2014-03 002.001 ENG

Head Office & Factory153, Jeongdong-ro, Seongsan-gu, Changwon-si, Gyeongsangnam-do

Tel +82 55 280 9206, 9299 Fax +82 55 210 9804

www.wiamachine.co.kr

Overseas Sales Team16F, 37, Cheoldobangmulgwan-ro, Uiwang-si, Gyeonggi-do

Tel +82 31 593 8173

KBN135 SeriesHYUNDAI WIA Heavy Duty Boring Machine

The Heavy Duty Boring Machine KBN135 Series is a high-performance product developed by Hyundai WIA CORP. with years of accumulated expertise and latest technology for maximum productivity.

Technical Leader

KBN135C

mm(in)

kg(lb)

deg

mm(in)

-

rpm

kW(HP)

-

EA

mm(in)

m/min

mm(in)

kg(lb)

deg

mm(in)

-

r/min

kW(HP)

-

EA

mm(in)

m/min

2,000×1,800 (78.7″×70.9″)

10,000 (22,046)

0.001°

Ø135 (5.3″)

NT #50

2,500

22/18.5 (30/25) [26/22 (35/30)]

3 Step Gear

40 [60, 90, 120]

3,000/2,000/1,600/700 (118.1″/78.7″/63″/27.6″)

[4,000/2,500/1,600/700 (157.5″/98.4″/63″/27.6″)]

8/8/8/8

2,000×1,800 (78.7″×70.9″)

15,000 (33,069) [20,000 (44,093)]

0.001°

Ø135 (5.3″)

NT #50

2,500

22/18.5 (30/25) [26/22 (35/30)]

3 Step Gear

40 [60, 90, 120]

3,000/2,000/1,600/700 (118.1″/78.7″/63″/27.6″)

[4,000/2,500/2,000/700 (157.5″/98.4″/78.7″/27.6″)]

10/10/10/8

Pallet Size

Max. Load Capacity

Min. Indexing Angle

Spindle Quill Diameter

Spindle Taper

Spindle Speed

Spindle Power

Spindle Driving Method

Number of Tools

Travel(X/Y/Z/W)

Rapid Feed Rate

Pallet Size

Max. Load Capacity

Min. Indexing Angle

Spindle Quill Diameter

Spindle Taper

Spindle Speed

Spindle Power

Spindle Driving Method

Number of Tools

Travel(X/Y/Z/W)

Rapid Feed Rate

[Option]

[Option]

KBN135

KBN135

The Next Generation Boring Machine To Revolutionize Productivity

KBN135 Series● Single unit bed of X and Z axis for ultra-precision (KB135)

● Movable column structure for high-load, heavy duty cutting needs (KB135C)

● Selectable X and Y axis of up to 1,000mm and 500mm respectably

● 3-step gear drive main spindle for heavy duty cutting

● Optimal boring processing with W-axis maximum travel of 700mm

● Equipped with standard linear scale and rotary scale for ultra-precision

● Standard position encoder installation on B-axis for ultra-precise position feedback

KBN135C

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Heavy Duty CNC Boring MachineKBN135 Series features linear scale and gear type main spindles for both ultra-precision and superb heavy duty cutting, best suited for large parts production.

01 Basic FeaturesThe Most Advanced Mechanism,Revolutionized Productivity & High PerformanceKBN135 Series

Air Semi-Rising Slide WayBy adapting the “Air Semi-Rising Sliding Ways” the load on the X and Z-axis slide way is decreased. By dramatically decreasing the slide way load the X and Z-axis is able to hold tolerance and repeatability over longer cycle times.

TableHighest processing range and highest maximum load in the class, KBN135 Series is the most optimal machine for large parts production, as well as the most convenient to work with.

04

03

Fully Protected SlidecoverEach axis features slidecovers to completely inhibit debris infiltration.

02

SpindleThe KBN135 Series is designed with a 3-step gear drive, providing both high spindle speed and high low end torque.

Linear Scale Rotary Scale

01

Standard Linear & Rotary Scales on All AxisLinear scales on X, Y, and Z axis for ultra-precise position feedback, as well as standard rotary scale on B-axis for highly precise processing.

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Basic Features

KBN135 (Table Moving Type)The all in one structure of X, Z axis bed can maintain the high accuracy even when the machine is moved. (Easy for accuracy adjustment)

01

03

04

02

KBN135C (Columm Moving Type)The Z-axis of the machine is constructed as a moving column.The biggest benefit of a moving column horizontal is the increased rigidity and the reduction in heat generated. Hence, it retains accuracy and repeatability at the highest levels of machining.

Front Facing UtilitiesAir and Oil Lubrication utilities are all located in the front, enabling easy repair and maintenance.

