Keith Ridgeway AMRC with Boeing Applying Technology.

31
Keith Ridgeway AMRC with Boeing Applying Technology

Transcript of Keith Ridgeway AMRC with Boeing Applying Technology.

Page 1: Keith Ridgeway AMRC with Boeing Applying Technology.

Keith RidgewayAMRC with Boeing

Applying Technology

Page 2: Keith Ridgeway AMRC with Boeing Applying Technology.

Applying Technology

Page 3: Keith Ridgeway AMRC with Boeing Applying Technology.

AMRC with Boeing

Rolls Royce Factory of the

Future

Composite Centre

Assembly Structural Testing

AMRC

Page 4: Keith Ridgeway AMRC with Boeing Applying Technology.

Partners

Page 5: Keith Ridgeway AMRC with Boeing Applying Technology.

A global Research Centre devoted to the Research and Development of;

new means,methodologies,tools andtechniques to

advance Manufacturing Technology.

What is the AMRC?

Page 6: Keith Ridgeway AMRC with Boeing Applying Technology.
Page 7: Keith Ridgeway AMRC with Boeing Applying Technology.

Case study: Titanium Fan Disk

• Original – Time per slot = 54 mins

• Achieved– Time per slot = 1.5 mins

Page 8: Keith Ridgeway AMRC with Boeing Applying Technology.

Transferring Technology“HPDM will halve the current value add time & double the

productivity at zero consumable cost difference and achieve world class process capability”

AMRC

Pre-Prod.

New UK High Value Manufacturing FacilityRolls-Royce Trent large civil engine family –

Fan disc

14

Page 9: Keith Ridgeway AMRC with Boeing Applying Technology.

The most important graph ever

Page 10: Keith Ridgeway AMRC with Boeing Applying Technology.

Process Damping

Page 11: Keith Ridgeway AMRC with Boeing Applying Technology.

Tombstone with Tuned-MassDamper

Page 12: Keith Ridgeway AMRC with Boeing Applying Technology.

Machining fixture

Page 13: Keith Ridgeway AMRC with Boeing Applying Technology.

Patented casing fixture

Page 14: Keith Ridgeway AMRC with Boeing Applying Technology.

Off-Line Part Load/Unload Station

Siemens 840D CNC

Tilting Spindle Configuration

Selection of Spindle Power & Speed

Rotary Table

Expandable Tool Storage Modules

Automatic Work Changer

Expandable Pallet Storage

Stations

Machining Centre Anatomical View

Page 15: Keith Ridgeway AMRC with Boeing Applying Technology.
Page 16: Keith Ridgeway AMRC with Boeing Applying Technology.
Page 17: Keith Ridgeway AMRC with Boeing Applying Technology.

Large Component Machining

Page 18: Keith Ridgeway AMRC with Boeing Applying Technology.
Page 19: Keith Ridgeway AMRC with Boeing Applying Technology.
Page 20: Keith Ridgeway AMRC with Boeing Applying Technology.

Large milling and boring

Page 21: Keith Ridgeway AMRC with Boeing Applying Technology.

Novel Machining

Page 22: Keith Ridgeway AMRC with Boeing Applying Technology.

Where and what next?

Page 23: Keith Ridgeway AMRC with Boeing Applying Technology.

Development on the AMP

Page 24: Keith Ridgeway AMRC with Boeing Applying Technology.
Page 25: Keith Ridgeway AMRC with Boeing Applying Technology.
Page 26: Keith Ridgeway AMRC with Boeing Applying Technology.

Nuclear AMRC

Page 27: Keith Ridgeway AMRC with Boeing Applying Technology.
Page 28: Keith Ridgeway AMRC with Boeing Applying Technology.
Page 29: Keith Ridgeway AMRC with Boeing Applying Technology.
Page 30: Keith Ridgeway AMRC with Boeing Applying Technology.
Page 31: Keith Ridgeway AMRC with Boeing Applying Technology.

THANK-YOU