Generating Company-16 OJSC

2010

Upgrading of 110 kV closed switchgear including in-stallation of SF-6 circuit breakers and microproces-sor protections of the cells Nos. 9, 10, disconnec-tors, current transformers of the cell No. 36 (TAP-1) (2nd startup package - the cell No.10, 3, the startup package - the cell No.36)


2010


ELECTRICAL ENGINEERING

Construction of 500 kV “new generation” electrical substation in Alabuga free economic zone

Yelabuga ElectricNetworks

2012-2013

Rehabilitation of 500 kV Kinderi Substation (Kazan) Kazan electrical networks 2012-2013

Upgrading of the voltage regulator system for hydraulic generators No.1-16

Nizhnekamsk HPP 2012

Construction, erection and pre-commissioning work: A turbine of Unit st. No.12 Upgrading of the turbine generating unit including replacement of culverts, the brush contact unit and the thyristor excitation system

Zainsk SDPP 2012

Construction, erection and pre-commissioning work for 110 kV open switchgear. Upgrading of Zapadnaya cells, 1,2 of the electric network at Kazan CHP-2

Kazan CHP-2 2012

Rehabilitation 220 kV open switchgear at 220/110/35/6 kV Pismyanka Substation, construc-tion of 2-circuit overhead transmission line (split of 220 kV Uzlovaya-Abdrakhmanovo-Bugulma over-head transmission line with overhang to Pismyanka Substation) for power supply of Electric Metallurgi-cal Plant (TatSteel CJSC).

Bugulma electricalnetworks

2011

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Installation of protections from single-phase fault, units 6, 7, 8 of the gas turbine for Penza Branch of Territorial Generating Company-6 OJSC (design, installation, adjustment)


2010

Rehabilitation 110/35/10 kV Nurlat-NovayaSubstation with 110-35-10 kV overhang

Chistopol electrical networks

2010

Rehabilitation of KSO-10 kV power equipment chambers in Sewage pumping station-10 (design, installation, adjustment)

Water supply, sewerage and power facilities OJSC

2010

Upgrading of turbine generating units, st. No.2, 3, 5-12 including introduction of the partial discharge monitoring system in the stator winding

Zainsk SDPP 2010

Upgrading of 110 kV open switchgear including replacement of circuit breakers for SF6 for micro-processor protection (cells Nos.1, 2, 4)


Rehabilitation of existing automatic devices for un-loading at overloads of 220 kV overhead transmis-sion lines (Kinderi Substation) and implementation of automatic devices for unloading at overloads of 220 kV overhead transmission lines (Zelenodolsk Substation) (design, installation, adjustment)

Volga Electrical Networks 2010

Rehabilitation of equipment at 500 kV open switch-gear (Kinderi Substation) including replacement of TT-500 kV (design, installation, adjustment)

Kazan electricalnetworks

2010

Technical re-equipping of 6 kV switchgear and control gear (27 cells)

Nizhnekamsk HPP 2009

Upgrading of 110 kV open switchgear including installation of current measuring devices and coupling capacitors

Nizhnekamsk CHP 2009

Major repairs of VVB 220 kV switches, 220 kVdisconnect switches, 35 kV air blast switches

500 kV BugulmaSubstation

2009

Major repairs of the earthing circuit9 substations of Bugulma Electrical Networks

2009

Major repairs of electric equipment at 35 kV open switchgear and 6 kV closed switchgear

Mikulino Substation 2009

Major overhaul with installation of new remote control systems

Substation of Nizh-nekamsk electrical net-works, Bugulma electrical networks, Almetyevsk electrical networks, Naberezhnye Chelny electrical networks

2009

Maintenance of remote control systems

Substation of Nizh-nekamsk electrical net-works, Bugulma electrical networks, Almetyevsk electrical networks

2009


ENERGOTECHNOLOGICAL AUDIT

EXPERIENCE OF INTERNATIONAL PROJECTS


Technical survey and development of construction specifi cations and tender documents

CHP at the oil refi nery plant (Aden,Republic of Yemen)

2010

Development of the feasibility study for replace-ment and development of generating capacities

MAEK Kazatomprom LLP 2010

Integrated service “Consultant Expert”: expert ex-amination development of the project — tendering process in the interests of the Customer — selection of a Contractor — rehabilitation support — facility commissioning — turnkey operation

CHP of PakSteelSteelworks (Pakistan)

2007-2009

Integrated survey of power equipment and consult-ing services for upgrading of the existing CHP with the purpose to bring performance up to design capacity

CHP of PakSteelSteelworksPakistan Steel (Pakistan)

2007

Integrated survey of power equipment Fria CHP (Guinea) 2007

EXPERIENCE IN RUSSIAN PROJECTS (BRIEF EXTRACTION FROM THE REFERENCE LIST)


Integrated survey of Nizhny Novgorod SDPP named after Vinter including consideration of the Electric Plant upgrading variants

Ost West Capital LLC 2009-2010

Energy survey of the electric part of Saphyan OJSC enterprise including development of new power supply circuit solutions for a new production line, development of the energy certifi cate

Sakhyan OJSC 2009-2010

Diagnostics of technical devices at 110/10/6kV Substation, main step down substation-1

Southern Branch of Gasprom Energo OJSC

2009

Thermovision inspection 500 kV, 220 kV overhead transmission line

Volga Main Power Net-works, Branch of Federal Grid Company of Unifi ed Energy Systems OJSC

2009

Integrated survey of 35kV overhead transmission lines including thermovision inspection and inspec-tion of the technical state of the construction part of the overhead transmission line poles