02 High Precision SpindleCutting Edge Design & Optmized Cutting ConditionHeavy Duty Boring MachineKBN135 Series

Gear Type SpindleThe KBN135 Series is designed with a 3-step gear drive, providing both high spindle speed and high low end torque.

SpindleBy using ultra precision class cylindrical roller-bearings, fast acceleration and deceleration of the main spindle is achieved.The spindle head is designed to minimize the heat displacement of main spindle, and with the use of a hydraulic tool lock system the machining stability has been increased.

Power(kW) Torque(N.m)

Spindle Speed (r/min)0

3,677

3,112

2,617

99.38470

2,50071921567.5

KBN135/L/C/CL

26

22

18.5

3,677N.m (Power Up)3,112N.m (30min S3 60%)

26kW (Power Up)

22kW (30min S3 60%)

18.5kW (Cont.)

2,617N.m (Cont.)

Power(kW) Torque(N.m)

Spindle Speed (r/min)0

5,234

4,244

6,0003,5001,150

KBN135/L/C/CL

26

22

18.5

5,234N.m (30min S3 60%)

37kW (30min S3 60%)

30kW (Cont.)

4,244N.m (Cont.)

Spindle Oil CoolingSpindle temperature can be controlled by the use of a spindle Oil chiller.This ensures constant oil temperature and minimizes growth in the spindle due to heat distortion.

20 bar / 30 bar

Thru Spindle CoolantThrough the spindle coolant is available. This is particularly useful for deep hole drilling and helps increase tool life and decrease cycle time.

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Spindle

Special Head

Spindle Clamping UnitA clamping unit has been applied to the W-axis for xtra support in heavy machining applications.

W-Axis Spindle W-axis maximum travel of 700mm makes the KBN135 Series the best boring machine.

700 mm

Angle HeadAngle head comes with rotary body, able to manufacture items perpendicularly to the main spindle, which is connected to arbors that transfer the torque generated from the main spindle motors.

Facing HeadFacing head is attached to the cross section of the main spindles, and features a side plate that allows circumferential machining for manufacturing spiral processing.

Machining is seamless especially for manufacturing items such as large valve flanges

Angle Head Specifications

- Length : 500 mm, 800 mm- Angle : 90°, 180°, 270° or or any other customer needs

SpecificationsRadial Transverse

Max. Rotation

Body Diameter

ax. Cutting Diameter

Feed Ratio (Quill:Slide)

Clamping Bolt

T-Slot Distance

Machine Weight

160 mm

170 rpm

Ø600

Ø920

1:2

4-M20

190 mm

320 kg

Length

Spindle Speed

Speed Ratio

Lubrication

Tool Change

Tool Shank

Tool Clamping

Max. Tool Weight

Machine Weight

500 mm

500 rpm

1:1

Grease

Manual

BT50

Bolting (M24)

20 kg

230 kg

Specifications

03 Magazine & TableHigh Productivity Achieved with High Rigidity, Accuracy MachiningKBN135 Series

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ATC & MagazineTool magazines can be supplied to hold 40(Std.), Max. 120(Option) tools. Each magazine uses the fixed address method for easy loading convenience. A servo motor is used to guarantee quick tool selection.The double arm ATC provides fast and reliable tool changes to help reduce machining cycle times

(KBN135C : 40 Tool Standard / 60 Tool Option)

B-Axis Control NC Rotary Table The B-axis rotary encoder has been applied as standard equipment allowing the table to be positioned between 0.001˚ and 90˚.

B-Axis Spur Gear (KBN135C)

The B-axis is driven by a spur gear to improve productivity, and increase the table positioning speed.

Core Unit

◉ Machine Dimensions According to Magazine Selection (KBN135)

40 Tool : 6,900 mm 60 Tool : 7,300 mm 90 Tool : 8,275 mm 120 Tool : 9,250 mm

◉ Table Size : 2,000×1,800 mm ◉ Max. Load Capacity

KBN135 : 10,000 kg

KBN135C : 15,000 [20,000] kg

◉ Mini. Indexing Angle

0.001°/ 90° (Locating Pin)

KBN135C(Expand Type) : 20,000 kg

20 Ton

830 mm

04 Machining AreaThe Best Performance, Powerful CuttingCNC Boring MachineKBN135 Series

◉ Processing Expand Type Structure

Ø4,760

1,82

5 m

m

KBN135

KBN135C

ITEM X-axis Y-axis Z-axis W-axis

ITEM X-axis Y-axis Z-axis W-axis

Standard 3,000 2,000 1,600 700

Expansion 4,000 2,500 - -

Standard 3,000 2,000 1,600 700

Expansion 4,000 2,500 2,000 -

2000

(Y-A

xis S

troke

)

Y-Axis Ref. Point

600 (Max. Tool Length )

1715

(with

Ø55

00)

1825

(with

Ø47

60)

Unlim

ited

(with

Ø41

00)

Ø5500

Ø4760

1600(Z-Axis Stroke)

2675

4275

1425

(W-Axis=0) Spindle Nose

MAX. Ø4100

Ø250 (Max. Tool Dia.)

