KBR’s Transport Gasifier (TRIG™): Market Projection and ...

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KBR’s Transport Gasifier (TRIG™): Market Projection and Project Updates Ron Gualy Vice President Technology, Coal Monetization

Transcript of KBR’s Transport Gasifier (TRIG™): Market Projection and ...

Page 1: KBR’s Transport Gasifier (TRIG™): Market Projection and ...

KBR’s Transport Gasifier (TRIG™): Market Projection and Project UpdatesRon GualyVice President Technology, Coal Monetization

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Energy Market Projections

Coal will remain as one of the major energy sources worldwide in the next 20 years

Robust consumption and production growth worldwide for coal in 2010

30%

28%

22%

14%

Quadrillion Btu

38%

25%

21%

10%6%

Liquids

Coal

Natural gas

Renewables

6%Nuclear

history projections

2010 Consumption Growth Rate by Fuel

Coal 7.6%Natural Gas 7.4%Oil 3.1%Hydroelectric 5.3%Nuclear 2%Source: BP Statistical Review of World Energy 2011

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Global Fossil Fuel Reserves

Reserves-to-Production Ratios (Years)

4659

118

0

50

100

150

Oil Natural Gas Coal

Year

s

Source: BP Statistical Review of World Energy 2011

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Fuel Prices History and Projection

0

4

8

12

16

20

2005 2010 2015 2020 2025 2030

Year

Pric

es F

orec

ast

($/M

MB

TU)

Energy Sources

Coal

A low cost energy source 

A stable and secure  feedstock option

Source: Annual Energy Outlook 2011, EIA

CERA

Crude Oil

Natural Gas (LNG)

Coal (Low Rank)

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USA and World Coal Pricing

• Low rank coal prices are lower and provide a better cost per unit of energy than higher rank coals

• A parallel can be drawn between the utilization of low rank coal vs. high rank with the heavy crude oil and sweet crude oil exploitation and production

• The feedstock differential with a manageable investment cost is the key business opportunity to utilize low rank coal

2035

$ U.S. per MMBTU

2008 2017 2026

Coal Price by Type in USData Source: EIA

Bituminous

Lignite

Sub-bituminous

2009

$ U.S. per MMBTU

1990 1997 2004

World Prices for Various Bituminous Coals

Northwest Europe market price

Japan steam coal import cif price

US Central Appalachian coal spot price index

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USA237 Billion TonnesLow Rank ~55%

Australia76 Billion Tonnes Low Rank ~51%

China115 Billion Tonnes Low Rank ~46%

Russia157 Billion TonnesLow Rank 69%

Total Proved Coal Reserves~ 900 Billion Tonnes Low Rank + High Ash > 50%

Africa32 Billion Tonnes Mostly High Ash

Worldwide Coal Availability

Source: BP Statistical Review of World Energy 2011,Indonesia Geological Agency 2010

Indonesia~21 Billion Tonnes Low Rank ~89%

India61 Billion Tonnes Mostly High Ash

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• Most low rank coals are not tradable in the traditional coal markets due to impurities and other characteristics

• TRIG unlocks the value of low cost, low rank lignite, high ash and high moisture coal

• Huge potential in markets such as China, India, Australia,and Indonesia

Low Rank Coal’s Market Position

55%

51%

46%

China United States

Australia

73%

Indonesia

Low Rank Coal as Percentage of Total Coal Reserves

Source: BP Statistical Review of World Energy 2011Indonesia Geological Agency 2010

89%

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TRIGTM and the Value Chain

CoalSyngas for Power

CTLLiquid Fuels

Chemicals/Fertilizers

SNG

Syngas for DRI / SteelTM

Ash

O2/AirSteam

Coal

Riser

Cyclones

Loop-seal

O2/Air

Standpipe

J-LegJ-Leg

Char

Syngas

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TRIG™ Projects Worldwide

UND TRIG Pilot PlantGrand Forks, ND USA [1990s]

Mississippi Gasification Project Kemper County, MSUSA [2014]

PSDF TRIG Demo UnitWilsonville, ALUSA [1990s]

Boyuan TRIGSunite, Inner Mongolia, China [2013]

Jindal Steel & Power TRIG for DRIAngul, India

TRIG Pilot PlantSouth Korea[2011]

Dongguan TRIG IGCC Guangdong, China [2012]

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Project Updates

Commissioned Early 2011

SK Innovation TRIGTM Pilot Plant

Location Daejeon, South Korea

Capacity 3 MTPD TRIG™ Gasifier

Use •Technology Development

•Feedstock Evaluation Studies

Project Progress

Pilot Plant Commissioned Early 2011

Shakedown Runs Completed

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Project Updates

2012 Start‐up  Plant owned and operated by Dongguan Tian Ming Electric Power Co., Ltd (TMEP)

Location Dongguan, China

Design Capacity

120 MW IGCC 

KBR & Southern Work Scope

•Basic Engineering

•Proprietary Equipment

•Start‐up Services

Project Progress

•Basic and Detailed Design Review Completed

•90% Equipment purchased

•Lead equipment in fabrication

•Site construction in progress

Beijing Guoneng Yinghui Clean Energy Engineering Co., Ltd.Dongguan IGCC Retrofit Project

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Fall 2013 Start‐up First oxygen‐blown TRIG™ gasifier

Berun Holding Group 100 KTA Glycol Project

Location Inner Mongolia, China

Design Feedstock

High ash lignite feedstock from adjacent mine

Design Capacity

35,000 Nm3/hr Syngas

Product Use

Feedstock to 100 KTA Grassroots Ethylene Glycol Plant

KBR Work Scope

•Basic Engineering

•Proprietary Equipment

•Start‐up Services

Project Progress

Basic Engineering and Detailed Engineering of TRIGTM Gasifier issued

Project Updates

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2014 Start‐up Plant owned and operated by Mississippi Power Company (MPC) and the Southeast Mississippi Electric Power Authority (SMEPA)

Location Kemper County, Mississippi

Design Feedstock

Lignite feedstock from adjacent mine

Design Capacity

582 MW IGCC

Design Highlight

65% Carbon Capture

Project Progress

Construction in progress

Kemper County IGCC  Project

Project Updates

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Project Updates —New Award

New Gasifier Contract by Jindal Steel & Power Ltd. for Direct Reduction of Iron ProjectLocation Angul, India

Design Feedstock

Angul High Ash Coal(~40% Ash Content)

Design Capacity

360,000 Nm3/hr Syngas   (3 x 120,000 Nm3/hr syngas gasifier)

Product Use

Reducing Gas for Direct Reduction of Iron (DRI)

KBR Work Scope

•Licensing 

•Basic Engineering

•Technical Services 

•Proprietary Equipment

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KBR TRIGTM an Efficient & Reliable Choice

Technology

Own orLicensed

Studies

ScopingConceptualFeasibility

Engineering

BasicDetailed

FEED

Procurement Construction Operate

Maintain

Delivery of the Total PlantStart-Up

Commission

Revamp

Debottleneck

Turnaround

KBR provides the Full Spectrum of Services