Northern Caucasus Branch of Gasprom Energo OJSC

2009

Technical inspection of condensate pipelineHelium Plant, Kargaly CHP, South Ural Branch of Gasprom Energo OJSC

2009

Energy auditSouth Ural Branch of Gasprom Energo OJSC

2009

Energy inspectionKrasnoselskiy Jewellery Works

2008

Technical auditTPP 40-160 of the Indus-trial Logistics PackageSevernoye Domodedovo

2008

Development of standards of harmful emissions from boilers st. Nos.1-16

Nizhnekamsk CHP-1 2008

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электротехнического оборудованияПредприятия МЭС Волги 2007

Экспертиза промышленной безопасности горелочных устройств блоков к/а типа ПК-47 ст.№№3,4 Заинской ГРЭС

Заинская ГРЭС 2007

Разработка электронной схемы теплоснабжения района, города, предприятия с оптимизацией режимов работы теплосети и загрузки оборудования генерирующих мощностей

Тепловые сети городов и населенных пунктов Татарстана

2007

Комплексное обследование электротехнического оборудования

МЭС Волги 2007

Двухтопливный генератор на базе двигателя «КАМАЗ»

Новая разработка с целью выхода на рынок малой генерации

2007

Выявление технического состояния и условий эксплуатации тепловой изоляции энергоблока ст. № 6 (дубльблок) с составлением паспортов

Кармановская ГРЭС 2006

Обследование технического состояния и паспортизация тепловой изоляции, обмуровки основного оборудования и трубопроводов энергоблока ст. № 5

ОАО «Каширская ГРЭС-4»

2006

Энергетическое обследование ООО «Завод Эластик» 2006

Расчет и оптимизация работы теплосети от единого источника

Тепловые сети городов и населенных пунктов

2006

Паспортизация тепловой изоляции котлоагрегата ТП-87, турбоагрегата ПТ-60-130 с отнесенным к ним оборудованием – энергоблок ст.№ 3

Ижевская ТЭЦ-2 2005

Энергетическое обследование Котельная ВНИИР 2005

Экспертиза промышленной безопасности деаэратора высокого давления

Нижегородская ГРЭС 2005

Энергетическое обследование

Альметьевское ЛПУМГ ООО «Таттрансгаз», котельная ОАО «Казанский лен»

2004

Экспертиза промышленной безопасности котлов, сосудов

Сормовская ТЭЦ, Агрокомбинат «Майский»

2004

Экспертиза промышленной безопасности котлов, сосудов

Нижегородская ГРЭС, АПК «Казанский лен»

2003

Энергетическое обследование«Сантехприбор», ОАО «Камаз»

2002

Разработка нормативов вредных выбросов в атмосферу от котлов ст.№№1-16

Нижнекамская ТЭЦ-1 2001

Экспертиза промышленной безопасности котлов

Новочебоксарская ТЭЦ-3 2001



Primary, repeated surveys (energy audit) of enter-prises’ power utilities. Tatenergo OJSC

9 enterprises of Grid Com-pany OJSC, 9 enterprises of Generating Company OJSC, enterprises of Heat Distribution Company OJSC

2001-2009

Technical diagnostics and inspection of boiler metalwork

Cheboksary CHP-2, Naberezhnye Chelny Card-board and Paper Mill

2000

Technical diagnostics of boilers, economizersBoiler houses at Kazan Concrete Goods Plants

1999

Performance adjustment of DKVР-10/13 type boil-ers, st. No.2

Minnebayevo GasProcessing Plant

1998

Technical diagnostics of boilers, economizersBoiler house of Teks OJSC, Dubniki Brewery

1997

Thermovision inspection of chimneys Nos.1, 2, the boiler unit st. No.5. Finding of leakages of turbines st. No.4, 5 into the vacuum system with a halogen leak detector

CHP at Novolipetsk Metal-lurgical Combine OJSC

1996

Commissioning trials of PTVM180 boiler, st. No.2

Azino-2 District Boiler House, Kazan Heating NetworksTatenergo OJSC

1994

Development if parameter charts for operation of DKVР-10/13, DKVР-6,5/13 type boilers at the industrial boiler house

Kazan Slaughtering and Meat Processing Plant OJSC

1992

Operational tests of boilers at industrial boiler houses

Scientifi c Production Asso-ciation named after Lenin, Zarya Confectionary Plant

1991


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Welcome to cooperation!Welcome to cooperation!

www.ker-eng.com

KER-ENGINEERINGKER-ENGINEERINGGROUP OF COMPANIESGROUP OF COMPANIESKER-ENGINEERING GROUP OF COMPANIES

KER-ENGINEERING GROUP OF COMPANIES

KER-ENGINEERING LLC

Yamashev av., 37b, Kazan,

Republic of Tatarstan, Russia, 420080

tel.: +7 (843) 557-62-05,

fax: +7 (843) 557-62-07

[email protected]

www.ker-eng.com

BRANCHES

TATNIPIENERGOPROM

(Kazan)

tel.: +7 (843) 557-62-05,

fax: +7 (843) 557-62-07

[email protected]

KER-AVTOMATIKA

(Naberezhnye Chelny)

tel.:+7 (8552) 39–53–54,

fax: +7 (8552) 39–42–78

[email protected]

ENGINEERING CENTRE

ENERGOPROGRESS

(Kazan)

tel.: +7 (843) 519-37-59,

fax: +7 (843) 544-17-92

[email protected]

KER-NALADKA

(Kazan)

tel.: +7 (843) 299-43-58,

fax: +7 (843) 299-51-17

[email protected]

REPRESENTATIVE OFFICE IN MOSCOW

tel.: (495) 737-08-64

[email protected]

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