1170

2770

1600 (Z-Axis Stroke)

Table

KBN135Z-Axis Ref. Point KBN135C

Z-Axis Ref. Point

KBN135 / KBN135C

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Machining Area

Qill : 0 mmSpeedcutting depthFeedNo. of bladesTool Dia.

450 rpm6 mm

320 mm/min10 ea

160 mm

Qill : 300 mmSpeedcutting depthFeedNo. of bladesTool Dia.

450 rpm5 mm

320 mm/min8 ea

160 mm

❖ The above result might be different by types of processing circumstance

Face Milling Capability (KBN135)

Material : SM45CSpeedSide cutting depthFeedBoring LengthBoring Dia.

450 rpm0.3 mm

50 mm/min250 mm

Ø45

(W-Axis 700mm: clamped at Ø45.0 with 0.3mm unilateral cut, then unclamped with 0.2mm unilateral cut)

Boring Capability (KBN135)

A B C X

Y

Measuring Position

A

B

C

Single Point Error (A)

3-Point Error (A/B/C)

SS400 (Structural Rolled Steel) SS400 (Structural Rolled Steel)

▶ Excellent Machined Quality ▶ Excellent Machined Quality

W-Axis : 0 mm W-Axis : 700 mm (Clamp) W-Axis : 700 mm (Unclamp)

X-Axis Y-Axis X-Axis Y-Axis X-Axis Y-Axis

Ø45.477 Ø45.477 Ø45.047 Ø45.047 Ø45.445 Ø45.444

Ø45.475 Ø45.475 Ø45.044 Ø45.044 Ø45.438 Ø45.438

Ø45.438 Ø45.438 Ø45.037 Ø45.037 Ø45.433 Ø45.432

0 0 0.001mm

0.009mm 0.010mm 0.012mm

Intelligent Machining

Machine Monitoring

High Precision

High Productivity Energy Savin

g

HW-TM | HW-MCS | HW-A

FC

HW-TOM

| HW-WCM | HW-TIDMHW-ESS

User Friendly

HW-MMSHW-TDC | HW

-WARM

UP

HYUNDAI WIA Smart System for Boring Machine

User Convenience

HW-eDNC

HW-MCG

Faster processing programming and enhanced processing accuracy are possible through HYUNDAI WIA Smart System. It also maximizes productivity through equipment monitoring and environment-friendly software.

HW-eDNCHYUNDAI WIA ethernet Direct Numerical Control

This software transmits and receives the CNC of processing equipment, the processing program and the NC data on a PC through the internet or serial communications, while managing the processing program of the CNC memory.

HW-MMSHYUNDAI WIAMachine Monitoring System

This software is for remote control monitoring of equipment status (mobile, PC.) It checks and manages the state of multiple pieces of equipment and the progress of rocessing on a real time basis.

05 Smart SystemSoftware for Smart Operating and MachiningKBN135 Series

HW-TDCHYUNDAI WIA Thermal Displacement Compensation

Software that measures the changes in the external environment as well as heat emission during processing to help in reducing thermal displacement.

HW-ESSHYUNDAI WIAEnergy Saving System

This is an environment-friendly power reduction software reducing the standby power unnecessarily wasted in the equipment waiting for a processing operation.

HW-TMHYUNDAI WIATool Monitoring

This is an equipment-monitoring software which checks the overload, attrition and possible damage of equipment by analyzing the spindles and the output load of the feed shaft generated during a processing operation.

HW-MCGHYUNDAI WIAMachine Guidance

NC-installed software featuring operation, maintenance, management monitoring and many more user-friendly systems.

HW-WARMUPHYUNDAI WIA WARMing Up

Warm-up software that measures main spindle halt and system warm-up time.

HW-TOMHYUNDAI WIATool Offset Measurement

User-friendly GUI software indicating tool length, diameter, and damage

HW-WCMHYUNDAI WIA Work Coordinate Measurement

User-friendly GUI software that features material coordinate system measuring

HW-AFCHYUNDAI WIAAdaptive Feed Control

Software that controls the feed automatically to maintain certain processing overload to extend tool life as well as productivity.

HW-MCSHYUNDAI WIAMachining Condition Selection

The software that sets cutting and feeding parameters according to different processing (speed, degree, quality)

HYUNDAI WIA Smart System

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User ConvenienceVarious Devices for User Friendly

Touch SensorWork piece coordinate values can be set automatically using the optional spindle probe.

TLM - Laser & TouchTool lengths and diameters can be set automatically using the optional tool setter. This can also be used to monitor tool wear and detect broken tools.

Measuring Device Chip Conveyor

06KBN135 Series

Laser Type

Touch Type

Centralized Control PanelThe Centralized Control Panel reduces the operator’s unnecessary activity, and is designed to be highly controllable. Also, the movable MPG as a standard promotes accessibility to workpieces.

KBN135 >> KBN135C >>

Pendant Type Panel

Chip DisposalChip evacuation is achieved by the us of screw type chip augur system.

•Hinge Belt Type : Show highly efficiency when treating lots of chips synthetic chip treatment, collective chips.

•Scraper Type : Facilitate to treat chip shortly cut.•Drum Filter Type : Have advantage in precision because chips are not introduced

to coolant nozzle.

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Optional

Splash Guard

A-Type Table Around Cover

KBN135 : ○ KBN135C : ○※ Cannot open or close on KBN135

B-Type Coolant Protect Cover

KBN135 : Х, KBN135C : ○

C-Type Safety Fence

KBN135 : Х, KBN135C : ○※ KBN135 can be installed when Side Cover is not selected

D-Type B+C Type

KBN135 : Х, KBN135C : ○※ KBN135 can be installed when Side Cover is not selected

Standard & Optional

2,500rpm (22/18.5kW)2,500rpm (26/22kW)Spindle Cooling SystemW Axis Support SleeveATC

ATC Extension

Tool Shank Type

Heavy Weight ToolU-Center

Stud Bolt Collet Change

Facing HeadFacing Tool HolderTelescopic Tool Holder

Angle Head

Auto Indexing HeadTable & ColumnAPCTap TypeE TableT-Slot TableB Axis TableX Axis ExtensionY Axis ExtensionZ Axis ExtensionIndex Pin (4X90')Table Auto Clamp DeviceCoolant SystemCoolant DeviceShower Coolant

Spindle Thru Coolant

Gun Coolant(Only for Coolant Device)Air GunCutting Air BlowTool Measuring Air Blow (Only for TLM)Coolant Chiller (Only for Coolant Device)Chip Disposal

Coolant Tank

Cabin Screw Chip Conveyor

Chip Conveyor(Hinge/Scraper)-Only for Coolant Device

Chip Wagon

Safety DeviceFront Full CoverTable Around Cover (Only for Thru. Coolnat)Extension Table Around CoverSafety FenceS/WMachine Guidance (HW-MCG) : FANUCTool Monitoring (HW-TM) : FANUCTool ID Manager (HW-TIDM)DNC Software (HW-eDNC)Spindle Heat Distortion Compensation (HW-TDC)Spindle Warm up Function (HW-WARMUP)Energy Saving System (HW-ESS) : FANUCMachine Monitoring System (HW-MMS)Tool Offset Measurement (HW-TOM) : FANUCWork Coordinate Measurement (HW-WCM) : FANUCMachining Condition Selection (HW-MCS) : FANUCAdaptive Feed Control (HW-AFC) : FANUC

Gear (3 Step)Gear (3 Step)

406090120BT50CAT5030kgD'andrea45°60°90°

500mm800mm730mm

0.001°4,000mm2,500mm2,000mm

20bar30bar

400ℓ500ℓ

Rear(Left)Left(Front)Left(Rear)Std.(180ℓ)Swing(200ℓ)Swing Large Size(290ℓ)Large Size(330ℓ)Customized

Spindle ETC

● : Standard ○ : Option ☆ : Prior Consultation - Non Application

KBN135 KBN135C ● ● ○ ○ ● ● ○ ○ ● ● ○ ○ ○ - ○ - ● ● ○ ○ ○ ○ - - ● ● ☆ ☆ ☆ ☆ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ☆ ☆ - - - - ● ● ● ● ○ ○ ○ ☆ - ○ ● ● ● ● ● ● - - ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ☆ ☆ - ○ ● - ● ● ○ - ○ - ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ☆ ☆ ● ● ○ ○ ☆ ☆ ○ ○ ○ ○ ○ ○ ☆ ☆ ○ ○ ○ ○ ○ ○ ○ ○ ☆ ☆ ○ ○ ○ ○ ○ ○ ○ ○

KBN135 KBN135C ● ● ☆ ☆ ☆ ☆ ● ● ● ● ● ● ○ ○ ○ ○ ● ● ○ ○ ● ● ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ☆ ☆ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ☆ ☆ ● ● ● ●

☆ ☆

○ ○ ○ ○ ○ ○ ○ ○ ☆ ☆ ● - ☆ ☆ - - ○ ○ ○ ○ ○ ○ ● ● - - ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆

Tool BoxCustomized ColorCAD&CAM SoftwareW Axis Clamp DeviceY Axis Clamp DeviceElectric DeviceCall LightCall LightCall Light & BuzzerWork LightElectric Cabinet LightRemote MPG3 Axis MPGSpindle Load MeterSpindle RPM MeterWork CounterTotal CounterTool Counter

Multi Tool Counter

Electric Circuit BreakerAVR(Auto Voltage Regulator)TransformerFlash Memory CardAuto Power OffBack up Module for Black outMeasuring DeviceWork Measuring DeviceTLM(Marposs/Renishaw/Bloom)Tool Broken Detective DeviceLinear ScaleRotary ScaleCoolant Level Sensor(Only for Coolant Device & Chip Conveyor)EnviornmentAir ConditionerDehumidifierOil Mist CollectorOil Skimmer (Only for Coolant Device)MQL(Minimum Quantity Lubrication)Fixture & AutomationManual Type O/P

Control of Additional Axis

External M code 4ea

I/O Extension (In & Out)

Hyd. DeviceStd. Hyd. UnitCenter Hyd. Supply Device

Hyd. Unit for Fixture

Need for Munsel No.

1Color : ■3Color : ■■■3Color : ■■■B

LED TypeLED TypeDigitalDigitalDigital6ea9ea

50kVA

TouchLaser

X, Y, ZB

1 Axis2 Axis

16Contact32Contact

45bar/200ℓ

45bar70bar100barCustomized

The specifications as above will only serve as a reference.

SPECIFICATIONS

unit : mm(in)External Dimensions

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SPECIFICATIONS

1280

(50.

4)Y

ST.

200

0 (7

8.7)

250

0 (9

8.4)

179 (7)7121 (280.4)

6900 (271.7)

60TOOL ATC : 7300 (287.4)

4300

(169

.3) 4

800

(189

)39

3(1

5.5)

(4)

(47.

2)

100.

5

4800

(189

) 530

0 (2

08.7

)

90TOOLS ATC : 8275 (325.8)

120TOOLS ATC : 9250 (364.2)

6320 (248.8) 7320 (288.2)

60TO

OLS

ATC

252

0 (9

9.2)

40TO

OLS

ATC

416

5 (1

64)

3160 (124.4) 3660 (144.1) 3160 (124.4) 3660 (144.1)

1200

3550

1280

(50.

4)Y

ST.

200

0 (7

8.7)

250

0 (9

8.4)

179 (7)7121 (280.4)

6900 (271.7)

60TOOL ATC : 7300 (287.4)

4300

(169

.3) 4

800

(189

)39

3(1

5.5)

(4)

(47.

2)

100.

5

4800

(189

) 530

0 (2

08.7

)

90TOOLS ATC : 8275 (325.8)

120TOOLS ATC : 9250 (364.2)

6320 (248.8) 7320 (288.2)

60TO

OLS

ATC

252

0 (9

9.2)

40TO

OLS

ATC

416

5 (1

64)

3160 (124.4) 3660 (144.1) 3160 (124.4) 3660 (144.1)

1200

3550

KBN135 (Expand Option)

unit : mm(in)External Dimensions

Upper hydraulic supply device attached height : 3,845mm

KBN135C (Expand Option)

SPECIFICATIONS

60TO

OLS

ATC

429

5 (1

69.1

)

40TO

OLS

ATC

387

5 (1

52.6

)

40TOOLS ATC 5977 (235.3)

60TOOLS ATC 6420.5 (252.8)

7510 (295.7)7893.7 (310.8)

885(34.8)

730

4616

(181

.7)

5113

(201

.3)

5613

(220

.9)

3600

(141

.7)

700 W-AXIS STROKE1600 (63)

2000 (78.7)Z-AXIS STROKE

2000

(78.

7) 2

500

(98.

4)

Y-A

XIS

STR

OK

E

3400 (133.9) 3400 (133.9)

6800 (267.7)8370 (329.5)

5050 (198.8)

812

(27.6)

(32)

(28.

7)

60TO

OLS

ATC

429

5 (1

69.1

)

40TO

OLS

ATC

387

5 (1

52.6

)

40TOOLS ATC 5977 (235.3)

60TOOLS ATC 6420.5 (252.8)

7510 (295.7)7893.7 (310.8)

885(34.8)

730

4616

(181

.7)

5113

(201

.3)

5613

(220

.9)

3600

(141

.7)

700 W-AXIS STROKE1600 (63)

2000 (78.7)Z-AXIS STROKE

2000

(78.

7) 2

500

(98.

4)

Y-A

XIS

STR

OK

E

3400 (133.9) 3400 (133.9)

6800 (267.7)8370 (329.5)

5050 (198.8)

812

(27.6)

(32)

(28.

7)

unit : mm(in)

unit : mm

Table Dimensions

Tool Shank20+

21

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SPECIFICATIONS

MAX. Ø4100 (161.4) MAX. Ø4100 (161.4)Tool Length

0~MAX.600 370 (14.6)

(23.6) (23.6)370 (14.6)

2000

(78.

7)

Y-AX

IS S

TRO

KE

2000

(78.

7)

Y-AX

IS S

TRO

KE

TABLE TABLE

UPPER TABLE Ø25

0 (9

.8)

MAX

. TO

OL

DIA.

Ø25

0 (9

.8)

MAX

. TO

OL

DIA.

Ø45

0 (1

7.7)

Ø45

0 (1

7.7)

Ø5500 (216.5)

1170 (46.1)

2770 (109.1)

1600 (63)Z-AXIS STROKE

1600 (63)Z-AXIS STROKE

Ø4760 (187.4)

Ø5500 (216.5)

Ø4760 (187.4)17

15(6

7.5)

{with

Ø55

00 (2

16.5

)}

1825

(71.

9) {w

ith Ø

4760

(187

.4)}

UNLI

MIT

ED {w

ith Ø

4100

(161

.4)}

1715

(67.

5) {w

ith Ø

5500

(216

.5)}

1825

(71.

9) {w

ith Ø

4760

(187

.4)}

UNLI

MIT

ED {w

ith Ø

4100

(161

.4)}

Y-AXIS REF. POINT

Z-AXIS REF. POINT

Tool Length0~MAX.

600

2675 (105.3)

4275 (168.3)

TABLE

UPPER TABLE

1425 (56.1)

Y-AXIS REF. POINTZ-AXIS REF. POINT

1800 (70.9)

42 (1.7)

C0.8

C1

18 (0.7

)30 (1.2

)

48 (1.9

)

1.00.1

2000

(78.

7)

+

24 (0.9) 0.0210

+

BT50

35.4

25.7

Ø10

0

Ø69

.85

60° 3

3823.2

45101.8

7/24

M24

10 35

Ø17

15

Ø23

60°

60°

7/24 1000-8UNC

1BP845°

CAT-50

Ø98

.4 (3

.874

″)

15.8 (0.625″) 101.6 (4″) 45(1.772″)

37.7(1.485″)

37.7(1.485″)

16(0.63″)

7(0.276″)Ø

23(0

.906

″)

Ø8

(0.3

15″)

Ø6.

2(0

.244

″)

26(1

.02″

)

3.2 (0.125″)

90°

Ø5.

7

Ø8

167

P8

BT50

35.4

25.7

Ø10

0

Ø69

.85

60° 3

3823.2

45101.8

7/24

M24

10 35

Ø17

15

Ø23

60°

60°

7/24 1000-8UNC

1BP845°

CAT-50

Ø98

.4 (3

.874

″)

15.8 (0.625″) 101.6 (4″) 45(1.772″)

37.7(1.485″)

37.7(1.485″)

16(0.63″)

7(0.276″)Ø

23(0

.906

″)

Ø8

(0.3

15″)

Ø6.

2(0

.244

″)

26(1

.02″

)

3.2 (0.125″)

90°

Ø5.

7

Ø8

167

P8

Specifications are subject to change for improvement without notice.

Table Size

Maximum Load Capacity

Min. Indexing Angle

Spindle Quill Diameter

Spindle Taper

Spindle Speed (rpm)

Spindle Power (Max./Cont.)

Spindle Torque (Max./Cont.)

Spindle Driving Method

X-axis

Travel Y-axis

Z-axis

W-axis

Distance from Column to SP. center

Distance from Table Surface to Sp

Rapid Feed Rate (X/Y/Z)

Cutting Feed Rate (X/Y/Z)

Slide Type

Number of Tools

Tool Shank

Max. Tool Dia. (W.T/W.O)

Max. Tool Length

Max. Tool Weight

Tool Selection Method

Tool Change Time T-T

C-C

Coolant Tank

Lubricating Tank

Hydraulic Tank

Air Consumption (0.5MPa)

Electric Power Supply

Thickness of Power Cable

Voltage

Floor Space (L×W)

Height

Weight

Controller

TAblE

FEED

TANkCApACITY

SpINDlE

ATC

MACHINE

NC

pOWErSUpplY

mm(in)

kgf(lb)

deg

mm

-

r/min

kW(HP)

N.m

-

mm(in)

mm(in)

mm(in)

mm(in)

mm(in)

mm(in)

m/min

m/min

-

EA

-

mm(in)

mm(in)

kg(lb)

-

sec

sec

ℓ(gel)

ℓ(gel)

ℓ(gel)

ℓ/min(gel/min)

KVA

Sq

V/Hz

mm(in)

mm(in)

kg(lb)

-

ITEM KBN135 KBN135 (Expand Option) KBN135C KBN135C (Expand Option)

2,000×1,800 (78.7″×70.9″)

10,000 (22,046) 15,000 (33,069) 15,000 (33,069.3)

[20,000 (44,092.5)]

0.001° / 90° (LOCATING PIN)

Ø135 (5.3″)

NT #50

2,500

22/18.5 [26/22]

3,112/2,617 [3,677/3,112]

3 STEP GEAR

3,000 (118.1″) 4,000 (157.5″) 3,000 (118.1″) 4,000 (157.5″)

2,000 (78.7″) 2,500 (98.4″) 2,000 (78.7″) 2,500 (98.4″)

1,600 (63″) 2,000 (78.7″)

700 (27.6″)

0 ~ 2,000(78.7″) 0 ~ 2,500(98.4″) 0 ~ 2,000(78.7″) 0 ~ 2,500(98.4″)

800 ~ 2,400(31.5″~94.5″) 800 ~ 2,800(31.5″~110.2″)

8/8/8/8 10/10/10/8 7/10/10/8

4

BOX GUIDE

40 [60, 90, 120]

BT50

Ø125/Ø250 (4.9″/9.8″)

600 (23.6″)

20 [30]

FIXED ADDRESS

30 22.4

70 33.2 41.1

500 (132.1) 400 (105.7)

8.5

200

250 (66)

42 45

Over 25

220/60 (200/50)

6,320×6,900 7,320×6,900 6,880×7,510 8,370×7,910

248.8″×271.7″) (288.2″×271.7″) (270.9″×295.7″) (329.5″×311.4″)

4,793 (188.7″) 5,293 (208.4″) 5,133 (202.1″)

37,200 (82,012) 42,000 (11,095) 46,500 (102,515) 52,000 (13,737)

FANUC 31i-A

Specifications [ ] : Option

SPECIFICATIONS

FANUC 31i-AAxis control / Display unitControlled axisSimultaneous controllable axis

Least input increment

Least command increment

Inch / Metric conversionInterlockMachine lockEmergency stopStored stroke check 1Follow-upServo offBacklash compensationPosition switchStored pitch error compensationLCD/MDIOperationAutomatic operation (memory)MDI operationDNC operationProgram restartWrong operation preventionBuffer registerProgram check functionSingle blockFeed functionsManual jog feedManual handle feed-rateFeed commandFeedrate overrideJog feedRapid traverse overrideOverride cancelRapid traverse bell-shaped acceleration/decelerationprogram input & Interpolation functionsAI contour control(AICC) Label SkipControl in/outNano InterpolationExact stop mode/Exact stopDwellHelical interpolationThreading/synchronous feedManual reference point returnReference point returnReference point return check2nd, 3rd, 4th Reference point returnProgram stop/endTape codeOptional block skipMax. programmable dimensionsProgram numberAbsolute/incremental commandDecimal point inputPlane selectionWork coordinate presetAdditional work coordinate systemManual absoluteProgrammable data inputSub program callCustom macroCircular interpolationCanned cycleOptional chamfering/corner RSkip functionAutomatic coordinate system settingCoordinate system rotationProgrammable mirror image

4 axis (X, Y, Z, B) 3 axis (Max. 4 axis)X, Y, Z axis : 0.001mm (0.0001″)B axis : 0.001degX, Y, Z axis : 0.001mm (0.0001″)B axis : 0.001degG20 / G21Each axis / All axisAll axis

Over-travel

+/- 0~9999 pulse (rapid traverse & cutting feed)

10.4″ color LCD

Need DNC Program

Dry run, program check

Rapid, Jog, handlex1, x10, x100F code feedrate direct command0~200% (10% Unit)0~5,000mm/min (197ipm)F1, F25%, F50%, F100%

40 Block

Positioning/Linear/Circular (G00/G01/G02/G03)G61 / G09G04, 0~9999.9999 sec

G33

G28G27G30M00, M01 / M02, M30EIA / ISO Automatic recognition1 ea+/- 9999.9999” (+/- 8 digits)O4 / N8G90 / G91

G17, G18, G19G52~G59G54.1 P1~P48 (48 pair)“On” fixedG1010 Step

G02, G03G73, G74, G76, G80 ~ G89

G31

G68, G69G50.1, G51.1

Sub / Spindle functionsMiscellaneous functionMiscellaneous function lockSpindle speed commandSpindle speed overrideSpindle orientationRigid tappingTool functions / Tool compensationTool functionCutter compensation CTool length measurementTool length compensationTool offset pairsTool life managementData input / Output & Editing functionsReader/Puncher interfaceMemory card input/outputEmbeded EthernetPart program storage lengthRegistered programsMemory lockBack ground editingExtended part program editingExtenal messageSetting, display, diagnosisSelf-diagnosis functionHistory displayHelp functionRun hour/Parts count displayActual cutting feedrate displayGraphic displayOperation monitor screenSpindle/Servo setting screenMulti-language displayLCD Screen SaveAuto Data Backup

OptionSub Axis ControlWork coordinate CommandWork coordinate InterpolationHelical interpolationSingle direction positioningExtenal data inputFAST ethernetAdditional work coordinate systemScalingFS 15 Tape fornatTool offset numberPart program storage lengthHigh Speed Skip FunctionData serverAI contour control(AICC) 2Manual Guide iOptional BlockskipHandle interupt3 axis MPGprogram storage lengthProtection of data at 8 levelsAdditional custom micro change

Figures in inch are converted from metric values.Design and specifications subject to change without notice.

M4 digit

S5 digits, binary output50% ~ 120% (10% Unit)

Max. T8 digitsG40~G42Z axis INPUT CG43, G44, G4999 pair

RS232C

100Mbps320m (128Kbyte)1000 ea

Copy, move, change of NC program

Alarm & operator message

Selection of 5 optional languageScreen saver

G15, G16G12.1, G13.1G07.1G60Tool offset/message/machine zero point shift100 Mbps300 pair

200 pairMax. 1000 ea

1GB200 Block/600 Block/1000 BlockInteractive program9 ea (Application can be limited)

640m (256Kbyte) / 5120m (2Mbyte)

#100 ~ #199, #500 ~ #999

22+

23

K

BN

135

Ser

ieS

Hea

vy D

uty

Bor

ing

Mac

hine

H

YUN

DAI

WIA

MAC

HIN

E TO

OL

CONTROLLER

BEIJING OFFICESHENYANG OFFICE

Qingdao OFFICE

Jiangsu HYUNDAI WIA

HYUNDAI WIAMachine Tools Co. LTD

HEAD OFFICE

GUANGZHOU OFFICE

WUHAN OFFICECHENGDU OFFICE

HYUNDAI WIA India

HYUNDAI WIA EuropeRaunheim Service Center

■Raunheim Service Center ■HYUNDAI WIA Europe ■China Beijing Office ■China Shenyang Office

■China Guangzhou Office■HYUNDAI WIA India

GLOBAL NETWROK

AMERICA CORP. (Chicago Office)

AMERICA CORP.(L.A Office)

■Machine Tool China Sales Office

■Jiangsu HYUNDAI WIA

■America Corp. (L.A. office)

■America Corp. (Chicago office)

■HYUNDAI WIA America Technical Center

AmericasHYUNDAI WIA America265, Spring Lake Drive, Itasca, IL, 60143

L.A. office11125 Knott Ave. STE B/C Cypress, CA 90630

HYUNDAI WIA America Technical center39205 Country Club Drive Suite C-9, Farmington Hills, MI, 48310

EuropeHYUNDAI WIA EuropeKaiserleipromenade 5, 63067 Offenbach, Germany

Raunheim Service CenterFrankfurter Strasse 51, 65479 Raunheim, Germany

IndiaHYUNDAI WIA India48, Sur.No78-80. Kandamangalam Village, Sengadu Post, Sriperumbudur Taluk, Kancheepuram, Tamil Nadu - 602 105

ChinaJiangsu HYUNDAI WIACompany No.6, Fenghuang Road, Fenghuang Town,Zhangjiagang City, Jiangsu Province, China

HYUNDAI WIA Machine Tools Co. LTD1-3F, Bldg6, No.1535 Hongmei Road, Xuhui District,Shanghai, China, 200233

China Beijing OfficeRoom 908, Hyundai Motor Building, No.38 Xiaoyun Road, Chaoyang District, Beijing, China 100027

China Guangzhou OfficeRoom 609, No.1 Yingbin Building (Dashi Section) Panyu District, Guangzhou Ctiy, Guangdong, China 511431

China Chengdu OfficeRoom 2103, Block A, Times Plaza, No.2 Zongfu Road, Jinjiang District, Chengdu, China 610016

China Wuhan Office Room 302, B Tower, Donghe Center, Dongfeng Three Toad, Zhuankou, Wuhan, Hubei, China

China Qingdao OfficeRoom 1207, Caifu Building, 182-6 Haier Middle Road, Qingdao 266061, China

China Shenyang OfficeRoom 1304, No.53 Beizhan Road, Shenhe District,Shenyang China 110013

153, Jeongdong-ro, Seongsan-gu, Changwon, Gyeongnam, Korea

Headquarters

24+

25

K

BN

135

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ieS

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ing

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